| Parameter | Details |
| Full Model | 6AU1445-2AD00-0AA0 (SIMOTION D445-2 DP/PN) |
| Product Type | SIMOTION Drive-based Control Unit |
| Performance Level | High Performance multi-axis motion control system |
| Main Application | Complex multi-axis motion control for high-end automation equipment such as machine tools, robots, packaging and printing machinery |
| Product Status | Spare Part |
- Technical Specifications
2.1 Control Performance
Max. Axes: 64 axes
Minimum Cycle Time:
PROFIBUS: 1 ms
PROFINET send: 0.25 ms
Interpolator: 0.25 ms
Servo: 0.25 ms (SERVO/SERVO-FAST mode)
PLC Performance: Compliant with IEC 61131-3; supports programming languages including LAD, STL, SCL
2.2 Memory
RAM: 160 MB
Flash: 128 MB (for program storage)
2.3 Power & Environment
Supply Voltage: 24 V DC
Ambient Temperature: 0°C to +40°C (operating); -25°C to +70°C (storage)
Protection Class: IP20 (UL open type)
- Interface Configuration
| Interface Type | Quantity & Specification |
| Digital Inputs (DI) | 12 points, 24 V DC |
| Digital I/O (DI/DO) | 16 points, 24 V DC |
| DRIVE-CLiQ | 6 ports (for connecting SINAMICS S120 drive system) |
| PROFIBUS DP | 2 ports (master/slave) |
| PROFINET | 3 ports |
| Ethernet | 2 ports |
| USB | 2 ports (USB 2.0) |
| Expansion Slot | 1 slot (for option modules) |
- Physical Characteristics
| Dimension / Weight | Data |
| Width (W) | 50 mm |
| Height (H) | 380 mm |
| Depth (D) | 270 mm (230 mm without spacer) |
| Weight | 4.3 kg |
| Mounting | Standard DIN rail mounting |
- Key Components & Features
- Integrated dual fan / battery module with backup battery
- High-speed DRIVE-CLiQ interface: Real-time communication with SINAMICS S120 drives
- Dual networks PROFIBUS / PROFINET: Supports industrial fieldbus and real-time Ethernet communication
- Modular design: Flexible function configuration via expansion slot
- Multi-axis synchronous control: For complex motion profiles and high-precision positioning applications
- Replacement & Upgrade Models
| Model | Description | Relationship |
| 6AU1445-2AD00-0AA1 | D445-2 DP/PN upgraded version | Successor in same series |
| 6AU1455-2AD00-0AA0 | D455-2 DP/PN | Ultra-high performance series for demanding applications |
| 6AU1435-2AD00-0AA0 | D435-2 DP/PN | Mid-to-high performance series for fewer axes |
- Application Areas
Machine Tool Industry: Multi-axis coordinated control for machining centers, lathes, milling machines
Robotics: Motion control for articulated robots, SCARA robots
Packaging Machinery: Synchronous control and positioning for high-speed packaging lines
Printing Equipment: Register control for multi-color printing presses
Electronics Manufacturing: High-precision motion control for chip mounters, semiconductor equipment
- Selection Notes
- Direct Replacement: For repair and replacement of D445-2 DP/PN controllers
- System Upgrade: Upgrade from D435 to D445 for more axes and higher performance
- Scalability: Connect to S120 drive system via DRIVE-CLiQ for an integrated drive-and-control solution
- Programming Environment: Configured and programmed using TIA Portal engineering software, compatible with the SIMOTION motion control platform
Complete Model List of SIMOTION Drive-based Control Units
Overview
The SIMOTION D series consists of two main categories: D410-2 single-axis system (with multi-axis option) and D4x5-2 multi-axis system (four performance levels). Both are designed based on the SINAMICS S120 drive family, integrating drive and motion control in a single hardware unit.
D410-2 Series (Single-axis System with Multi-axis Option)
| Order No. | Full Model | Network Configuration | Key Features |
| 6AU1410-2AA00-0AA0 | SIMOTION D410-2 DP | PROFIBUS DP | Programmable single-axis motion controller with multi-axis option; 5 DI, 8 DI/DO, 3 F-DI, 1 F-DO, 1 AI, 1 encoder interface, 2 DRIVE-CLiQ |
| 6AU1410-2AD00-0AA0 | SIMOTION D410-2 DP/PN | PROFIBUS DP + PROFINET | Adds PROFINET interface supporting IRT real-time Ethernet communication based on the DP version |
D4x5-2 Series (Multi-axis System, Four Performance Levels)
- D425-2 (Basic Performance, up to 16 axes)
| Order No. | Full Model | Network Configuration | Key Features |
| 6AU1425-2AA00-0AA0 | SIMOTION D425-2 DP | PROFIBUS DP | 12 DI, 16 DI/DO, 4 DRIVE-CLiQ, 2 PROFIBUS, 2 Ethernet, 2 USB, 1 expansion slot; includes dual fan / battery module |
| 6AU1425-2AD00-0AA0 | SIMOTION D425-2 DP/PN | PROFIBUS DP + PROFINET | Adds 3 PROFINET ports supporting IRT real-time Ethernet; other interfaces same as DP version |
- D435-2 (Mid-to-High Performance, up to 32 axes)
| Order No. | Full Model | Network Configuration | Key Features |
| 6AU1435-2AA00-0AA0 | SIMOTION D435-2 DP | PROFIBUS DP | Improved performance, supports more axes and complex motion algorithms; 12 DI, 16 DI/DO, 6 DRIVE-CLiQ |
| 6AU1435-2AD00-0AA0 | SIMOTION D435-2 DP/PN | PROFIBUS DP + PROFINET | Adds PROFINET IRT interface; minimum interpolation cycle 0.5 ms; supports 3D space interpolation |
- D445-2 (High Performance, up to 64 axes)
| Order No. | Full Model | Network Configuration | Key Features |
| 6AU1445-2AA00-0AA0 | SIMOTION D445-2 DP | PROFIBUS DP | High-performance multi-axis controller; 12 DI, 16 DI/DO, 6 DRIVE-CLiQ; RAM 160 MB, Flash 128 MB |
| 6AU1445-2AD00-0AA0 | SIMOTION D445-2 DP/PN | PROFIBUS DP + PROFINET | Minimum cycle time: PROFIBUS 1 ms, PROFINET send 0.25 ms, interpolator 0.25 ms, servo 0.25 ms |
| 6AU1445-2AD00-0AA1 | SIMOTION D445-2 DP/PN | PROFIBUS DP + PROFINET | Upgraded version of 6AU1445-2AD00-0AA0 with optimized performance and stability |
- D455-2 (Ultra-High Performance, up to 128 axes)
| Order No. | Full Model | Network Configuration | Key Features |
| 6AU1455-2AA00-0AA0 | SIMOTION D455-2 DP | PROFIBUS DP | Flagship multi-axis controller for extreme performance applications such as aerospace and semiconductor manufacturing |
| 6AU1455-2AD00-0AA0 | SIMOTION D455-2 DP/PN | PROFIBUS DP + PROFINET | Shorter minimum control cycle time; supports the most complex multi-axis synchronization and high-speed motion control |
Legacy D4x5 Series (Discontinued, Spare Parts Only)
| Order No. | Full Model | Remarks |
| 6AU1425-0AA00-0AA0 | SIMOTION D425 | Legacy D425, discontinued, spare parts only |
| 6AU1435-0AA00-0AA0 | SIMOTION D435 | Legacy D435, discontinued, spare parts only |
| 6AU1445-0AA00-0AA0 | SIMOTION D445 | Legacy D445, discontinued, spare parts only |
Expansion Modules
| Order No. | Module Name | Function |
| 6AU1432-2AA00-0AA0 | SIMOTION CX32-2 Expansion Module | Inverter control module; increases drive connections for D4x5-2 series; provides 6 DI, 4 DI/DO, 4 DRIVE-CLiQ interfaces |
Selection Reference
| Model | Max. Axes | Min. Interpolation Cycle | Typical Applications |
| D410-2 | Single-axis (multi-axis optional) | 1 ms | Simple single-axis positioning, small machine control |
| D425-2 | 16 axes | 1 ms | Small-to-medium packaging machinery, basic synchronization |
| D435-2 | 32 axes | 0.5 ms | Machining centers, printing equipment, general multi-axis coordination |
| D445-2 | 64 axes | 0.25 ms | Large robots, multi-channel systems, complex motion control |
| D455-2 | 128 axes | < 0.25 ms | Aerospace, semiconductor manufacturing, ultra-high precision motion control |
Key Differences Between SIMOTION D410-2 and D4x5-2 Series
Core Conclusion:
The D410-2 is an economical, compact single-axis system (multi-axis license available, max 8 axes) for small machines and cost-sensitive applications.
The D4x5-2 is a high-performance multi-axis system (four performance levels, up to 128 axes) for complex multi-axis coordination and high-speed, high-precision motion control.
- Product Positioning & Core Differences
| Item | SIMOTION D410-2 | SIMOTION D4x5-2 Series (D425-2/D435-2/D445-2/D455-2) |
| Basic Positioning | Single-axis motion controller with multi-axis option | 4-level multi-axis motion control system |
| Typical Applications | Single-axis positioning, small machines, simple 2–3 axis synchronization | Machine tools, robots, packaging/printing, semiconductor manufacturing |
| Form Factor | Compact design, mountable directly on PM340 power module | Standalone control unit, standard DIN rail mounting, with dual fan/battery module |
| Price Level | Cost-effective, for budget-sensitive projects | Mid-to-high end, price increases with performance level |
| Licensing | Multi-axis control requires additional license | Multi-axis capability built-in, no extra license needed |
- Axis Control & Performance Comparison
| Performance | SIMOTION D410-2 | D425-2 | D435-2 | D445-2 | D455-2 |
| Max. Axes | 8 axes (book-type), typical 2–3 axes | 16 | 32 | 64 | 128 |
| Min. Cycle Time | 1 ms | 1 ms | 0.5 ms | 0.25 ms | < 0.25 ms |
| Servo/Interpolation Cycle | 1 ms | 2.0 ms | 1.0 ms | 0.5 ms | 0.25 ms |
| PROFIBUS Cycle | 1 ms | 2.0 ms | 1.0 ms | 1.0 ms | 1.0 ms |
| PROFINET Cycle | 1 ms | 0.5 ms | 0.5 ms | 0.25 ms | < 0.25 ms |
| PLC Performance | Basic PLC functions, IEC 61131-3 compliant | High-performance PLC for complex algorithms and multitasking | |||
- Interface Differences
| Interface | SIMOTION D410-2 | SIMOTION D4x5-2 Series |
| Digital Inputs (DI) | 5 points, 24 V DC | 12 points, 24 V DC |
| Digital I/O (DI/DO) | 8 points, 24 V DC | 16 points, 24 V DC |
| Safety I/O | 3 F-DI, 1 F-DO (built-in safety) | Safety via external modules only |
| Analog Input (AI) | 1 point | None (expansion required) |
| Encoder Interface | 1 port (HTL/TTL/SSI) | None (connected via DRIVE-CLiQ) |
| DRIVE-CLiQ | 1–2 ports | 4–6 ports (4 for D425-2; 6 for D435/445/455-2) |
| PROFIBUS DP | D410-2 DP: 2; DP/PN: 1 | 2 ports (master/slave) |
| PROFINET | DP/PN: 1 interface with 2 ports | 3 ports, supports IRT |
| Ethernet | 1 industrial Ethernet port | 2 industrial Ethernet ports |
| USB | 1 USB 2.0 | 2 USB 2.0 |
| Expansion Slot | None | 1 slot (supports CX32-2 etc.) |
- Physical & Environmental Parameters
| Parameter | SIMOTION D410-2 | SIMOTION D4x5-2 Series |
| Dimensions | Compact, direct mount on power module | W 50 mm, H 380 mm, D 270 mm (230 mm without spacer) |
| Weight | Lightweight | Approx. 4.3 kg (D445-2 reference) |
| Mounting | Clips directly onto PM340 | Standard DIN rail |
| Cooling | Mainly passive cooling | Active cooling with built-in dual fans |
| Backup Battery | Optional | Built-in for program and data retention |
| Protection Class | IP20 | IP20 (UL open type) |
- Functional Differences
5.1 Control Functions
D410-2: Basic motion control – single-axis positioning, speed control, simple synchronization; basic PLC per IEC 61131-3 (LAD, STL, SCL)
D4x5-2: Full motion control – multi-axis interpolation, electronic gear/cam, 3D path control, multi-channel coordination; stronger PLC for complex logic and tasks
5.2 Safety Functions
D410-2: Built-in 3 F-DI, 1 F-DO for safety functions
D4x5-2: Safety via external modules; no built-in safety I/O
5.3 Scalability
D410-2: Limited expansion, mainly for small drive systems via DRIVE-CLiQ
D4x5-2: Expandable with CX32-2 etc., adding DRIVE-CLiQ and I/O points
- Selection Guide
Choose D410-2 if:
- Single-axis positioning or simple 2–3 axis control
- Limited budget and cost optimization is required
- Space is restricted and compact design is needed
- Flexible upgrade from single to multi-axis is desired
Choose D4x5-2 Series if:
- Complex systems with 16+ axes
- High-speed response (cycle < 1 ms) and high precision
- Advanced functions: multi-axis interpolation, electronic gear/cam
- Powerful PLC for complex logic
- High long-term stability with fans and battery module
The SIMOTION D410-2 and D4x5-2 series are not simply performance upgrades but different product lines for distinct markets.
The D410-2 targets single-axis and small multi-axis applications with an economical, compact solution.
The D4x5-2 series covers mid‑range to ultra-large multi-axis systems with four performance levels to meet demanding motion control requirements.
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