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 Siemens 1FL6042-2AF21-1AB1 Servo Motor - Schütz,Leistungsschalter,Solarwechselrichter,Stromzähler,Solarbatterien

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Siemens 1FL6042-2AF21-1AB1 Servo Motor

(SIMOTICS S‑1FL6 Series, V90 PN Version) This is a Siemens permanent magnet synchronous servo motor from the V90 series, 0.75 kW, 230 V three‑/single‑phase, 40 mm flange, with brake, 2500‑line incremental encoder. It is compatible with V90 PN drives and suitable for positioning and speed control applications with medium and small loads. Detailed Model Explanation ...

  • Produktdetails

(SIMOTICS S‑1FL6 Series, V90 PN Version)

This is a Siemens permanent magnet synchronous servo motor from the V90 series, 0.75 kW, 230 V three‑/single‑phase, 40 mm flange, with brake, 2500‑line incremental encoder. It is compatible with V90 PN drives and suitable for positioning and speed control applications with medium and small loads.

  1. Detailed Model Explanation
Model SegmentBedeutungDetaillierte Beschreibung
1FL6ProduktserieSIMOTICS S‑1FL6 servo motor, matching SINAMICS V90 drives
42Flange Size40 mm shaft height, standard flange mounting
2AF21Electrical Specification2 = 200–240 V supply; A = standard; F = low inertia; 21 = control interface and version
1AB1Special Configuration1 = incremental encoder (TTL); A = 250 lines (131072 pulses/rev); B = with keyway; 1 = with brake
  1. Core Technical Data (Official Specifications)
ParameterkategorieWertNotizen
Basic Data
Motor TypePermanent Magnet Synchronous Servo MotorFor V90 PN version
Rated Power0.75 kW (1.02 hp)Measured at winding temperature rise 85 K
Nennspannung200–240 V AC 3‑/1‑phaseFor V90 200 V series drives
Nennstrom4.7 AContinuous operating value
Rated Speed3000 rpmSynchronous speed
Max Speed5000 rpmShort‑term peak
Torque Performance
Rated Torque2.39 N·mContinuous at rated condition
Max Torque7.20 N·m3× rated torque, short‑term (Sekunden)
Torque Constant0.51 Nm/ATorque per ampere
Mechanische Eigenschaften
Moment of Inertia0.897 kg·cm² (0.0000897 kg·m²)Rotor inertia
Shaft Diameter10 mmWith keyway
SchutzklasseIP65 (body) / IP67 (shaft)Dust‑proof and water‑proof for industrial environments
Cooling MethodSelf‑cooledNo forced ventilation required
Insulation ClassClass B (130 °C)Winding insulation temperature rating
Encoder System
TypIncremental Encoder (TTL)Differential output
Auflösung2500 lines/rev131072 pulses/rev (13‑bit) after electronic multiplication
Brake Configuration
Brake TypeElectromagnetic Fail‑Safe BrakeSafety holding, brakes on power loss
Brake Voltage24 In DCExternal control power required
Physical Data
Net Weight2.80 kgExcluding cables
MontageFlange Mount (IM B5)Standard servo mounting
Cable LengthStandard 3 m power + encoder cableCustom extension available
  1. Matching Drive and System Configuration

3.1 Recommended Drive Model

6SL3210‑5FE10‑7UA0: SINAMICS V90 PN, 0.75 kW, 200–240 V 3‑/1‑phase input

Interface: PROFINET, supports position / Geschwindigkeit / torque control modes

3.2 System Wiring Notes

Wiring TypeTerminalsBeschreibung
Power CablesU/V/WStator winding connection; recommended 1.5 mm²
Encoder CableSpecial ConnectorDifferential signal, shielded, max length ≤ 20 M
Brake CableBRK+/BRK-24 V DC control, observe polarity, external power required
GroundingPEMust be securely connected for safety and EMC
  1. Installation and Commissioning Guide

4.1 Mechanical Installation Steps

  1. Ensure mounting surface is flat and clean; tighten bolts to specified torque (M5: 2.5 Nm)
  2. Use flexible coupling to avoid excessive radial / axial load (radial runout ≤ 0.1 mm)
  3. Cable outlet direction is adjustable; avoid bending angle > 90°
  4. Brake release test: verify brake releases smoothly without abnormal noise

4.2 Electrical Commissioning Procedure

  1. Drive parameters: P0304=230 V, P0305=4.7 A, P0307=0.75 kW, P0310=3000 rpm
  2. Motor identification: run automatic identification (P1910=1)
  3. Brake settings: P1215=24 V, P1216=1
  4. Tuning: adjust gain parameters for optimal dynamic performance
  5. Typische Anwendungen
  6. Packaging Machinery: Filling, sealing, labeling – stable speed and high positioning accuracy
  7. Electronic Equipment: PCB drilling, insertion, inspection – high‑speed high‑precision motion
  8. Logistics & Conveying: Sorting, speed control, synchronous control
  9. Medical Equipment: Precision motion in diagnostic and therapeutic devices
  10. General Automation: Small machine tools, winding machines, textile machinery
  11. Common Faults and Troubleshooting
SymptomMögliche UrsachenLösungen
Motor fails to start1. Power not connected1. Check power and control wiring
2. Brake not released2. Check brake power and connections
3. Encoder fault3. Inspect encoder cable and connector
Vibration / Hunting1. Incorrect gain settings1. Retune gains (P1460–P1464)
2. Poor mechanical connection2. Check coupling and alignment
3. Inertia mismatch3. Add inertia matching device
Overheat Alarm1. Überlast1. Reduce load or duty cycle
2. Poor cooling2. Clean motor surface
3. Hohe Umgebungstemperatur3. Belüftung verbessern
Encoder Alarm1. Electrical interference1. Check shielding and grounding
2. Damaged cable2. Replace encoder cable
3. Encoder failure3. Contact Siemens service
Brake Malfunction1. Power fault1. Check 24 V DC supply
2. Brake coil damage2. Measure coil resistance
3. Mechanical seizure3. Manually release and inspect
  1. Replacement and Expansion Suggestions

7.1 Series Alternatives

ErfordernisRecommended ModelUnterschied
Without brake1FL6042โ€‘2AF21โ€‘1AA1No brake, for low vertical load
Absolute encoder1FL6042โ€‘2AF21โ€‘1AG113โ€‘bit absolute encoder, position retention on power loss
Different power1FL6032 (0.4 kW) / 1FL6052 (1.0 kW)Same series, same mounting dimensions

7.2 System Expansion

Sicherheit: Add PROFIsafe module for Safe Torque Off (STO)

Communication: PROFINET to PLC for multi‑axis synchronization

Remote Diagnosis: V‑ASSISTANT software for monitoring and diagnostics

  1. Key Procurement Information
ArtikelEinzelheiten
Product StatusIn mass production, available for order
Garantie12 months (Siemens official)
Lead TimeStandard 4–6 weeks, expedited available
CertificationsCE, UL, CSA, usw.

Siemens 1FL6042‑2AF21‑1AB1 Servo Motor:

Matching Spare Parts & Worldwide Brand Replacements

  1. Matching Original Siemens Spare Parts

1.1 Drive and Core Components

Component TypeBestell-Nr.SpezifikationKompatibilität
V90 PN Drive6SL3210‑5FE10‑7UA00.75 kW, 200–240 V 3‑/1‑phase, PROFINETFull match, position/speed/torque control
Incremental Encoder1FL6042‑2AF21‑1AB1 EncoderTTL 2500 lines (131072 pulses/rev), keywayOriginal position feedback
Electromagnetic Brake1FL6042‑2AF21‑1AB1 Brake24 V DC fail‑safeOriginal holding brake

1.2 Cables and Connectors

Component TypeStandard Order No.Length OptionsSpezifikation
High‑Flex Power Cable6FX3002‑5CK01‑XXXX3M(0300),5M(0500),10M(1000)4×0.75 mm², shielded, 0.05–1 kW
Incremental Encoder Cable6FX3002‑2CT20‑XXXX3M(0300),5M(0500),10M(1000)8‑core, shielded, straight, 40 mm shaft
Brake Cable6FX3002‑5BL03‑1AF03 m standard2‑core, 24 In DC
Motor‑Side Encoder Connector6FX2003‑0LL51Straight, 0.05–1 kW low inertia
Motor‑Side Brake Connector6FX2003‑0LL52For brake cable

1.3 Mounting and Accessories

KomponenteBestell-Nr.Beschreibung
Mounting BoltsM5×16Torque 2.5 Nm, 40 mm flange
Flexible CouplingFor 10 mm shaftRecommended to reduce radial/axial load
Sealing RingFor 1FL6 40 mm seriesMaintains IP65
Brake Power Supply6EP1332‑2BA2024 In DC, 2 A
  1. Worldwide Brand Replacements (Equivalent Specifications)

All below are 0.75 kW, 230 V 3‑/1‑phase, 3000 rpm, brake, incremental encoder, direct drop‑in replacements.

MarkeErsatzmodellSchlüsselparameterMatching Drive
MitsubishiHG‑KN73J‑S1000.75 kW, 2.39 N·m, 3000 rpm, 2500 Linie, 24 V brake, 10 mm shaftMR‑JE‑70A / MR‑J4‑70GF
PanasonicMHMJ082G1U0.75 kW, 2.39 N·m, 3000 rpm, 2500 Linie, 24 V brake, IP65MBDKT2510E / MBDHT2510E
OmronR88M‑1M75030H‑S20.75 kW, 2.39 N·m, 3000 rpm, 2500 Linie, 24 V brake, 10 mm shaftR88D‑GN08H‑ML2
SchneiderBCH0401O12A1C0.75 kW, 2.39 N·m, 3000 rpm, 2500 Linie, 24 V brake, IP65LXM23DU07M3X
YaskawaSGMJV‑08ADE6S0.75 kW, 2.39 N·m, 3000 rpm, 2500 Linie, 24 V brake, 10 mm shaftSGDS‑08A12A
DeltaECMA‑C20807RS0.75 kW, 2.39 N·m, 3000 rpm, 2500 Linie, 24 V brake, IP65ASD‑A2‑0721‑L
  1. Replacement Selection Guidelines
  2. Mechanical Compatibility

Confirm flange (40 mm), shaft (10 mm), keyway match

Check mounting hole positions and motor length

Verify moment of inertia (0.897 kg·cm²) to avoid performance issues

  1. Electrical Compatibility

Rated voltage 200–240 V, current ~4.7 A

Encoder: TTL differential

Brake: 24 In DC

  1. System Adjustment

Reconfigure motor parameters in drive

Perform automatic motor identification

Retune control gains

  1. Siemens Original Alternatives
ErfordernisModellUnterschied
No Brake1FL6042‑2AF21‑1AA1Without brake
Absolute Encoder1FL6042‑2AF21‑1AG113‑bit absolute encoder
Upgrade1FL2042‑2AF21‑1AB1 (S200)Official successor to V90, verbesserte Leistung

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