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ZP200A Rectifier

ZP200A Rectifier (High‑Power Silicon Rectifier Diode) ZP200A is an industrial‑grade silicon rectifier diode with a rated average forward current of 200A, belonging to the standard ZP series rectifier diodes. It is widely used in medium‑ and high‑power AC/DC conversion applications, featuring high surge current capability and a fully hermetic structure. Model Explanation Symbol Meaning English ...

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ZP200A Rectifier (High‑Power Silicon Rectifier Diode)

ZP200A is an industrial‑grade silicon rectifier diode with a rated average forward current of 200A, belonging to the standard ZP series rectifier diodes. It is widely used in medium‑ and high‑power AC/DC conversion applications, featuring high surge current capability and a fully hermetic structure.

  1. Explicația modelului
SymbolSensEnglish Term
ZRectifier DiodeRectifier Diode
PStandard Recovery TypeStandard Recovery
200ORated Average Forward CurrentAverage Forward Current (IF(AV) = 200A)
/XXXVReverse Repetitive Peak Voltage (Opțional)Reverse Repetitive Peak Voltage (VRRM = XXXV)

> Important Note:

> The complete model must include the voltage class (de ex., ZP200A/1600V); otherwise, accurate selection is not possible.

  1. Parametrii tehnici cheie (Industrial Standard Values)
ArticolSymbolTypical ValueTest ConditionDescriere
Average Forward CurrentIF(AV)200OTHS = 55℃, sinusoidal half‑waveRated operating current
Reverse Repetitive Peak VoltageVRRM100~5000VStandard seriesCommonly 1200V / 1600V / 2000V
Reverse Leakage CurrentIRRM≤16mAVRRM, Tj = 125℃Smaller is better; ≤12mA preferred
Forward Peak VoltageVFM≤1.8VIFM = 600A, 25℃On‑state voltage drop, affects power loss
Surge Current CapabilityIFSM8.25celSingle pulse 8.3msHigh surge capability for impact loads
I²t for 2sI²t64kA²s2‑s periodOverload capability index
Junction Temperature RangeTj-40℃ ~ 150℃Continuous operationMax junction temperature 150℃
Thermal ResistanceRth(j‑hs)0.090℃/WJunction to heat sinkLower with double‑sided cooling
Mounting ForceFm3.3~5.5kNBolt tighteningEnsures good thermal contact
Thread SpecificationG1/2″ (M20)Stud packageStandard mounting thread
  1. Package Types & Caracteristici structurale

1) Stud Type

Fully hermetic ceramic‑metal construction; bolt can be cathode or anode

Single‑ or double‑sided cooling, suitable for independent heat sink mounting

Complies with JB/T8949.2‑1999 and IEC standards

2) Plate Type

Double‑sided cooling, ceramic housing, central amplified structure

Higher power density, suitable for parallel / bridge rectifier applications

Low on‑state loss, suitable for high‑frequency conditions

  1. Aplicații tipice
ApplicationEnglish DescriptionDetailed Usage
DC Motor ControlDC Motor ControlExcitation circuit, armature supply, speed control systems
High‑power ConvertersHigh‑power ConvertersPhase‑controlled rectification, active/passive inversion, AC‑DC‑AC conversion
Industrial Power SuppliesIndustrial Power SuppliesElectroplating/electrolysis power, welding equipment, induction heating
Electric DrivesElectric DrivesLocomotive control, elevator drives, rolling mill power supplies
Power Grid EquipmentPower Grid EquipmentReactive power compensation, harmonic filtering, HVDC transmission
  1. Main Brand Model Comparison (200A/1600V Reference)
MarcaModelPackagePrice RangeAdvantage
SchneiderNo direct ZP series; TeSys D modules recommended
ABB5SDF 06H2000PlateHighIndustrial‑grade quality, suitable for harsh environments
InfineonDD200S16KStudMedium‑HighLow VFM, high efficiency
Main DomesticZP200A/1600VStud / Plate¥30~80High cost‑performance, short lead time
People ElectricZP200AStud¥40~603C certified, suitable for civil & industrial use
Yangjie TechZP200‑1600Stud¥50~70Low loss, high reliability
  1. Selecţie & Replacement Solutions

6.1 Key Selection Parameters

Potrivirea tensiunii: VRRM ≥ 1.2 × maximum system reverse voltage

(de ex., ≥1200V for 3‑phase 380V systems)

Marja curentă: IF(AV) ≥ 1.5 × actual operating current

Package Choice: Stud type for limited space; Plate type (double‑sided cooling) for high power & high heat dissipation

Recovery Characteristic: Standard type for general loads; Fast Recovery Diode (FRD) recommended for high‑frequency applications

6.2 Replacement Options

ApplicationReplacement ModelAdvantage
Upgraded Same SeriesZP250A/1600V25% current margin for larger loads
High‑Frequency UseFR200A/1600VFast recovery (trr < 500ns), reduces switching loss
Design modularBridge Rectifier Module (de ex., SQL200A1600V)Integrated, less wiring, improved reliability
SiC UpgradeSCD200A1700VSiC device, 10× voltage withstand, efficiency ↑15%+
  1. Instalare & Safety Guidelines
  2. Heat Dissignment

Must use heat sink ≥ 200cm²; forced air cooling (wind speed ≥ 2m/s) recommended

Apply thermal grease for stud types; use specified mounting force (3.3~5.5kN)

  1. Wiring Rules

Distinguish anode/cathode on the bolt (usually bolt = cathode, case = anode)

Copper busbar cross‑section ≥ 50mm² to avoid overheating

  1. Protection Measures

Parallel RC snubber circuit (suppress surge voltage)

Series fast‑acting fuse (IF ≥ 200A, I²t matches 64kA²s)

  1. Multilingual Technical Description
LanguageStandard Expression
ChineseZP200A 200A/1600V
EnglishZP200A Standard Rectifier Diode, 200O, 1600V, Stud Type
FrenchDiode Redresseur ZP200A, 200O, 1600V, Type à Boulon
  1. Purchasing Recommendations
  2. Prefer products marked with a complete model (including voltage); reject unlabeled “general ZP200A”
  3. For critical applications (lifturi, echipament medical), choose branded products (People Electric, Yangjie Tech, etc.) to avoid counterfeits
  4. For bulk orders, request type test reports (including surge current, thermal resistance, etc.)

Complete Model List of ZP Series Rectifier Diodes (Including Full Specifications of ZP200A Series)

The ZP series is a general industrial series of standard recovery silicon rectifier diodes, covering forward currents from 5A to 5000A and reverse voltages from 100V to 5000V. It includes two major package types: Stud Type and Plate Type, widely used in medium‑ and high‑power AC/DC conversion applications.

  1. Basic Model System (Classified by Current Rating)

1.1 Low Power Range (5A ~ 100A)

ModelRated Average Forward CurrentTypical Reverse VoltagePackage TypeApplication
ZP5A5O500~1800VMini Stud TypeLow‑power supplies, instruments & metri
ZP10A10O100~5000VStud TypeControl circuits, auxiliary power supplies
ZP20A20O100~5000VStud TypeSmall motor excitation, charging equipment
ZP30A30O100~5000VStud TypeWelding auxiliary circuits, electroplating power supplies
ZP50A50O100~5000VStud TypeSmall UPS, DC power supplies
ZP70A70O100~5000VStud TypeIndustrial control power, grămezi de încărcare
ZP100A100O100~5000VStud Type / Plate TypeMedium‑frequency power supplies, small converters

1.2 Medium Power Range (150A ~ 500A)

ModelRated Average Forward CurrentTypical Reverse VoltagePackage TypeApplication
ZP150A150O100~5000VStud Type / Plate TypeControl motor DC, medium‑frequency welders
ZP200A200O100~5000VStud Type / Plate TypeConverters, industrial power supplies (user‑specified model)
ZP250A250O100~5000VStud Type / Plate TypeHigh‑power UPS, electroplating & electrolysis
ZP300A300O100~5000VStud Type / Plate TypeElectric locomotive auxiliary power, inverters
ZP400A400O100~5000VMainly Plate TypeInduction heating equipment, high‑power rectifiers
ZP500A500O100~5000VPlate TypeLarge welders, industrial converters

1.3 High Power Range (600A ~ 5000A+)

ModelRated Average Forward CurrentTypical Reverse VoltagePackage TypeApplication
ZP600A600O100~5000VPlate TypeRolling mill drives, marine power supplies
ZP700A700O100~5000VPlate TypePower systems, HVDC transmission
ZP800A800O100~5000VPlate TypeAluminum electrolysis, electrochemical industry
ZP1000A1000O100~5000VPlate TypeLarge converters, high‑voltage DC power supplies
ZP1500A1500O100~5000VPlate TypeMetallurgical equipment, marine propulsion systems
ZP2000A2000O100~5000VPlate TypeLarge power stations, industrial electrolysis
ZP3000A ~ ZP5000A3000~5000A100~5000VLarge Plate TypeExtra‑large industrial power supplies, electrolysis industry
  1. Special Derivative Models (Classified by Function / Application)

2.1 Package Variants

Model SuffixSensApplication
-SStud Cathode (Standard)General installation, heat sink grounded
-OStud AnodeSpecial circuit connection requirements
-PPlate Type (Double‑sided Cooling)High power density, low thermal resistance
-CConcave PlateFor specific heat sink designs

2.2 Application‑specific Types

ModelCaracteristiciApplication
ZP-WWelding‑specific, high surge currentResistance welders, arc welders
ZP-EElectrolysis‑specific, low voltage dropElectroplating, water electrolysis, copper electrolysis
ZP-HHigh‑frequency compatibleMedium‑frequency power, induction heating
ZP13500AUltra‑high current (13500O)Special welding equipment, giant electrolytic cells

2.3 Voltage Rating Labeling Standard

A complete model must include the voltage class. Examples:

ZP200A/1200V (1200V Reverse Repetitive Peak Voltage)

ZP500A/1600V (1600V Reverse Repetitive Peak Voltage)

ZP1000A/2000V (2000V Reverse Repetitive Peak Voltage)

  1. Comparison of Equivalent Power Replacement Models for ZP200A
Replacement ModelActual / VoltajAvantajeApplication
ZP250A/1600V250A/1600V25% current margin, higher reliabilityIndustrial equipment with fluctuating loads
FR200A/1600V200A/1600VFast recovery (trr < 500ns), low switching lossHigh‑frequency power supplies, inverters
SQL200A1600V200A/1600VBridge rectifier module, integrated designLess wiring, improved system reliability
SCD200A1700V200A/1700VSiC device, 10× voltage withstand, efficiency ↑15%+New energy, high‑efficiency power systems
  1. Core Selection Rules (Model Matching Guide)
  2. Complete Model Formula: ZP[Actual]A/[Voltaj][Package Suffix] (de ex., ZP200A/1600V‑P)
  3. Potrivirea tensiunii: VRRM ≥ 1.2 × maximum system reverse voltage (≥1200V for 3‑phase 380V systems)
  4. Marja curentă: IF(AV) ≥ 1.5 × actual operating current; ≥2.0× recommended for impact loads
  5. Package Selection:

Limited space → Stud Type (-S/-A)

High power density → Plate Type (-P) (double‑sided cooling, 50% lower thermal resistance)

  1. Main Brand Model Comparison Table (ZP200A/1600V)
MarcaEquivalent ModelPackageCaracteristici
People ElectricZP200A/1600VStud Type3C certified, general industrial & civil use
Yangjie TechnologyZP200‑1600Stud TypeLow forward voltage drop (VFM ≤ 1.75V)
ABB5SDF 06H2000Plate TypeIndustrial‑grade quality, suitable for harsh environments
InfineonDD200S16KStud TypeLow loss, high efficiency
InfineonD200S16Plate TypeDouble‑sided cooling, high reliability

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