Core Parameter Review (Matching Benchmark for Replacement)
| غرض | Benchmark Value | Key Matching Requirements |
| القوة المقدرة | 2.4kW/2.5kW | Must be equal or slightly higher (≤10%) |
| Rated Torque | 5.8نانومتر | Core matching parameter, tolerance ≤5% |
| Rated Speed | 4,000دورة في الدقيقة (الأعلى. 6,000دورة في الدقيقة) | At least meet rated speed |
| Encoder Type | Absolute (1ZZ9) | Must be absolute; EnDat 2.2 مُستَحسَن |
| Shaft Type | Involute spline shaft | KUKA robot‑specific, must match |
| فئة الحماية | IP65 | دقيقة. IP65; IP67 for harsh environments |
| Compatible System | KUKA robots (KRC4/KRC5) | Must be compatible with KSD series drives |
| الأعلى. عزم الدوران | 18.9نانومتر (3.26x overload) | At least 3x overload capacity |
- Main Brand Replacement Models (By Brand)
- Yaskawa Replacement Solutions
| Yaskawa Model | معلمات المطابقة الرئيسية | Application Notes | KUKA Compatibility |
| SGMGH-09ACA61-K | 2.5كيلوواط, 5.9نانومتر, 4000دورة في الدقيقة, absolute encoder, spline shaft | Custom for KUKA robots, fully compatible | ★★★★★ (Best Replacement) |
| SGMGH-09ACA61 | 2.5كيلوواط, 5.9نانومتر, 4000دورة في الدقيقة, absolute encoder | Standard version; spline shaft modification required | ★★★☆☆ (Mechanical modification needed) |
| SGMAS-08ACA41-K | 2.4كيلوواط, 5.7نانومتر, 4000دورة في الدقيقة, absolute encoder | Compact custom version for small KUKA robots | ★★★★☆ (For KR AGILUS series) |
- Mitsubishi Replacement Solutions
| Mitsubishi Model | معلمات المطابقة الرئيسية | Application Notes | KUKA Compatibility |
| HF-SP102-K | 2.5كيلوواط, 5.8نانومتر, 4000دورة في الدقيقة, absolute encoder, spline shaft | Custom for KUKA, perfect parameter match | ★★★★★ (Best Replacement) |
| HF-SP102 | 2.5كيلوواط, 5.8نانومتر, 4000دورة في الدقيقة, absolute encoder | Standard version; custom spline shaft required | ★★★☆☆ (Mechanical modification needed) |
| HF-KP13-K | 2.4كيلوواط, 5.7نانومتر, 4000دورة في الدقيقة, absolute encoder | Low inertia, for high‑speed KUKA joints | ★★★★☆ (For KR CYBERTECH nano) |
- ABB Replacement Solutions
| ABB Model | معلمات المطابقة الرئيسية | Application Notes | KUKA Compatibility |
| MPM0920-K | 2.5كيلوواط, 5.8نانومتر, 4000دورة في الدقيقة, absolute encoder, spline shaft | Custom for robots, compatible with KUKA controls | ★★★★☆ (Parameter adaptation required) |
| MPM0920 | 2.5كيلوواط, 5.8نانومتر, 4000دورة في الدقيقة, absolute encoder | Standard version; shaft & protocol adaptation needed | ★★★☆☆ (Medium modification difficulty) |
| MPM0810-K | 2.4كيلوواط, 5.7نانومتر, 4000دورة في الدقيقة, absolute encoder | Compact, for light‑load KUKA robots | ★★★★☆ (For KR 6 مسلسل) |
- Schneider Replacement Solutions
| Schneider Model | معلمات المطابقة الرئيسية | Application Notes | KUKA Compatibility |
| BCH1003N12A1C-K | 2.5كيلوواط, 5.8نانومتر, 4000دورة في الدقيقة, absolute encoder, spline shaft | Custom for KUKA, IP65 protection | ★★★★★ (Best Replacement) |
| BCH1003N12A1C | 2.5كيلوواط, 5.8نانومتر, 4000دورة في الدقيقة, absolute encoder | Standard version; spline shaft modification required | ★★★☆☆ (Mechanical modification needed) |
| BCH0803N12A1C-K | 2.4كيلوواط, 5.7نانومتر, 4000دورة في الدقيقة, absolute encoder | Compact, for small KUKA joints | ★★★★☆ (For KR AGILUS axes 2–4) |
- Other Brand Replacements
| ماركة | نموذج | المعلمات الرئيسية | Application Notes |
| FANUC | A06B-0227-B400-K | 2.5كيلوواط, 5.8نانومتر, 4000دورة في الدقيقة | Protocol conversion module required for KUKA |
| Kollmorgen | AKM2G-21V-ANCN-00 | 2.5كيلوواط, 5.9نانومتر, 4000دورة في الدقيقة | Custom spline shaft + KUKA interface required |
| Panasonic | MHMF202L1G6M-K | 2.5كيلوواط, 5.8نانومتر, 4000دورة في الدقيقة | Compatible with KUKA; parameter tuning required |
- Replacement Selection Matrix (By Application)
| طلب | Recommended Brand | Top Model | Advantage |
| Direct replacement for KUKA | Yaskawa / ميتسوبيشي | SGMGH-09ACA61‑K / HF‑SP102‑K | Full compatibility, no mechanical/electrical changes |
| Cost‑optimized replacement | شنايدر / Panasonic | BCH1003N12A1C‑K / MHMF202L1G6M‑K | High cost‑performance, near‑original performance |
| Small robots (KR AGILUS) | Yaskawa / ميتسوبيشي | SGMAS‑08ACA41‑K / HF‑KP13‑K | Perfect size, better dynamic response |
| Heavy payload (KR 20–30kg) | ايه بي بي / Kollmorgen | MPM0920‑K / AKM2G‑21V‑ANCN‑00 | Higher overload, better stability |
| Harsh environment (dust/moisture) | شنايدر / Yaskawa | BCH1003N12A1C‑K / SGMGH‑09ACA61‑K | IP65, suitable for tough conditions |
- Critical Implementation Notes (Must Read)
- Mechanical Matching
Shaft type: Must be involute spline shaft (KUKA standard); keyed shafts require adapters.
Mounting dimensions: Match 1FK7081 flange and hole pattern; 3D comparison recommended.
Moment of inertia: Tolerance ≤15% vs original (24 kg·cm²) to avoid performance issues.
- Electrical Matching
| Electrical Item | Matching Requirement | Risk of Mismatch |
| Encoder protocol | Must support EnDat 2.2 (KUKA compatible) | No position feedback; requires converter |
| Motor winding | Suitable for 560V DC bus voltage | Motor/drive burnout |
| Feedback connector | Match KUKA standard (25‑pin) | Custom cable needed, higher failure risk |
| Brake system | Holding torque ≥11Nm, تيار مستمر 24 فولت | Cannot hold position when powered off |
- Software Configuration
- Update motor parameters in KUKA controller (torque constant, inertia, encoder type, إلخ.)
- Recalibrate robot zero and dynamic parameters
- Perform load identification and trajectory optimization
- Test full travel and overload performance to validate replacement
- Siemens Original Replacements (Best Compatibility)
- Series Upgrade Options
| Siemens Model | المعلمات الرئيسية | Application Notes | KUKA Spare Part No. |
| 1FK7081-2AC71-1UA0 | 3.7كيلوواط, 12نانومتر, 3000دورة في الدقيقة | Standard replacement; parameter adjustment required | No direct match, custom only |
| 1FK7101-5AZ91-1ZZ9-Z S07 | 3.5كيلوواط, 8.5نانومتر, 4000دورة في الدقيقة | Higher power for heavier loads | 00-117-606 |
| 1FK7081-2AF71-1RB0 | 3.7كيلوواط, 12نانومتر, 4500دورة في الدقيقة | High‑speed for high‑cycle applications | No direct match |
- Replacement Priority
- Genuine KUKA spare part (00-115-925): Best compatibility, for critical equipment
- Yaskawa/Mitsubishi KUKA custom versions: Near-original, no modification, moderate cost
- Other brand custom versions: Cost advantage, requires professional support
- Standard model modification: Lowest cost, full mechanical/electrical/software changes, high risk
- Implementation Steps (For Success)
- Parameter verification: Confirm all original motor specs and create a matching sheet
- Model selection: Choose brand/model based on budget and application
- Sample testing: Install and test 1 unit to verify mechanical/electrical/software compatibility
- Batch replacement: Implement one by one after validation
- Documentation update: Record replacement model and parameters in equipment files
1FK7081-5AZ91-1ZZ9-Z is a KUKA custom motor. Always use KUKA-approved replacements to avoid performance loss or safety hazards. Full functional and safety testing is strongly recommended after replacement.
المقاولين,قاطع الدائرة,العاكس للطاقة الشمسية,عداد كهرباء,البطاريات الشمسية
