Siemens QPL25.050B is a high-performance gas pressure switch. Konzipiert für die Mittel- und Niederdrucküberwachung von 5-50 mbar, Es verfügt über die Schutzart IP54 und eine mechanische Lebensdauer von 100,000 Zyklen. Es wird häufig zum Sicherheitsschutz von Verbrennungssystemen eingesetzt. Modellparameter prüfen, Achten Sie bei der Beschaffung auf den Druckbereich und die Montageschnittstelle, um eine vollständige Kompatibilität mit den Systemanforderungen sicherzustellen.
- Modellcode-Definition
| Codesegment | Bedeutung | Beschreibung |
| QPL | Produktseriencode | Basic series of Siemens gas pressure switches for gas and air pressure monitoring |
| 25 | Struktur & rated parameters | Serie 25, rated current 6A AC, rated voltage 250V AC/DC, IP54 protection |
| 50 | Pressure adjustment range | Adjustable range: 5-50 mbar (0.5-5.0 kPa) |
| B | Version mark | Standardtyp, Automatischer Reset, SPDT contact configuration |
- Kernspezifikationsparameter
| Kategorie | Spezifikationen | Bemerkungen |
| Grundparameter | ||
| Produkttyp | Mechanical gas pressure switch | Safety monitoring for combustion systems |
| Bestell-Nr. | 1117087 | Official Siemens part number |
| Adjustment Range | 5-50 mbar (0.5-5.0 kPa) | Adjustable set point |
| Max Working Pressure | 690 mbar (69 kPa) | Upper limit of continuous operating pressure |
| Switch Differential | Ca. 5-10 mbar | Pressure difference between switch-on and switch-off |
| Elektrische Parameter | ||
| Nennspannung | Wechselstrom 250 V / DC 250V | Maximum operating voltage |
| Nennstrom | AC 6A / DC 1A | Widerstandslast |
| Kontakttyp | SPDT | 1 normalerweise offen + 1 normalerweise geschlossen |
| Elektrischer Anschluss | Terminal box compliant with DIN EN 175 301-803 | Klasse 3 Isolationsschutz |
| Mechanisch & Umgebungsparameter | ||
| Pressure Port | G1/4 internal thread (ISO228) | Center position at bottom casing |
| Measuring Port | Ø9mm, 10mm length with locking screw | For pressure calibration |
| Umgebungstemperatur | -20°C ~ +60°C | Betriebstemperaturbereich |
| Medium Temperature | -40°C ~ +60°C | Applicable gas temperature |
| Schutzgrad | IP54 | Staubdicht und wasserdicht |
| Mechanical Lifespan | 100,000 Zyklen | Switch actuation times |
| Applicable Media | Klasse 1/2/3 gases & non-corrosive gas | Natural gas, liquefied petroleum gas, usw. |
- Full QPL25 Series Model List
| Modell | Druckbereich | Max Working Pressure | Bemerkungen |
| QPL25.003B | 0.3-3 mbar | 690 mbar | Low pressure monitoring |
| QPL25.010B | 1-10 mbar | 690 mbar | Ultra-low pressure application |
| QPL25.050B | 5-50 mbar | 690 mbar | Standard medium-low pressure |
| QPL25.150B | 15-150 mbar | 690 mbar | Medium pressure monitoring |
| QPL25.500B | 100-500 mbar | 720 mbar | High pressure monitoring |
- Cross-brand Replacement Comparison
| Marke | Modell | Druckbereich | Hauptunterschiede | Replacement Suggestion |
| Siemens | QPL25.050B | 5-50 mbar | Original authentic product, high stability | Priority choice |
| Honeywell | C6097A | 5-50 mbar | Niedrigerer Preis, similar response speed | Direkter Ersatz |
| Danfoss | KPI 36 | 5-50 mbar | Different mechanical structure, high adjustment precision | Verify mounting dimensions |
| Dungs | LGW50A2 | 5-50 mbar | German brand, zuverlässige Qualität | Vollständig kompatibel |
| Baltur | PAMPA | 5-50 mbar | Burner dedicated, kostengünstig | Suitable for Baltur combustion systems |
- Allgemeine Fehlerbehebung & Wartung
5.1 Häufige Fehler & Ursachen
| Fehlerphänomen | Mögliche Ursachen | Schritte zur Fehlerbehebung |
| No switch action under normal pressure | Improper setpoint; oxidized/damaged contacts; aging/damaged diaphragm; lose Verkabelung | Recalibrate setpoint; test contact continuity; inspect diaphragm; fasten terminals |
| No switching under abnormal pressure | Excessive switch differential; mechanical stuck; spring fatigue | Adjust differential; clean moving parts; replace spring assembly |
| Frequent contact ablation | Überlast; unstable voltage; mismatched contact material | Check load current; install surge suppressor; replace contact assembly |
| Inaccurate pressure reading | Blocked measuring port; deformed diaphragm; calibration error | Clean port; replace diaphragm; recalibrate with standard pressure source |
5.2 Wartungsrichtlinien
- Safety Precaution
Cut off gas supply and release pressure
Disconnect power supply
Cool down equipment to room temperature
- Calibration Procedure
① Remove protective cover and locate adjusting screw
② Connect standard pressure source and set target value
③ Clockwise rotation increases set pressure, counter-clockwise decreases
④ Test switching action and confirm accurate trigger point
⑤ Reinstall cover and ensure tight sealing
- Component Replacement
Diaphragm: Dismount with special tools, pay attention to gasket installation direction
Kontakt: Replace whole switch module instead of single contact
Spring: Use identical specification spare part to guarantee precision
- Anwendungsumgebung & Branchenfälle
6.1 Anwendbare Szenarien
✅ Recommended Applications
Safety monitoring for industrial & civil gas burners
Pressure protection system of gas boilers
Pressure control of natural gas pipelines
Gas supply system of industrial furnaces
Pressure monitoring for biogas power generation equipment
❌ Inadmissible Applications
High-pressure gas system over 690 mbar
Corrosive gas atmosphere
Medium temperature exceeding 60°C or below -20°C
Severe vibration and outdoor exposed installation without protection
6.2 Typische Branchenanwendungen
| Industrie | Anwendung | Funktion |
| HVAC | Commercial gas boiler | Monitor gas pressure to ensure combustion efficiency and safety |
| Lebensmittelverarbeitung | Baking furnace gas system | Avoid incomplete combustion caused by low pressure |
| Energy Industry | Biogas power station | Stabilize biogas pressure and protect generating units |
| Herstellung | Ceramic kiln | Precise temperature control via gas pressure regulation |
| Commercial Kitchen | Large cooking equipment | Safety interlock to prevent gas leakage accidents |
- Auswahltipps & Avoidable Risks
Auswahl-Mnemonik
QPL series for gas service, 25 stands for 6A rating
Last three digits define pressure range, B means standard auto-reset
050 model fits 5-50 mbar, G1/4 thread for installation
IP54 solid protection, match gas medium properly
Wichtige Anmerkungen
- Pressure Matching
Keep actual working pressure within 20%-80% of adjustment range to maintain accuracy.
- Installationsanforderungen
Mount vertically with diaphragm downward to avoid condensed water accumulation.
Install filter at pressure port to prevent internal impurity damage.
Secure wiring firmly to avoid false triggering.
- Safety Regulations
Interlock with gas leakage alarm device.
Conduct regular inspection and calibration every 6 Monate.
Perform pressure and leakage test after maintenance.
- Purchase Notice
Choose genuine Siemens products; counterfeit items have unstable quality.
Keep original package and certificate for after-sales service.
Working Principle of QPL25.050B
Grundprinzip: Air pressure deforms diaphragm, mechanical linkage drives contact on-off to realize overpressure interlock protection
- Pressure Sensing
Gas flows into inner chamber through G1/4 port and acts on rubber diaphragm, driving axial displacement with pressure variation.
- Mechanical Force Balance
Diaphragm thrust counterbalances preset spring tension. Rotate adjusting screw to change spring preload and set trigger pressure threshold.
- Linkage Actuation
When pressure rises to set value, diaphragm overcomes spring resistance and pushes rod to drive lever mechanism. Spring rebounds when pressure drops below threshold.
- Contact Switching
Lever movement switches SPDT contacts, reverses circuit status and transmits electric signal for burner start-stop and alarm interlock.
- Differential Pressure Stabilization
Fixed pressure differential prevents frequent switching and unnecessary equipment startup/shutdown.
- Reset-Modus
Standard automatic reset; contacts recover initial state once pressure returns to normal range.
Application Scenarios of QPL25.050B
Applicable Sites
- Low pressure monitoring and protection for gas boilers and water heaters
- Supply pressure interlock control of oil and gas industrial burners
- Pressure stabilization detection for commercial kitchen stoves and hot air furnaces
- Medium-low pressure monitoring of natural gas and liquefied gas pipelines
- Safety protection for furnace and drying equipment gas supply
- Start-stop interlock for clean combustible gas such as biogas and coal gas
Forbidden Sites
- Gas pipelines with pressure higher than 690mbar
- Gas medium containing corrosion, dust and oil contaminants
- Ambient temperature below -20℃ or above 60℃
- Sites with fierce vibration and uncovered outdoor installation
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