LUST CDE32.003.C2.3 Сервопривод позиционирования LUST

похоть CDE32.003.C2.3 is a compact positioning servo drive from the CDE3000 series developed by Germany’s LTI Motion (ранее LUST Antriebstechnik GmbH). Имеет одно-/трехфазный вход 230 В., 3Непрерывный выходной ток, built-in CANopen fieldbus and dynamic response within ≤1ms, it is engineered for compact precision motion control and widely deployed in electronics manufacturing, packaging machinery and automated equipment industries. Its modular structure and flexible control modes make it an ideal alternative to complicated standalone PLC control solutions.

1. Определение кода модели

1. Основные технические характеристики

III. Full CDE32 Series Model List

1. Cross-Brand Equivalent Replacement

1. Область применения & Industrial Cases

Recommended Applications

1. Производство электроники: Precision positioning for SMT mounter, AOI tester & semiconductor die bonder
2. Упаковочное оборудование: Synchronized motion for high-speed packaging line, labeller & bag-making machine
3. General Automation: Multi-axis coordination for small robots, assembly equipment & inspection instruments
4. Медицинское оборудование: Precision positioning for dental chair & lab automatic sample processor
5. Текстильное оборудование: Spool tension & position sync control for embroidery & knitting machines

Not Recommended Applications

High-power drive over 1kW (select CDE34 series with 3×400V input instead)

Ambient over +55°C or relative humidity＞90%RH

Severe vibration＞5g unless anti-vibration mounting is added

Unprotected outdoor installation (only IP20 body protection)

Типичные случаи применения

Case1: Z-axis Nozzle Control of SMT Pick & Place Machine

Функция: Precise vertical nozzle movement with ±0.01mm positioning accuracy

Конфигурация: CDE32.003.C2.3 +0.375kW servo +2048ppr encoder +CANopen bus control

Результат: Mounting speed +30%, fault rate -50%, maintenance cost -40%

Case2: Automatic Medical Specimen Processing System

Original issue: Stepper+PLC solution with poor ±0.1mm accuracy & low running speed

Обновление: CDE32.003.C2.3 servo with integrated Safe Stop

Результат: Accuracy improved to ±0.02mm, throughput doubled, compliant with medical safety norms

1. Selection Tips & Quick Reference

Mnemonic for Selection

Single/three-phase 230V, 3A output CDE32

Robust CANopen bus, SIL2 safety guaranteed

Full pos/speed/torque control, millisecond-level reliable response

Ideal for electronics/packaging/medical compact precision equipment

Quick Rules

1. Model Summary: CDE32.003.C2.3 =230V+3A+CANopen+SIL2
2. Core Spec:3A continuous/5.4A peak,230V single-phase,≤1ms response,SIL2
3. Определение терминала:

L1/N: Main 230VAC power input

У/В/Вт: Servo motor power output

Х1: Encoder port

Х2: Цифровой & analog I/O port

Х3: CANopen communication port

4. Режим управления: Parameter P00.00 selects Position(0)/Скорость(1)/Крутящий момент(2)

VII. Установка & Maintenance Specification

Правила установки

1. Vertically mount inside cabinet with terminals downward for natural convection cooling
2. Maintain ≥50mm clearance from heat-generating devices, ≥30mm from cabinet inner wall
3. Separate power & control wiring; cross at 90° to minimize EMI interference
4. Use shielded motor cable with single-end earthing, max.cable length≤15m
5. Stabilized 24VDC control supply recommended with ripple≤5%

Troubleshooting Chart

VIII. Air Shipment & Certification Info

UN Classification: Нет встроенной литиевой батареи, non-dangerous goods

Transport: General cargo for air/sea/truck delivery

CE Compliance: EN61800-5-1/-2 & EN ISO13849-1

Код ТН ВЭД:85044099 Other static converters

Упаковка: Original or anti-static packaging, avoid heavy impact & вибрация

LUST CDE32.003.C2.3 is a high-performance compact positioning servo drive highlighted by 3A rated output, CANopen fieldbus communication and SIL2 safety certification. Perfect for compact precision motion control in electronics, packaging and medical industries, it outperforms traditional PLC+stepper solutions with faster response, superior accuracy and lower maintenance workload.

Full Industrial Application Cases of LUST CDE32.003.C2.3 Servo Drive

Benefiting from 3A continuous output, CANopen bus, SIL2 safety rating and ≤1ms dynamic response, LUST CDE32.003.C2.3 delivers outstanding performance across five core sectors: electronics manufacturing, упаковочное оборудование, медицинское оборудование, текстиль & printing, intralogistics automation. Verified practical cases with function description, system layout, field results and technical highlights are listed below.

1. Производство электроники

Case1: High-precision Z-axis Nozzle Positioning for SMT Mounter

Приложение: Vertical nozzle motion for component pick-and-place, ±0.01mm accuracy required

System Layout:

Drive: 6×CDE32.003.C2.3 (ПН:100032003) for six mounting heads

Мотор:0.375kW 4-pole servo with 2048ppr incremental encoder

Контроль: CANopen master-slave, host PLC sends position command via DSP402

Безопасность: Integrated SIL2 Safe Stop conforming to EN61800-5-2

Основные функции:

1. Fast nozzle lifting (acceleration=10m/s²), positioning within ≤50ms
2. Closed-loop mounting pressure via torque mode to protect delicate components
3. Multi-axis synchronous movement to guarantee yield & cycle efficiency

Field Result:

Mounting efficiency +30% (8,000→10,400 placements/hour)

Accuracy upgraded from ±0.05mm to ±0.01mm, defect rate -50%

Maintenance cost -40% due to reduced hard wiring & CAN diagnostic access

Потребляемая мощность -25% via on-demand servo power output without idle loss

Case2: Dicing Blade Position Control for Semiconductor Wafer Scriber

Приложение: High-speed constant-feed blade travel for wafer cutting, ±0.005mm cutting tolerance

Layout:2×CDE32.003.C2.3 for X/Y cutting axes;0.375kW direct-drive servo with resolver feedback; position mode + electronic gear synchronizing with spindle speed; dual redundant encoder for position monitoring & safe stop

Функция: Constant blade feed with speed fluctuation≤±0.1%, ≤1ms rapid positioning, torque-based collision protection for expensive blade & wafer

Результат: Productivity +40%(300→420 wafers/day), yield from95%→99.5%, blade service life+50%, spare cost-30%, equipment breakdown-60%, maintenance cycle extended to 12 месяцы

2. Упаковочное оборудование

Case3: Label Feeding & Pasting for High-speed Bottle Labeller

Приложение: Beverage bottle inline labelling, ±0.2mm label tolerance,600 bottles/min max.line speed

Layout:3×CDE32.003.C2.3 for feed/index/paste axis;0.375kW servo+HTL encoder;CANopen+electronic cam for bottle-label synchronization; built-in Safe Stop to avoid high-speed collision

Результат: Line speed +20%(500→600pcs/min), labelling error down to ±0.15mm, rework-70%, format changeover from30→10min, 720hrs continuous non-stop operation

Case4: Cross-seal & Film-feed Sync Control for Plastic Bag Maker

Приложение: Sealing knife stroke synchronized with film feeding, bag length tolerance ±1mm

Layout:2×CDE32.003.C2.3;0.375kW servo+TTL encoder; speed sync via real-time CANopen ratio adjustment; STO Safe Torque Off for emergency torque cut-off

Результат: Выход +25%(80→100bags/min), length tolerance ±0.5mm, reject rate-60%, uniform heat-seal quality, power saving 20% vs.inverter-only setup

3. Медицинское оборудование

Case5: Multi-axis Test Tube Handling for Clinical Lab Auto-analyzer

Приложение: Precision tube transport ±0.02mm, linear speed up to1m/s

Layout:4×CDE32.003.C2.3(X/Y/Z+rotary);0.2kW low-inertia servo+2048ppr encoder; point-to-point position control via CANopen host command; SIL2 design compliant with IEC60601-1 medical standard

Результат: Sample throughput doubled(300→600pcs/h), accuracy ±0.02mm fully meets medical spec, breakdown-80%, maintenance cost-50%, certified FDA&CE for global market access

Case6: Multi-position Control for Dental Treatment Chair

Приложение: Backrest lift/seat tilt/headrest adjustment with smooth low-noise movement

Layout:3×CDE32.003.C2.3;0.375kW low-noise servo+resolver; speed mode+software limit with potentiometer manual control; mechanical+electronic dual overtravel protection

Результат: Improved riding comfort, noise-30%, service life extended to10 years vs.DC motor, remote CAN diagnosis cuts on-site service time

4. Textile & Печать

Case7: Needle-bar & Spool Sync for High-speed Computer Embroidery Machine

Приложение: Needle vertical stroke synchronized with thread feeding, ±0.1mm stitch precision,1500stitches/min

Layout:3×CDE32.003.C2.3(needle+X/Y frame);0.375kW high-dynamic servo+2048ppr encoder;electronic cam position sync; thread break + emergency stop protection

Результат: Stitch rate+30%(1200→1500spm), stitch accuracy ±0.05mm, thread break rate-80%, power-25% vs.stepper system

Case8: Multi-color Register Control for Adhesive Label Printer

Приложение: Multicolor overprint register ±0.05mm, max.print speed100m/min

Layout:4×CDE32.003.C2.3 for four color stations;0.375kW servo+HTL encoder;electronic gear phase compensation via CANopen; overspeed+E-stop protection

Результат: Register accuracy ±0.03mm, print speed+20%(80→100m/min), waste rate-60%, material cost-40%, job change from2hr→30min

5. Intralogistics Automation

Case9: Drive & Steering Control for Compact AGV

Приложение: Wheel drive+steering control, ±10mm positioning tolerance, max.1m/s travel speed

Layout:2×CDE32.003.C2.3(traction+steering);0.375kW servo+resolver; hybrid speed/position mode receiving navigation command over CANopen; Безопасная остановка + bump detection per industrial safety standards

Результат: Position accuracy upgraded to±5mm, mission completion rate100%, speed+25%(0.8→1m/s), battery runtime+30%, maintenance cost-50%

Case10: Fork Lifting & Telescopic Control for Miniload AS/RS Stacker Crane

Приложение: Fork extend/lift control ±5mm positioning,0.5m/s travel speed

Layout:2×CDE32.003.C2.3(fork+lift);0.375kW servo+2048ppr encoder;point-to-point position control linked to WMS via CANopen; travel limit+overload anti-drop protection

Результат: Throughput+40%(50→70pallets/hour), accuracy ±3mm with zero picking error, breakdown-70%, service interval extended to6 months, energy-20% vs.inverter drive

1. Application Summary & Руководство по выбору

Ключевые моменты выбора

1. Power matching:0.375kW nominal for small-load servo application
2. Fieldbus:Native CANopen DSP402 for seamless industrial network integration
3. Безопасность:SIL2 certification satisfies mainstream global machine safety standards
4. Dynamics:≤1ms current loop response for high-speed precision positioning
5. Установка:Compact DIN rail mounting with built-in diagnostic function for easy service