FESTO FRC-1/4-D-MINI Air Service Unit - المقاولين,قاطع الدائرة,العاكس للطاقة الشمسية,عداد كهرباء,البطاريات الشمسية

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 FESTO FRC-1/4-D-MINI Air Service Unit - المقاولين,قاطع الدائرة,العاكس للطاقة الشمسية,عداد كهرباء,البطاريات الشمسية

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FESTO FRC-1/4-D-MINI Air Service Unit

FESTO FRC-1/4-D-MINI Air Service Unit (FRL Combination) FESTO FRC-1/4-D-MINI (رقم الطلب: 159605) is a compact FRL combination unit with metal housing. It integrates filtration (40 ميكرومتر), pressure regulation (0.5-12 حاجِز) and air lubrication functions, designed for small and medium-sized pneumatic systems with G1/4 ports. Its MINI compact structure saves installation space. The D-series metal construction ...

  • تفاصيل المنتج

FESTO FRC-1/4-D-MINI Air Service Unit (FRL Combination)

FESTO FRC-1/4-D-MINI (رقم الطلب: 159605) is a compact FRL combination unit with metal housing. It integrates filtration (40 ميكرومتر), pressure regulation (0.5-12 حاجِز) and air lubrication functions, designed for small and medium-sized pneumatic systems with G1/4 ports. Its MINI compact structure saves installation space. The D-series metal construction delivers high durability, and the IP54 protection rating makes it suitable for general industrial environments. أثناء الاختيار, you may choose models based on port size (1/4 أو 3/8), drain type (manual / automatic A version), safety lock (K version) and lubrication requirement (FRC for lubricated systems / FRCS for oil-free systems). It must be installed vertically within ±5° to ensure smooth condensate drainage and extend service life.

  1. شرح كود النموذج

(ملحوظة: The standard model is FRC-1/4-D-MINI; “14” is the abbreviation of “1/4”)

مقطع الكودوصف
FRCFesto FRL combination unit (Filter-Regulator-Lubricator), integrating filter, pressure regulator and air lubricator
1月4日Port specification: G1/4 thread (DN8), maximum flow rate: 1500 لتر / دقيقة
دD-series metal design with die-cast zinc alloy housing, robust and impact-resistant
MINIرمز الحجم: Mini type with compact layout to save installation space
No suffixالتكوين القياسي: Equipped with pressure gauge, metal protective cover, lockable adjusting knob and manual rotary condensate drain
  1. Main Technical Specifications (رقم الطلب: 159605)
غرضقيمةملاحظات
نوع المنتجFRL combination unit (Filter + Regulator + Lubricator)Essential component at the front end of pneumatic systems for cleaning, pressure stabilization and lubricating compressed air
حجم المنفذ (Inlet / مَنفَذ)G1/4Standard industrial pneumatic port, compatible with common pneumatic hoses
Filtration Grade40 ميكرومترEffectively removes solid particles and liquid water from compressed air
Pressure Adjustment Range0.5 ~ 12 حاجِزMeets the requirements of most industrial pneumatic equipment
Maximum Operating Pressure16 حاجِزApplicable to high-pressure pneumatic systems
Maximum Pressure Hysteresis0.2 حاجِزExcellent pressure stability and regulation accuracy
Nominal Flow Rate1500 لتر / دقيقةSatisfies air consumption of small and medium-sized pneumatic systems
Maximum Condensate Capacity22 cm³Reduces draining frequency and improves maintenance efficiency
Working MediumCompressed air and inert gas complying with ISO 8573-1:2010 [7:8:-]Suitable for both lubricated and oil-free pneumatic systems
Fluid Temperature-10درجه مئوية ~ +60 درجه مئويةAdapts to typical industrial temperature ranges
درجة الحرارة المحيطة-10درجه مئوية ~ +60 درجه مئويةCan be installed indoors and outdoors without extra protection
فئة الحمايةIP54Dust-proof and splash-proof, for general industrial environments
موادHousing: Die-cast zinc alloy; Bowl: Polycarbonate; Protective cover: Metalقوي, durable and corrosion-resistant
طريقة التركيبالتثبيت العمودي (within ±5°)Ensure normal drainage of condensate
وزن660 زLightweight design for easy installation and maintenance
الشهاداتم, بنفاياتCompliant with international safety and environmental standards
  1. قائمة النماذج الكاملة (FRC-D-MINI Series)
نموذجحجم المنفذتكوين خاصرقم الطلب.ملاحظات
FRC-1/4-D-MINIG1/4Standard version with pressure gauge159605Most commonly used model
FRC-1/4-D-MINI-KG1/4With lockable knob to prevent misoperation159606Safety type
FRC-1/4-D-MINI-AG1/4With automatic drain159607Maintenance-free type for unattended operation
FRC-1/4-D-MINI-KAG1/4Lockable knob + automatic drain159608أمان & maintenance-free type
FRC-3/8-D-MINIG3/8Standard version with pressure gauge159609Higher flow rate (2500 لتر / دقيقة)
FRC-3/8-D-MINI-KG3/8With lockable knob159610High-flow safety type
FRC-3/8-D-MINI-AG3/8With automatic drain159611High-flow maintenance-free type
FRC-3/8-D-MINI-KAG3/8Lockable knob + automatic drain159612High-flow safety & maintenance-free type
FRCS-1/4-D-O-MINIG1/4Without lubricator (two-unit combination)194866For oil-free pneumatic systems
FRCS-3/8-D-O-MINIG3/8Without lubricator (two-unit combination)194867Dedicated for high-flow oil-free systems
  1. استبدال & Cross-Brand Reference

4.1 Official Festo Replacement & Upgrade Information

Obsolete Modelنموذج الاستبدالUpgrade Description
FRC-1/4-D-MINI (159605)Same model (in continuous production)Festo D-series is the latest generation of air service units with no scheduled replacement
Early non-D series modelsFRC-1/4-D-MINIUpgraded to metal housing for higher durability; flow rate increased by 30%

4.2 Cross-Brand Equivalent Models

Festo Modelشنايدر إلكتريكAirtacSMCملاحظات
FRC-1/4-D-MINILUB1000-01GC300-06AC30A-02G1/4 port, 40 μm filtration, regulating pressure: 0.5-10/12 حاجِز
FRC-3/8-D-MINILUB1000-02GC300-08AC30A-03G3/8 port, high-flow design
  1. Application Environments & حالات الصناعة

السيناريوهات القابلة للتطبيق

  1. Small Automated Equipment: Such as small assembly robots, automatic screw drivers and dispensers, to supply stable and clean compressed air.
  2. Pneumatic Clamping Systems: Pneumatic fixtures for machine tools and machining centers to maintain stable clamping force and improve machining accuracy.
  3. ماكينات التعبئة والتغليف: Small packaging machines and labelers, preventing malfunction of pneumatic components caused by particle blockage.
  4. المعدات الطبية: Dental units and laboratory pneumatic devices requiring high air cleanliness.
  5. Electronics Manufacturing: SMT production lines and semiconductor equipment to avoid product contamination by dust.
  6. طعام & صناعة المشروبات: Small filling and sealing machines (Food-grade lubricant is required to meet hygiene standards).

Not Recommended Scenarios

  1. High-pressure & High-flow Systems: Such as large compressors and pneumatic tools (Select MIDI / MAXI series instead due to insufficient flow).
  2. Extremely Low Temperature Environments: Temperatures below -10℃ may freeze condensate and impair draining and pressure regulation performance.
  3. Heavy Dust & Corrosive Environments: Such as mines and chemical workshops (Additional protective devices are required).
  4. Oil-free Pneumatic Systems: Choose FRCS series (without lubricator) to avoid oil contamination.

حالات التطبيق النموذجية

قضية 1: Electronic Component Assembly Line

طلب: Supply clean and stable air to small pneumatic grippers and vacuum cups for PCB handling and component assembly.

موقف التثبيت: Front section of the equipment pneumatic system, close to air consumers.

حصيلة: Pneumatic component failure rate reduced by 40%; assembly accuracy improved and maintenance cost lowered.

قضية 2: Laboratory Automated Equipment

طلب: Provide clean air with precise pressure control for automatic samplers and liquid dispensers.

موقف التثبيت: Inside the equipment, integrated into the pneumatic control cabinet.

حصيلة: Ensures accurate test data, extends equipment service life and meets laboratory cleanliness requirements.

  1. إرشادات الاختيار & Quick Reference Rules

Quick Selection Rules

  1. FRC = 3-unit FRL combination (Filter + Regulator + Lubricator); FRCS = 2-unit combination without lubricator. Select according to system lubrication requirements.
  2. 1/4 / 3/8 stand for port sizes G1/4 and G3/8, with flow rates of 1500 l/min and 2500 l/min respectively. Select based on total air consumption.
  3. MINI / MIDI / MAXI represent size grades: MINI for small equipment, MIDI for medium systems and MAXI for large systems.
  4. Suffix A = Automatic drain; Suffix K = Lockable knob; Suffix KA = Lockable knob + automatic drain. Select according to on-site maintenance demands.
  5. Vertical installation within ±5° is mandatory to ensure smooth condensate drainage and prevent water ingress into downstream components.
  6. الأخطاء الشائعة & استكشاف الأخطاء وإصلاحها
ظاهرة الخللالأسباب المحتملةالحلول
Unstable pressure regulation1. Fluctuating inlet pressure1. Check the stability of air compressor output pressure
2. Loose adjusting knob2. Fasten the adjusting knob (for K versions)
3. Clogged filter element3. Clean or replace the 40 渭m filter element
Poor condensate drainage1. Incorrect mounting angle1. Adjust installation to vertical within 卤5掳
2. Blocked drain outlet2. Clear contaminants from drain outlet
3. Excessive condensate3. Increase draining frequency or replace with automatic drain model
No oil output from lubricator1. Insufficient oil level1. Refill with BP Energol HLP 32 lubricating oil
2. Clogged lubricator nozzle2. Clean the lubricator nozzle
3. Insufficient air flow3. Check for pipeline blockage and ensure adequate air flow
Low outlet pressure1. Insufficient inlet pressure1. Raise the output pressure of air compressor
2. Severely clogged filter element2. Replace filter element
3. Internal leakage of pressure regulator3. Inspect regulator seals and replace parts if necessary
Air leakage1. Poor sealing at ports1. Re-tighten pneumatic hose connections
2. Damaged bowl2. Replace polycarbonate bowl
3. Aged sealing rings3. Replace sealing rings regularly (مُستَحسَن: once per year)

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