Mitsubishi HG-KN23BJ-S100 Low-Inertia Servo Motor

HG-KN: Low-inertia small-capacity servomotor serie (compatibil cu MR-JE)

23: 200W, viteza nominală 3000 rpm

B: Built-in DC24V electromagnetic power-off brake (shaft lock upon power loss, mandatory for vertical axes)

J: Straight shaft with flat key and oil seal

S100: Standard specification (shaft oil seal specification)

✅ Core Electrical Parameters

Ieșire nominală: 200W

Cuplul nominal: 0.64 N·m

Maximum torque: 1.9 N·m

Viteza nominală: 3000 rpm

Viteza maxima: 5000 rpm

Codificator: 17-bit incremental (131072 ppr); absolute mode supported when paired with MR-JE-C

Inerţie: 0.225 ×10⁻⁴ kg·m²

Unități compatibile: MR-JE-20A (pulse/analog) / MR-JE-20B (SSCNETⅢ/H bus) / MR-JE-20C (CC-Link IE Field Basic + Modbus TCP)

Alimentare electrică: AC200V class, monofazat / trifazat

Greutate: Aproximativ. 1.3kg (cu frana)

✅ Protection & Date mecanice

Clasa de protectie: IP67 (excluding shaft seal)

Montare: Montare cu flanșă

Frână: DC24V electromagnetic brake; released when powered, locked when power fails

Aplicații tipice: Echipamente electronice, transfer mechanisms, small linear modules, ambalaj, echipamente de inspecție (vertical / inclined axes)

✅ Matching Cable List

MR-JE power cable, encoder cable, cablu de frână (separate wiring)

Corresponding non-brake model: HG-KN23J-S100

✅ Replacement & Note de compatibilitate

Cannot be directly used with MR-E, MR-J3, MR-J4 drives; only MR-JE series drives are supported

Alternativă internă: Inovance ISMH1, Xinje MS5 series 200W servo with brake (inertia, flange and shaft diameter must be cross-checked)

✅ Common Fault Points

Missing 24V brake supply → Motor locked
Loose or broken encoder cable → ALM32 (encoder error)
Improper inertia matching → Vibration and overshoot
Aging oil seal → Oil leakage

MR-JE-A: Puls + control analogic; works with any pulse-output PLC / motion controller

MR-JE-B: SSCNETⅢ/H fiber bus; only compatible with Mitsubishi SSCNETⅢ/H simple motion modules, third-party bus masters are not supported

MR-JE-C: Ethernet bus (CC-Link IE Field Basic + Modbus TCP), CiA402 supported, wider controller options

This HG-KN23BJ-S100 motor works with MR-JE-20A / MR-JE-20B / MR-JE-20C. Below are recommended controllers sorted into Mitsubishi native solutions, third-party pulse controllers and third-party bus controllers:

Mitsubishi Native Solutions (Best compatibility, punere în funcțiune ușoară)

1) For MR-JE-B (SSCNETⅢ/H Fiber Bus)

✅ Simple motion modules are mandatory; built-in CPU pulse outputs cannot be used:

FX5-40SSC-S: For FX5U/FX5UC, până la 4 topoare, cel mai utilizat

FX5-80SSC-S: For FX5U/FX5UC, până la 8 topoare

QD77MS2 / QD77MS4 / QD77MS16: PLC din seria Q (Q03UDV etc.)

LD77MS2/4/16: PLC din seria L

RD77MS2/4/8/16: iQ-R series PLC

Caracteristici: Fiber communication, good synchronization, camera electronica, mark synchronization, multi-axis synchronization; suitable for printing, labeling and synchronized transfer mechanisms. SSCNETⅢ/H exclusive; incompatible with EtherCAT.

2) For MR-JE-A (Tip puls, Diferenţial / Open-collector Pulse)

Directly use Mitsubishi PLC with built-in pulse outputs, no extra motion module required:

FX3U: FX3U-16MT/32MT, built-in Y0/Y1 pulse (2 topoare), for simple point-to-point positioning

FX5U / FX5UC: Încorporat 4 high-speed pulse channels, max 200kHz, cost-effective for small machines

FX2N (old model, nu este recomandat pentru proiecte noi)

Q-series + QD75 positioning module: QD75D2/D4 (ieșire de impuls), poziționare pe mai multe axe

MR-JE-A supports differential pulse up to 4Mpps. Differential output controllers are preferred.

3) For MR-JE-C (CC-Link IE Field Basic / Modbus TCP)

FX5U + FX5-CCLIEF (CC-Link IE Field Basic board)

iQ-R, Q-series PLC with CC-Link IE master module

Any Modbus TCP capable PLC can read/write servo registers for positioning control

Third-Party Pulse Controllers (For MR-JE-A only, rentabil)

Any controller supporting differential pulse (recomandat) / open-collector pulse + direction is applicable:

Inovance H3U: Built-in high-speed pulse, până la 4 topoare, mainstream domestic alternative to FX5U
Xinje XD5E/XD6: Pulse PLC, for standalone small machines
Delta DVP-ES2/SS2, DVP-10MC: Ieșire impuls, common for legacy machine retrofits
Leadshine, Googol pulse motion control cards: PCIe / network pulse cards, for PC host-based solutions
Wecon, Fatek pulse PLC: Low-cost standalone positioning

Nota: Differential pulse for MR-JE-A offers strong anti-interference; open-collector pulse is only for short wiring distances.

Third-Party Bus Controllers (For MR-JE-C only)

MR-JE-C supports CC-Link IE Field Basic, Modbus TCP, CiA402:

Inovance AC800, AM400 (with CC-Link IE Basic master)

Modbus TCP PLCs (Omron, Siemens S7-1200/1500, Xinje, Delta)

Motion control cards (Googol, Leadshine, Linghua): Positioning via Modbus TCP; synchronization performance weaker than native CC-Link IE

⚠️ Critical reminder: MR-JE-B does NOT support EtherCAT, Profinet or Modbus; only Mitsubishi SSCNETⅢ/H modules are allowed. This is a common pitfall.

Ghid de selecție rapidă

Singur / 2-axis simple positioning, buget limitat: FX5U + MR-JE-A (controlul pulsului)

Multi-axis applications requiring electronic cam, mark synchronization: FX5U + FX5-40SSC-S + MR-JE-B

Mix domestic PLCs without SSCNET fiber: MR-JE-C + Modbus TCP / CC-Link IE Basic supported PLC

Legacy machine retrofit with existing pulse controller: MR-JE-A

Mitsubishi Servo Motor Series + Conduce + Compatible Controller Master List

Precondiții importante

Servo motors must be matched to their corresponding drive series first. Drive interface type (A pulse / B SSCNETⅢ/H / GF CC-Link IE / C CC-Link IE Basic) defines available controllers. Motors cannot cross drive series (J5 motors cannot run directly on J4 or JE drives).
Pulse drives (MR-JE-A / MR-J4-A): Any differential pulse output PLC is compatible. Only Mitsubishi native options are listed below; third-party pulse PLCs (Inovance H3U, Xinje XD6, Delta DVP, Leadshine motion cards) are also usable.
SSCNETⅢ/H (Tip B): Only Mitsubishi SSCNETⅢ/H simple motion modules / motion CPUs. Third-party EtherCAT, Profinet masters cannot connect directly.
CC-Link IE (GF / C): Mitsubishi CC-Link IE master modules + third-party PLCs supporting CC-Link IE Basic.
Software: MR Configurator2 (J3/J4/JE), MR Configurator3 (J5), GX Works3, MT Works2
MELSERVO-JE (Economy range, HG-KN belongs to this series)

✅ Motor Series

Motor Series	Descriere	Gama de putere	Unități compatibile
HG-KN	Inerție scăzută, cele mai frecvente (HG-KN23BJ-S100)	50W～750W	MR-JE-□A / MR-JE-□B / MR-JE-□C
HG-SN	Inerție medie	0.75kW～2kW	MR-JE-□A / MR-JE-□B / MR-JE-□C

✅ Drive Interface & Native Controllers

MR-JE-□A (Puls / Analogic)

FX5U/FX5UC (built-in 4-axis pulse)

FX3U (built-in 2-axis pulse)

Q-series + QD75DN (pulse positioning module)

MR-JE-□B (SSCNETⅢ/H Fiber)

FX5U: FX5-40SSC-S (4-axă), FX5-80SSC-S (8-axă)

L-series: LD77MS2/4/16

Q-series: QD77MS2/4/16

iQ-R: RD77MS2/4/8/16

Motion CPU: Q172DSCPU / Q173DSCPU / Q170MSCPU

MR-JE-□C (CC-Link IE Field Basic + Modbus TCP)

FX5U + FX5-CCLIEF

iQ-R / Q-series CC-Link IE master module

Third-party: Modbus TCP / CC-Link IE Basic supported PLC

MELSERVO-J4 (High-performance mainstream, replacement for J3)

✅ Motor Series

Motor Series	Descriere	Gama de putere	Unități compatibile
HG-MR	Ultra-low inertia small capacity	50W～750W	MR-J4-□A / B / GF
HG-KR	Inerție scăzută	50W～750W	MR-J4-□A / B / GF
HG-SR	Inerție medie	0.5～7kW	MR-J4-□A / B / GF
HG-RR	Medium capacity ultra-low inertia	1～5kW	MR-J4-□A / B / GF
HG-JR	Large low inertia	0.5～220kW	MR-J4-□A / B / GF
HG-UR	Flat thin type	0.75～5kW	MR-J4-□A / B / GF
HG-AK	Ultra-miniature DC48V	10W～30W	MR-J4-03A6 / MR-J4W2-0303B6

✅ Drive Interface & Native Controllers

MR-J4-□A (Puls): FX5U, FX3U, QD75DN
MR-J4-□B / MR-J4W2-B / MR-J4W3-B (SSCNETⅢ/H)

FX5-40SSC-S / FX5-80SSC-S

LD77MS, QD77MS, RD77MS

Q172DSCPU / Q173DSCPU / Q170MSCPU

MR-J4-□GF (CC-Link IE Field)

RD77GF, QD77GF (CC-Link IE simple motion module)

iQ-R / Q CPU with CC-Link IE master

MELSERVO-J5 (New generation CC-Link IE TSN, current flagship)

✅ Motor Series

Motor Series	Descriere	Gama de putere	Unități compatibile
HK-KT	Inerție scăzută (replaces HG-KR/MR)	50W～750W	MR-J5-□G / MR-J5-□B
HK-ST	Inerție medie (replaces HG-SR)	0.5～7kW	MR-J5-□G / MR-J5-□B
HK-RT	Ultra-low inertia	1～5kW	MR-J5-□G / MR-J5-□B
HK-JT	Large low inertia	0.5kW and above	MR-J5-□G / MR-J5-□B

✅ Drive Interface & Native Controllers

MR-J5-□G (CC-Link IE TSN)【Recommended】

iQ-R: RD78G4 / RD78G8 / RD78G16 / RD78GH (TSN motion module)

PC host: SWM78 (PC motion control software)

MR-J5-□B (SSCNETⅢ/H Fiber)

RD77MS / QD77MS / LD77MS / FX5-40SSC-S

Q172DSCPU / Q173DSCPU / Q170MSCPU

⚠️ J5-G (TSN) cannot use legacy MS series modules; RD78G is mandatory.

Legacy MELSERVO-J3 (For retrofit only, nu pentru proiecte noi)

✅ Motor series: HF-KP, HF-MP, HF-SP, HF-JP, HC-RP, HC-UP

✅ Drives: MR-J3-A, MR-J3-B

✅ Controllers

Pulse MR-J3-A: FX3U, QD75

SSCNETⅢ MR-J3-B: QD77MS, LD77MS, Q172HCPU/Q173HCPU, FX3U-20SSC-H

Liniar / Direct-Drive Torque Motors (Supliment)

LM-H3 linear motor: MR-J4-B / MR-J4-GF, controlled by RD77MS/RD77GF

TM-RG direct-drive torque motor: MR-J4W3-B, SSCNETⅢ/H

Mitsubishi Motion Controller / Module Summary (By Bus Type)

1) SSCNETⅢ/H (Fibră, for JE-B / J4-B / J5-B)

Model	Seria PLC	Max. Topoare
FX5-40SSC-S	FX5U iQ-F	4
FX5-80SSC-S	FX5U iQ-F	8
LD77MS2/4/16	L-series	2/4/16
QD77MS2/4/16	Q-series	2/4/16
RD77MS2/4/8/16	iQ-R	2/4/8/16
Q172DSCPU	Q Motion CPU	8
Q173DSCPU	Q Motion CPU	32
Q170MSCPU	Integrated Motion CPU	16