ออมรอน 61F-LS-CP11-BTC Electrode Type Level Controller (สวิตช์ระดับ Floatless)
- รายละเอียดรหัสรุ่น
61F-LS-CP11-BTC
- 61เอฟ: OMRON conductive level switch product series
- แอลเอส: Compact plug-in type with floatless electrode detection
- ซีพี: Socket plug-in base mounting style
- 11: 11-pin socket terminals (matching base PF113A-E)
- บี: DC24V power supply type
- ต: เอาท์พุททรานซิสเตอร์ (ตัวรวบรวมแบบเปิด NPN)
- ค: Standard universal version supporting 3 liquid level electrodes
- ภาพรวมผลิตภัณฑ์
This conductive level controller detects liquid level by utilizing liquid conductivity without floats or float cylinders. It adopts DC24V power supply and NPN transistor output compatible with PLC digital inputs. The compact 11-pin pluggable module features adjustable detection sensitivity and response delay. It realizes automatic high/low liquid level control (water replenishment / การระบายน้ำ) for purified water, sewage and weakly conductive chemical liquids.
III. ข้อมูลจำเพาะทางไฟฟ้าหลัก
| รายการ | พารามิเตอร์ |
| แรงดันไฟฟ้าที่ได้รับการจัดอันดับ | DC20.4~26.4V (Nominal DC24V) |
| การใช้พลังงาน | ประมาณ. 1ว |
| ประเภทเอาต์พุต | ตัวรวบรวมแบบเปิด NPN (เอาท์พุททรานซิสเตอร์) |
| Max Output Load Capacity | DC30V, 100มิลลิแอมป์ |
| Electrode Input | 3 อิเล็กโทรด (สามัญ C, High Level H, Low Level L) |
| Adjustable Detection Sensitivity | 0.5kΩ~200kΩ (DIP switch selection for pure water / sewage) |
| Response Delay | ทันที / 5ล่าช้า (DIP switch option to prevent false triggering from liquid surface fluctuation) |
| อุณหภูมิแวดล้อมในการทำงาน | -10℃~+55℃ (No condensation or icing) |
| ความชื้นโดยรอบ | 25%~85%RH |
| ทนต่อแรงดันไฟฟ้า & ฉนวนกันความร้อน | AC2000V for 1 นาที; Insulation resistance ≥100MΩ at DC500V |
| Matching Base | PF113A-E (11-pin socket, ขายแยกต่างหาก) |
| ขนาดโดยรวม | Main body width 41mm, standard relay plug-in size |
| การรับรอง | ซีอี, UL61010-1, ซีเอสเอ |
- คุณสมบัติหลัก
- Float-Free Conductive Detection
Three metal electrodes distinguish high, low and common liquid levels based on liquid conductivity. The mechanical float-free design eliminates jamming caused by impurities, delivering higher reliability in sewage and chemical wastewater applications.
- Wide Adjustable Sensitivity Range
Switchable 0.5kΩ~200kΩ gears: low resistance gear for sewage and salt water; high resistance gear for high-purity distilled water and deionized water.
- Anti-Fluctuation Delay Function
Instant detection or 5-second delay options filter false triggers caused by water ripples and bubbles, an essential function for water tanks and circulating cooling tanks.
- NPN Transistor Output for PLC Connection
Different from relay contact models, it can be directly wired to PLC DC24V digital input modules without intermediate relays, simplifying control cabinet wiring.
- Long-Distance Electrode Wiring
0.75mm² 3-core shielded cables for electrodes support wiring up to 4km, ideal for scenarios where water pump rooms are far away from storage tanks.
- Universal Plug-In Structure
Interchangeable base with AC relay output models of the same series (61F-LS-CP11-NRA). No internal cabinet wiring modification required for maintenance and replacement.
- Complete Operating Logic (3-Electrode High/Low Level Control)
Electrode layout: ค (ทั่วไป, permanently submerged), ชม (High Level), ล (Low Level)
- Water Replenishment Mode (Automatic water feeding when tank water level is low)
Liquid level below L electrode: Electrode circuit disconnected, NPN output turns ON → PLC receives signal and starts the makeup water pump;
Liquid level rises to touch H electrode: Circuit connected, output turns OFF → pump stops water replenishment.
- โหมดการระบายน้ำ (Automatic draining when tank is full)
Liquid level rises to touch H electrode: Output turns ON, sewage pump starts;
Liquid level drops away from L electrode: Output turns OFF, sewage pump stops.
- สถานการณ์การใช้งาน
- อุตสาหกรรมบำบัดน้ำ
Automatic pump start/stop control for pure water machines, sewage tanks, water softeners, circulating cooling towers and chemical dosing tanks.
- Industrial Equipment Supporting
Liquid level monitoring for injection molding machine cooling water tanks, machine tool cutting fluid tanks, air compressor condensate tanks and electroplating chemical tanks.
- สายการผลิตอัตโนมัติ
Washing sinks, food soaking tanks and pharmaceutical mixing tanks, realizing interlock liquid level alarms with PLC.
- Computer Room & Building Water Supply
Underground collecting pits, fire water replenishment tanks and central air conditioning condensate pits, supporting automatic drainage and overflow alarms for high/low liquid levels.
- Special Scenarios for DC Control Cabinets
Liquid level detection inside robot stations and DC control cabinets with built-in DC24V power systems (no AC220V circuits).
ปกเกล้าเจ้าอยู่หัว. Comparison of Same Series Models for Model Selection
| แบบอย่าง | พาวเวอร์ซัพพลาย | ประเภทเอาต์พุต | Application Differences |
| 61F-LS-CP11-BTC | ดีซี24วี | NPN Transistor | Connect to PLC digital inputs; for DC control cabinets and automation equipment |
| 61F-LS-CP11-BRC | ดีซี24วี | Relay Contact | Directly drive small solenoid valves and micro pumps without PLC |
| 61F-LS-CP11-NRA | AC100-240V | Relay Contact | Direct pump control via mains power; for traditional electrical control cabinets |
8. การติดตั้ง & ประเด็นสำคัญของการเดินสายไฟ
- PF113A-E base must be purchased separately. The pluggable module enables convenient maintenance and replacement.
- Adopt BF-1/BF-5 conductive electrode rods. Plastic water tanks require an independent common C electrode; metal tanks can connect terminal C to the tank body for grounding as a substitute.
- Shielded cables are recommended for electrode wiring. Single-end grounding of shielding layers for long-distance wiring eliminates interference-induced false actions.
- NPN output wiring: Negative common terminal; connect one end of the load to DC24V+, and the other end to the controller OUT terminal.
- DIP switch operation: Set the sensitivity matching the liquid first, then select delay or instant mode.
- ข้อจำกัดการใช้งาน & การแก้ไขปัญหา
Forbidden Application Scenarios
- Cannot detect non-conductive liquids (pure oil, alcohol, organic solvents); float-type level switches shall be adopted instead.
- Prohibited for environments with flammable and volatile liquids.
- Do not short-circuit electrodes, otherwise continuous false triggering will occur.
Troubleshooting Table
| ปรากฏการณ์ความผิดปกติ | สาเหตุที่แท้จริง | สารละลาย |
| No output when liquid level reaches electrodes | Excessively high sensitivity gear / electrode scaling causing insulation | Reduce sensitivity; remove and polish scale on electrodes |
| Frequent false pump start/stop caused by liquid surface fluctuation | 5s delay DIP switch not enabled | Switch to 5s delay gear |
| No input signal on PLC | Reversed output wiring polarity / load current exceeds 100mA | Reverse DC24V wiring; add intermediate relay |
| No overall response | Missing DC24V power supply / oxidized base terminals | Measure supply voltage; clean gold-plated contacts of the base |
Full Application Fields of OMRON 61F-LS-CP11-BTC Level Controller
Core advantages of this model: แหล่งจ่ายไฟ DC24V, NPN transistor output for direct PLC connection, float-free electrode detection, adjustable sensitivity and anti-fluctuation delay, compatible with all-DC automation control cabinets. It covers seven major industries as below:
- Industrial Equipment Automation (แอปพลิเคชันหลัก)
- Machine Tool Processing Equipment
Liquid level monitoring for cooling water tanks and cutting fluid pools of CNC lathes, machining centers and grinders. Automatic water replenishment and overflow alarms prevent spindle damage from dry running. The float-free design avoids jamming by iron filings, suitable for oil-contaminated water with impurities.
- การฉีดขึ้นรูป & Die Casting Equipment
Automatic pump start/stop control for high/low liquid levels of injection molding machine cooling towers, mold temperature machine water tanks and die casting machine circulating pools.
- Washing Machines & Ultrasonic Cleaning Lines
Monitor liquid levels of clean water, dilute acid and alkali cleaning solutions in part washing tanks, degreasing tanks and rinsing tanks, realizing automatic liquid replenishment and residue discharge with PLC.
- เครื่องอัดอากาศ & Hydraulic Stations
Automatic drainage for condensate collection boxes of air storage tanks and water accumulation chambers of hydraulic oil tanks to prevent water vapor from entering pneumatic and hydraulic systems.
- เวิร์กสเตชันหุ่นยนต์
Liquid level detection for robot supporting cooling water tanks and cleaning station sinks. The whole machine adopts DC24V power supply without AC circuits, with NPN output directly connected to robot PLC.
- การบำบัดน้ำ & Environmental Protection Industry
- Pure Water & Water Purification Equipment
High-sensitivity gear fits low-conductivity distilled water and deionized water in reverse osmosis pure water machines, water softeners and EDI ultrapure water tanks.
- Sewage & Wastewater Treatment
Liquid level control for regulating tanks, sedimentation tanks and dosing tanks (dilute acid, dilute alkali, salt water). Supports 4km long-distance electrode detection for remote pump room tanks and automatic sewage pump operation.
- Circulating Cooling Water Systems
High/low liquid level interlock water replenishment and overflow protection for factory cooling towers and central air conditioning cooling water tanks.
- Rainwater Collection & Reclaimed Water Reuse Systems
Liquid level monitoring for underground collecting tanks and storage tanks, realizing automatic water supply and low-level alarms with PLC.
III. เครื่องปรับอากาศ & อุปกรณ์ก่อสร้าง
- Central Air Conditioning Condensate Trays & Pits
Detect accumulated water at the bottom of units and automatically start drainage pumps when full to avoid ceiling water leakage and equipment damage.
- Heating Boiler Makeup Water Tanks
Automatic water replenishment for auxiliary tanks of hot water boilers and waste heat recovery boilers, with safety interlock shutdown at low liquid level to protect boilers.
- Precision Computer Room Air Conditioners
Condensate collection tanks for data and server room air conditioners, compatible with full-DC control cabinets to eliminate overflow risks for servers.
- อาหาร & Beverage Processing Industry
- Cleaning Tanks & Alkaline Washing Tanks
Stable liquid level control for cleaning pools of food containers and material baskets.
- Batching & Soaking Process Storage Tanks
High/low liquid level monitoring for sugar water, salt water and seasoning liquid tanks, with automatic liquid replenishment coordinated by PLC to ensure continuous production.
- Automatic Car Washing Production Lines
Liquid level control for car washer clean water tanks and chemical agent storage tanks, supporting automatic water replenishment and liquid shortage alarms.
- เคมี & Electroplating Industry
- Electroplating Production Line Chemical Tanks
Adjustable sensitivity adapts to conductive dilute acid and alkali solutions in galvanizing and nickel plating tanks; float-free design prevents impurities in plating layers.
- Small Chemical Mixing Tanks
Liquid level detection for water-soluble additives and diluent storage tanks with long-distance remote electrode wiring control.
> Limitation: Not applicable to pure organic solvents and highly corrosive concentrated acid/alkali (special anti-corrosion electrodes required).
- พลังงานใหม่, ไฟฟ้าโซลาร์เซลล์ & Energy Storage Industry
- Photovoltaic Power Station Water Treatment Systems
Cleaning water storage tanks for photovoltaic panels, powered by DC24V storage batteries for remote sites without mains power.
- Energy Storage Cabinet Cooling Water Tanks
Water cooling circulation tanks for lithium battery energy storage equipment, with full DC power supply and PLC liquid level protection to trigger shutdown at low water level.
- Hydrogen Energy & Waste Heat Recovery Equipment
Automatic liquid level control for waste heat boiler makeup tanks and cooling circulating water.
ปกเกล้าเจ้าอยู่หัว. วิศวกรรมเทศบาล, Computer Rooms & Construction Machinery Supporting
- Underground Pump Rooms & Fire Protection Facilities
Overflow alarms and automatic drainage for underground fire collecting pits and fire water replenishment tanks, compatible with DC24V fire control systems.
- On-Board Construction Machinery Equipment
Liquid level detection for clean water and sewage tanks of sanitation vehicles and road sweepers, directly driven by vehicle-mounted 24V DC power supply.
- Laboratory Pure Water Equipment
High-sensitivity mode accurately detects low-conductivity distilled water and deionized water in laboratory storage tanks.
ข้อดีในการเลือก (Reasons for Prioritizing BTC Model in Above Fields)
- แหล่งจ่ายไฟ DC24V: Dedicated to robot, การจัดเก็บพลังงาน, computer room and vehicle-mounted equipment without AC220V circuits;
- NPN transistor output: Direct connection to PLC digital inputs, eliminating intermediate relays and simplifying cabinet wiring;
- Float-free electrode design: No jamming in sewage, iron filings and chemical liquid environments with far lower failure rate than float switches;
- Wide 0.5kΩ~200kΩ sensitivity range: Fully compatible with pure water, sewage, salt water and dilute acid/alkali liquids;
- 5s anti-fluctuation delay: Prevents false pump start/stop caused by bubbles and liquid surface vibration in tanks;
- 4km long-distance electrode wiring: Suitable for remote control scenarios where pump rooms are separated from water tanks.
Unsuitable Application Fields
- Non-conductive media: Engine oil, diesel oil, pure alcohol, organic solvents;
- Storage tanks containing flammable and volatile liquids;
- Working conditions with concentrated strong acid/alkali without anti-corrosion electrodes.
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