Tetra Pak 90608-0214AA

Key Information & Replacement Guide

This is a discontinued photoelectric sensor exclusively used for Tetra Pak packaging equipment, mainly for position detection and packaging material presence confirmation on TBA series aseptic filling machines. It is recommended to first contact Tetra Pak official channels for original replacement parts, or select industrial sensors compliant with food industry standards as alternatives.

Core Product Specifications

Item	Details	Notes
Brand	Tetra Pak	Manufacturer of food packaging equipment, not Carlo Gavazzi
Type	Photoelectric Sensor	Commonly used for carton position detection, sealing status monitoring, etc.
Supply Voltage	10.8–28.8 VDC (some sources note 8V)	Within standard industrial sensor voltage range
Rated Current	100 mA	Low-power design suitable for long-term continuous operation
Status	DISCONTINUED BY MANUFACTURER	No longer produced by the manufacturer; market supply consists of stock or replacement parts
Application	Spare part dedicated for Tetra Pak packaging machines	Automated control applications including equipment position detection, packaging material presence, and carton conveying status
Compatible Models	Tetra Pak aseptic fillers: TBA19, TBA22, A3 Speed, etc.	Widely used in dairy, beverage and other food packaging production lines

Technical Features & Installation Notes
Sensing Principle: Mostly diffuse-reflective or through-beam type (depending on installation position), with integrated transmitter and receiver, achieving non-contact detection via light reflection or interruption.
Electrical Interface: Standard M12 4-pin connector, IP67 protection rating, suitable for washdown environments in the food industry.
Output Type: PNP NO/NC (depending on machine configuration), directly connectable to Tetra Pak machine control systems.
Mounting Dimensions: Designed for Tetra Pak-specific mounting brackets; typically cylindrical or square housing, weight approx. 250g.
Replacement Solutions & Sourcing Recommendations

3.1 Original Equipment Replacement (Recommended)

Contact authorized Tetra Pak distributors or service centers to obtain the latest replacement part number (Tetra Pak provides official upgraded models for discontinued parts).

Advantages: Fully compatible with existing systems, no parameter adjustment required, complies with food industry hygiene standards and equipment warranty requirements.

3.2 Industrial Sensor Alternatives (Cost-Optimized)

Alternative Brand	Recommended Models	Compatibility Notes
Carlo Gavazzi	PD60CNT25, EO1808N1100	Sensing distance 25–100mm, PNP output, IP67 protection
Omron	E3Z-D61, E3Z-D81	Fast response, strong anti-interference, suitable for high-speed production lines
SICK	WT12-2P430, WT24-2B430	Long sensing distance, ideal for complex packaging environments
Banner	QS18VN6LP, QS186E	Cost-effective, multiple sensing modes available

3.3 Critical Selection Criteria for Replacements

Food Industry Compliance: Ensure replacement sensors meet IP67 or higher protection rating and use food-compatible materials.
Electrical Matching: Strictly match 10.8–28.8 VDC power supply and PNP output type (identical to original sensor).
Mechanical Fit: Measure original sensor dimensions and select identical or compatible mounting style.
Functional Equivalence: Choose correct sensing type (diffuse-reflective / through-beam / retro-reflective) based on application.
Sourcing & Maintenance Advice
Stock Sourcing: New or used stock units may be found on industrial spare parts platforms such as Radwell, starting at approx. US$240; repair services approx. US$199.
Repair Services: Professional repair available at authorized Tetra Pak service centers or third-party industrial automation repair companies.
Long-Term Planning: It is recommended to keep 2–3 spare units for critical equipment to avoid production line downtime due to sensor failure.

The Tetra Pak 90608-0214AA is a photoelectric sensor designed specifically for the food packaging industry. Although discontinued, mature replacement solutions are available. For optimal equipment performance and compliance, prioritize official Tetra Pak replacements; for cost optimization, select industrial sensors that meet technical specifications and food industry requirements.

Tetra Pak Photoelectric Sensor Product List & Order Numbers

Important Notes

Tetra Pak photoelectric sensors fall into two categories: Tetra Pak original dedicated models (series numbers beginning with 90458, 90608, etc.) and Tetra Pak-certified third-party sensors (from brands such as SICK, Omron, Leuze, used to replace discontinued original parts). Below is a list of commonly available models with official order numbers and technical specifications.

Tetra Pak Original Dedicated Photoelectric Sensor Series

1.1 90458 Series (Color Mark / Contrast Sensors)

Order No.	Description	Compatible Models	Key Specifications
90458-0601	Color Mark Sensor (Photocell)	TBA21, TBA22 and other aseptic fillers, for gripper system positioning	10–30VDC, PNP output, IP67 protection
90458-0601 D	Enhanced Color Mark Sensor	TBA series fillers, carton positioning detection	Response speed 10μs, high-contrast detection
90458-0602	Reflective Photoelectric Sensor	TBA8, TBA19, etc., for packaging material presence detection	Sensing distance 50mm, background suppression function

1.2 90608 Series (Photoelectric Sensors)

Order No.	Description	Compatible Models	Key Specifications
90608-0214AA	Diffuse-reflective photoelectric sensor (Discontinued)	TBA series aseptic fillers, position detection	10.8–28.8VDC, 100mA, IP67
90608-0215	Through-beam photoelectric sensor	TBA series, carton conveying status detection	Sensing distance 2m, PNP NO output
90608-0216	Polarized retro-reflective photoelectric sensor	For transparent packaging material detection	Anti-ambient light interference, sensing distance 1m

1.3 101914 Series (Advanced Contrast Sensors)

Order No.	Description	Compatible Models	Key Specifications
1019147	Smart Contrast Sensor	A3 Speed, TBA Flex and other high-speed fillers	RGB light source, automatic gain control
1019148	Compact Contrast Sensor	Space‑restricted installations e.g. final folding unit	Dimensions 40×25×15mm, IP69K protection

Tetra Pak-Certified Third-Party Replacement Sensors

Officially recommended alternatives by Tetra Pak, fully compatible with Tetra Pak control systems and compliant with food industry hygiene standards:

Tetra Pak Certified Model	Corresponding Third‑Party Model	Replaces Original Series	Advantages
TET-SICK-KT5W	SICK KT5W-2P1116 (Order No. 1019338)	90458 Series Color Mark Sensors	Sensing distance 10mm, RGB light source, IP67
TET-OMRON-E3S	Omron E3S-CT61-D 5M	90608 Series Through-beam Sensors	Sensing distance 5m, vibration‑resistant, response speed 1ms
TET-LEUZE-PRK	Leuze PRK18B.T2/4P-M12 (Order No. 50117363)	90608 Series Polarized Sensors	Polarized light technology, high anti-reflection interference

Special Application Photoelectric Sensors

Order No.	Description	Application	Key Specifications
1019149	Laser Displacement Sensor	Filler level detection, precision control	Measuring range 0–100mm, accuracy ±0.1mm
90605-2644	Ring Light + Photoelectric Sensor Assembly	Vision inspection systems, packaging quality control	Multi‑directional illumination for improved detection stability
1020156	Fiber Optic Photoelectric Sensor	Narrow installation spaces e.g. sealing areas	Fiber length 2m, sensing distance 10mm

Sourcing & Replacement Guide

4.1 Original Equipment Sourcing Channels

Tetra Pak Online Shop (“My Tetra Pak” portal): Offers over 500,000 original spare parts including the full photoelectric sensor range.

Authorized Tetra Pak Distributors: Obtain latest replacement part numbers and technical support.

Tetra Pak Service Centers: Provide professional installation guidance and machine commissioning.

4.2 Key Parameter Matching for Replacement Selection

Parameter Category	Mandatory Matching Items	Recommended Standard
Electrical	Supply voltage (10–30VDC), output type (PNP/NPN)	Fully match original to avoid control system faults
Mechanical	Mounting dimensions, connector type (M12 4‑pin)	Enable direct replacement without bracket modification
Functional	Sensing type (diffuse‑reflective / through‑beam / retro‑reflective), sensing distance	Select functionally equivalent model based on application
Hygiene Standard	IP67 or higher protection rating, food‑grade materials	Comply with food industry washdown requirements and prevent contamination

Tetra Pak photoelectric sensors are dominated by three main series: 90458, 90608, and 101914, covering core applications such as position detection, packaging material presence confirmation, and carton positioning on aseptic filling machines. For discontinued models (e.g., 90608-0214AA), it is recommended to prioritize Tetra Pak-certified third-party alternatives to ensure equipment compatibility and food production safety.