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This is a potentiometer-type axis interface module for Festo SPC200 series servo positioning controllers, номер заказа 170228. It is designed to connect potentiometric displacement sensors and proportional valves. This product has been discontinued, and the corresponding models of the SPC11 series are recommended as replacements.
- Пояснение кода модели
| Модельный сегмент | Определение | Описание |
| SPC | Smart Positioning Controller | Series of smart positioning controllers for pneumatic and electric positioning systems |
| AIF | Axis Interface | Axis interface module for connecting sensors and actuators |
| POT | Potentiometer | Potentiometer type, compatible with potentiometric displacement sensors |
| 170228 | Manufacturer Order Number | Unique official part number of Festo |
- Main Technical Specifications
| Категория | Технические данные | Примечания |
| General Information | ||
| Тип продукта | Интерфейсный модуль оси | For SPC200 series controllers |
| Номер заказа. | 170228 | Manufacturer part number |
| Масса | 0.32 кг (приблизительно. 300г) | Slight deviation among different batches |
| Product Status | Снято с производства | No official direct replacement provided by the manufacturer |
| Электрические параметры | ||
| Рабочее напряжение | 24 В постоянного тока | Permissible fluctuation: ±25% |
| Maximum Current Consumption | With proportional valve: 1.1А | В стандартных условиях эксплуатации |
| Without proportional valve: 70мА | ||
| Input Current Consumption | 4мА | For control signal input |
| Номинальный выходной ток | 100mA per channel | For control signal output |
| Interface Specifications | ||
| Proportional Valve Port | 7-pin M9 circular connector | Standard connection |
| Displacement Sensor Port | Type A cable with connector | Compliant with DIN 43650 стандартный |
| AIF IN Port | 5-pin M9 circular connector | Signal input |
| AIF OUT Port | 15-pin Sub-D connector | Выходной сигнал |
| Параметры окружающей среды | ||
| Рабочая температура | 0…+40°С | Стандартная промышленная среда |
| Температура хранения | -25…+60°С | For transportation and storage |
| Относительная влажность | 10…95% | без конденсации |
| Класс защиты | IP20 | For installation inside control cabinets |
- Кросс-брендовый & Old/New Model Replacement List
| Оригинальная модель | Запасная модель | Бренд | Replacement Description |
| SPC-AIF-POT (170228) | SPC11-POT-LWG (192217) | Festo | SPC200 series upgraded to SPC11 series, fully compatible in functions |
| SPC11-POT-TLF (192216) | |||
| SPC-AIF-POT (170228) | SPC-AIF-POT-LWG | Festo | Enhanced version of the same series, suitable for longer-stroke sensors |
| SPC-AIF-POT (170228) | – | Third Party | No fully equivalent alternative available. Festo original upgraded solutions are recommended |
Совет по выбору: SPC200 for legacy use, SPC11 for new projects; POT stands for potentiometer, LWG/TLF indicates applicable stroke range.
Full Model List (SPC200 Axis Interface Modules)
| Модель | Номер заказа. | Sensor Type | Main Application |
| SPC-AIF-POT | 170228 | Potentiometric Displacement Sensor | Pneumatic/electric positioning systems, short-stroke applications |
| SPC-AIF-MTS | 170231 | MTS Magnetostrictive Sensor | High-precision and long-stroke applications |
| SPC-AIF-ANA | 170229 | Analog Sensor (0-10В/4–20 мА) | General analog feedback systems |
| SPC-AIF-DIG | 170230 | Digital Sensor | High-speed digital signal feedback systems |
| SPC-AIF-ENC | 170232 | Encoder | Stepper motor positioning systems |
- Распространенные неисправности & Руководство по устранению неполадок
| Явление неисправности | Возможные причины | Troubleshooting Steps | Решения |
| No signal from sensor | 1. Неправильная проводка | 1. Check wiring of DIN 43650 порт | 1. Rewire in accordance with manual |
| 2. Module power failure | 2. Measure DC 24V power supply | 2. Repair power circuit | |
| 3. Damaged sensor | 3. Test sensor resistance with multimeter | 3. Replace the sensor | |
| Proportional valve fails to operate | 1. Poor contact of 7-pin M9 connector | 1. Check connector locking status | 1. Reconnect and lock the connector |
| 2. Insufficient output current | 2. Measure output current (≤100mA) | 2. Inspect module output circuit | |
| 3. Damaged proportional valve | 3. Test with a spare valve | 3. Replace the proportional valve | |
| Low positioning accuracy | 1. Potentiometer drift | 1. Re-calibrate potentiometer zero point | 1. Run SPC200 calibration procedure |
| 2. Poor module grounding | 2. Check PE connection | 2. Ensure single-point grounding | |
| 3. Signal interference | 3. Add shielding measures | 3. Use shielded cables and ground properly | |
| Abnormal overheating of module | 1. Overload operation | 1. Check current consumption (≤1.1A) | 1. Reduce load or replace with higher-capacity module |
| 2. Плохая вентиляция | 2. Ensure good ventilation of control cabinet | 2. Improve ventilation conditions | |
| 3. Internal component failure | 3. Measure module temperature | 3. Replace the module |
- Application Environments & Industry Cases
6.1 Применимые сценарии
Pneumatic Positioning System: Combined with SPC200 controller to realize precise positioning of DNCI, DGCI and other cylinders.
Electric Positioning System: Matched with stepper motors for basic point-to-point positioning.
Hybrid Drive System: Featured function of SPC200 series, capable of controlling pneumatic and electric axes simultaneously.
General Industrial Automation: Автомобильная промышленность, электроника, пищевая упаковка, handling and assembly industries.
6.2 Not Recommended Scenarios
Ultra-high precision requirements (below ±0.01mm): Replace with SPC-AIF-MTS or SPC11 series.
Суровые условия (Protection class higher than IP20 required): Additional protective measures are needed.
Long-stroke applications (>1000мм): Potentiometer will produce larger linearity error; magnetostrictive sensor solution is recommended.
6.3 Типичные случаи применения
Automotive Component Assembly Line
Приложение: Z-axis positioning for robots installing door sealing strips
Конфигурация: SPC200/P04 Controller + SPC-AIF-POT (170228) + DNC Cylinder + Potentiometric Sensor
Outcome: Achieves positioning accuracy of ±0.1mm, improves assembly consistency and reduces rework rate.
Electronic Component Testing Equipment
Приложение: XY-axis positioning for PCB thickness inspection platform
Конфигурация: SPC200/P05 Controller + 2 pcs SPC-AIF-POT Modules + Electric Slide + Potentiometric Sensor
Outcome: Enables fast point movement, cuts testing cycle by 30% and boosts production capacity.
- Установка & Рекомендации по техническому обслуживанию
- Installation Position: Install inside control cabinet, keep away from direct sunlight and vibration sources. Reserve a heat dissipation space of ≥50mm.
- Правила подключения
Separate sensor cables from power cables with a spacing of ≥100mm.
Single-point grounding for shielding layer; grounding at the controller side is preferred.
- Periodic Maintenance
Inspect connector connections and cable aging every 6 месяцы.
Calibrate potentiometer zero point once a year to guarantee positioning accuracy.
- Обновление решения: For system upgrade, replace with SPC11 series controllers and matching interface modules directly. Performance will be increased by 30% with lower maintenance costs.
Practical Application Cases for SPC-AIF-POT (170228)
All cases below adopt the classic solution: Pneumatic closed-loop positioning + MLO-POT potentiometer feedback + MPYE proportional valve + SPC200 controller.
- Automotive Industry: Door / Sunroof Sealing Strip Press-Fitting (High Repeat Accuracy, Short Stroke)
Конфигурация
Контроллер: SPC200-P04
Axis Interface: SPC-AIF-POT (170228)
Cylinder: DNCI-32-200-KF (with potentiometer mounting groove)
Датчик: MLO-POT-200-TLF (200 mm potentiometer)
Proportional Valve: MPYE-5/3-010 (5/3-position closed center)
Процесс
Press-fit sealing strips with positioning accuracy of ±0.1 mm. Working sequence: Fast approach → Low-speed pressing → Pressure holding → Retraction.
Outcome
Replaces mechanical stops and limit switches for better consistency and lower rework rate. Stable cycle, suitable for 24-hour continuous production lines.
- 3C Electronics: XY-axis Positioning for PCB Test Bench (Multi-axis, Light Load, High Frequency)
Конфигурация (Dual-axis)
Контроллер: SPC200-P05 (2-axis capable)
Axis Interface: 2 × SPC-AIF-POT (170228)
Slide/Cylinder: DGCI-25-300-KF (horizontally mounted)
Датчик: MLO-POT-300-LWG (long-stroke potentiometer)
Proportional Valve: MPYE-5/3-008
Процесс
Probe bench moves to multiple test points with point positioning accuracy of ±0.15 mm and frequent start-stop operation.
Outcome
Commissioning time reduced by 70% compared with cylinder + mechanical stop solutions. Positions can be adjusted via software. No impact during operation to extend probe service life.
- Еда & Упаковка: Carton Folding & Sealing Positioning (Low Cost, Medium Accuracy, Dust Environment)
Конфигурация
Контроллер: SPC200-P03
Axis Interface: SPC-AIF-POT (170228)
Cylinder: DNC-40-150-PPV
Датчик: MLO-POT-150-TLF
Proportional Valve: MPYE-5/2-010
Процесс
Carton folding and capping with adjustable pressing depth and soft landing to avoid carton damage.
Outcome
Dual control of pressure and position via potentiometer feedback and proportional valve lowers defective rate. Stable long-term operation in dusty environment with IP20 cabinet installation.
- Machine Tool & Metalworking: Tailstock Center / Fixture Positioning (Heavy Load, Short Stroke, Force & Position Control)
Конфигурация
Контроллер: SPC200-P04
Axis Interface: SPC-AIF-POT (170228)
Cylinder: DGPL-63-100-KF (heavy-duty linear drive)
Датчик: MLO-POT-100-TLF
Proportional Valve: MPYE-5/3-015 (high flow rate)
Процесс
Tailstock feeding sequence: Fast forward → Low-speed clamping → Constant force holding → Retraction.
Outcome
SPC200 force and position closed-loop control replaces hydraulic clamping, featuring lower cost and easier maintenance. No oil leakage, ideal for dry machining and low-oil working conditions.
- Injection Molding & Mould: Precision Ejector Pin Control (Synchronous Multi-axis, Anti-sticking)
Конфигурация (3 synchronous axes)
Контроллер: SPC200-P05 + Модуль расширения
Axis Interface: 3 × SPC-AIF-POT (170228)
Cylinder: DNCI-25-125-KF
Датчик: MLO-POT-125-TLF
Proportional Valve: MPYE-5/3-008
Процесс
Multi-point ejection with synchronous error less than 0.2 mm to prevent plastic part deformation and mould sticking.
Outcome
Synchronous closed-loop control ensures uniform ejection and fewer defective products. Soft start and soft stop functions reduce impact and mould wear.
- General Automation: Lifting Axis for Handling & Pick-and-Place (Vertical Load, Medium Stroke, Anti-fall)
Конфигурация
Контроллер: SPC200-P04
Axis Interface: SPC-AIF-POT (170228)
Cylinder: DGCI-32-500-KF (vertically mounted with locking function)
Датчик: MLO-POT-500-LWG
Proportional Valve: MPYE-5/3-010
Процесс
Lifting and pick-and-place operation with soft landing and position memory, maintaining position after power cut-off.
Outcome
Absolute position feedback by potentiometer eliminates homing after power-on. Stable operation of vertical axis without jitter. Perfect for handling stations with frequent start-stop and multi-position parking.
Выбор & Примечания по замене (On-site Application)
SPC-AIF-POT (170228): Matches MLO-POT-…-TLG/TLF, for short and medium strokes with cost advantages.
SPC-AIF-POT-LWG: Matches MLO-POT-…-LWG, for longer strokes up to 1000–2000 mm.
Discontinued Replacement: Prioritize SPC11-POT-L/T (192217/192216) for new projects as direct substitutes for SPC200 system.
