Автоматический выключатель остаточного тока Chint NL18-40

Chint NL18-40 Residual Current Operated Circuit Breaker

1. Basic Product Information

Chint NL18-40 is an electronic fast-acting residual current protective circuit breaker, specially designed for single-phase circuits to provide leakage protection.

Core Parameters:

Номинальный ток: 40А (frame size 40A)

Номинальное напряжение: 230В (AC 50Hz)

Номер полюса: 2П (controlling live wire and neutral wire simultaneously)

Rated Residual Operating Current: 30мА (standard type, capable of cutting off power within 0.1 секунды)

Maximum Breaking Capacity: 500А

Compliance Standards: GB 16916.1, МЭК 61008-1

Main Functions:

Provides indirect protection against electric shock (quickly cuts off power when leakage current ≥ 30mA)

Prevents electrical fires caused by insulation damage of electrical equipment

Компактный размер, high breaking capacity, reliable operation and good vibration resistance

Типичные применения:

Electric water heaters, solar water heaters

Vending machines, water dispensers

Household appliances such as refrigerators and washing machines

2. Technical Characteristics

2.1 Принцип работы

Adopts zero-sequence current transformer for leakage detection: when the circuit is normal, the vector sum of currents in live wire and neutral wire is zero, and no induced voltage is generated in the transformer.

When leakage occurs (например, human electric shock), the vector sum of currents is not zero, and the transformer generates an induced voltage.

After being amplified by the electronic component, the induced voltage triggers the release to cut off the power supply within 0.1 секунды.

2.2 Особенности продукта

Electronic fast-acting type: response time ≤ 0.1 секунды

Inoperative to inrush current: insensitive to short-term inrush current, reducing maloperation

Uses main power supply as auxiliary power, no need for additional power source

3. Installation Guide

3.1 Pre-installation Preparation

Necessary Tools and Materials:

Phillips screwdriver, wire stripper, crimping tool

Insulated gloves, insulating tape

Matched copper conductors (select appropriate cross-sectional area according to load current)

M4 or M5 screws, plain washers, spring washers

Environment Inspection:

Installation altitude shall not exceed 2000m

Температура окружающей среды: -5℃~+40℃, 24-hour average temperature shall not exceed +35℃

Relative humidity: ≤ 50% at 40℃, monthly average ≤ 90% in the wettest month (temperature ≥ 20℃)

The installation surface must be flat, dry and free of vibration, away from heat sources and magnetic fields (not exceeding 5 times the geomagnetic field strength)

3.2 Этапы установки

3.2.1 Fixing the Circuit Breaker

Align the mounting holes on the back of the circuit breaker with the mounting plate inside the distribution box.

Pass M4/M5 screws through the mounting holes, put on plain washers and spring washers in sequence, and tighten them to fix the breaker.

Ensure the circuit breaker is installed vertically (tilt angle ≤ 2°) to facilitate handle operation.

3.2.2 Correct Wiring (Strictly Operate with Power Off!)

Key Wiring Points:

Strip the wire to a moderate length (about 10-12mm) to ensure the conductor is fully inserted into the terminal.

Use a crimping tool to ensure firm connection (looseness will cause overheating).

Tighten the wiring screws securely (but do not over-tighten to avoid damaging the terminals).

Check that all wirings are firm without looseness.

Confirm correct connection of live wire, neutral wire and earthing wire without wrong connection or missing connection.

Clean up debris inside the distribution box to ensure no conductive foreign matter.

3.3 Safety Precautions (Top Priority!)

3.3.1 Installation Safety

Must operate with power off, live installation or wiring is strictly prohibited.

Installation must be carried out by professional electricians (holding valid electrician certificates).

Avoid operating with wet hands during installation to prevent electric shock hazard.

3.3.2 Характеристики проводки

Strictly distinguish between incoming terminal (power supply side) and outgoing terminal (load side), follow the principle of “top-in and bottom-out”.

Do not confuse neutral wire with earthing wire for connection, otherwise it will cause maloperation of leakage protection.

Ensure reliable connection of protective earthing wire (ЧП), disconnection is not allowed.

3.3.3 Prohibited Behaviors

It is strictly prohibited to test the performance of the circuit breaker by short-circuiting phase wire to ground or phase wire to phase wire (dangerous!).

Do not disassemble the circuit breaker shell without permission (there are high-voltage live components inside).

Do not adjust internal components at will after installation.

4. Эксплуатация и обслуживание

4.1 Initial Operation

4.1.1 Function Test

После установки, confirm that all wirings are correct.

Close the main power switch.

Press the “test button” on the circuit breaker, and the breaker should trip (disconnect) immediately.

Reset and close the breaker again, it should work normally.

If it does not trip during the test, it is strictly prohibited to put into use, and inspection or replacement should be carried out immediately.

4.1.2 Normal Operation

Closing: Flip the handle upward to the “ON” position.

Opening: Flip the handle downward to the “OFF” position.

After tripping due to leakage: Eliminate the fault first, then flip the handle to the “OFF” position to reset, and then close the breaker again.

4.2 Регулярное техническое обслуживание

4.2.1 Daily Inspection

Inspect the appearance of the circuit breaker for damage, deformation or overheating marks once a month.

Check whether the wiring terminals are loose (especially in the initial use period and after heavy load operation).

Check whether the handle operation is flexible without jamming.

4.2.2 Function Test

Conduct a leakage protection function test once a quarter (нажмите кнопку тестирования, it should trip immediately).

If any abnormality is found, stop using it immediately and contact professional electricians for maintenance.

4.2.3 Чистка и обслуживание

Regularly clean dust on the surface of the circuit breaker (operate with power off).

Wipe with a dry cloth, avoid using liquid cleaners (which may cause insulation reduction).

Ensure good ventilation of the distribution box to prevent excessive internal temperature.

5. Common Problems and Solutions

Chint NL18-40 is a residual current protective circuit breaker specially designed for single-phase circuits, which can quickly cut off the power supply within 0.1 seconds when leakage occurs, effectively protecting personal safety and electrical equipment. Installation must be carried out in strict accordance with specifications by professional electricians to ensure correct and firm wiring. Regular maintenance and testing can ensure that it is always in good working condition, escorting your electricity safety.

Chint NL18-40 is an electronic fast-acting residual current protective circuit breaker. Its core working principle is based on current balance detection of zero-sequence current transformer, combined with electronic amplification components and electromagnetic release, to realize fast power-off protection in case of leakage faults. It can be specifically divided into two stages: normal working state and leakage fault state, and anti-interference design is realized in combination with product characteristics.

1. Composition of Core Components

To understand the working principle, it is necessary to clarify its key internal components first:

1. Zero-sequence Current Transformer: As the core detection component, it is a toroidal iron core, through which the live wire (л) и нейтральный провод (Н) of the main circuit pass simultaneously.
2. Electronic Amplification Component: Receives the induced signal from the transformer, performs signal amplification and discrimination, and is the core control unit of electronic leakage protection.
3. Electromagnetic Release: Driven by the electronic component, it can quickly pull the main contacts of the circuit breaker to disconnect.
4. Main Contacts and Operating Mechanism: Controls the on-off of the main circuit and links with the release.
5. Test Circuit: Built-in test resistor and test button, used to simulate leakage faults and verify protection functions.
6. Normal Working State

When there is no leakage or grounding fault in the circuit:

1. The current in the live wire (л) and the current in the neutral wire (Н) are equal in magnitude and opposite in direction, and the magnetic fields generated by the two currents cancel each other out in the iron core of the zero-sequence current transformer.
2. No induced electromotive force is generated in the secondary winding of the transformer, and the electronic amplification component has no input signal and is in standby state.
3. The electromagnetic release does not act, and the main contacts of the circuit breaker remain closed to supply power to the circuit normally.
4. Leakage Fault State

When leakage occurs in the circuit (например, human electric shock, insulation damage and grounding of equipment):

1. A part of the current will flow into the ground through the fault point, resulting in the live wire current being greater than the neutral wire current, and the vector sum of the two currents is no longer zero.
2. Unbalanced magnetic flux will be generated in the iron core of the zero-sequence current transformer, and then a voltage signal proportional to the leakage current will be induced in the secondary winding.
3. The electronic amplification component amplifies the weak voltage signal and outputs a trigger current to the electromagnetic release.
4. After being energized, the electromagnetic release generates electromagnetic attraction, quickly pulls the operating mechanism of the circuit breaker, makes the main contacts disconnect within ≤ 0.1 секунды, cuts off the power supply, and avoids electric shock accidents or electrical fires.
5. Principle Embodiment of Exclusive Product Characteristics
6. Fast-acting Design: The electronic amplification component has extremely fast signal processing and trigger response speed. Combined with the instantaneous action characteristics of the electromagnetic release, it ensures power-off within 0.1 seconds after leakage, far exceeding the dangerous response time of human electric shock.
7. Inoperative Characteristic to Inrush Current: The electronic component has a built-in signal discrimination circuit, which can distinguish between “instantaneous inrush current” (например, electrical starting current) и “sustained leakage current”, and only triggers tripping in response to sustained leakage current, effectively reducing maloperation.
8. No Need for Additional Auxiliary Power Supply: The circuit breaker uses the main circuit power supply as the working power supply, without the need for external batteries or control power supplies, simplifying wiring, and the protection function can be restored by closing the breaker again after power-off.
9. Working Logic of the Test Button

А “test button” on the circuit breaker panel is a verification device for simulating leakage faults. When pressed:

1. The built-in test resistor will directly shunt a small part of the live wire current to the neutral wire (or ground), artificially creating current imbalance between live wire and neutral wire.
2. The zero-sequence current transformer detects the unbalanced current, triggers the subsequent electronic amplification and tripping actions, and the circuit breaker trips to verify whether the protection function is normal.