เลเซอร์เซนเซอร์ป่วย WTB8L-P2131

แบบอย่าง: WTB8L-P2131

ชุด: W8 Laser Miniature Laser Background Suppression Photoelectric Sensor

หมายเลขคำสั่งซื้อ: 6033219

หลักการตรวจจับ: Diffuse reflection + Optical Background Suppression (BGS)

แหล่งกำเนิดแสง: 650 nm red laser, คลาสเลเซอร์ 1 (ปลอดภัย, no eye injury risk)

เอาท์พุต: พีเอ็นพี, เปิดไฟ / Dark-on selectable via adjustment knob

ตัวเชื่อมต่อ: M8 3-pin male connector

อุปกรณ์มาตรฐาน: 304 stainless steel mounting bracket BEF-W100-A

2. Core Optical Specifications

3. ข้อมูลจำเพาะทางไฟฟ้า
4. แรงดันไฟฟ้า: DC 10～30 V, ripple ±10%
5. ไม่มีโหลดในปัจจุบัน: 30 มิลลิแอมป์
6. โหลดเอาท์พุต: พีเอ็นพี, สูงสุด. 100 มิลลิแอมป์
7. Signal Level: High ≈ Vs-1.8 V, Low ≈ 0 วี
8. การป้องกันในตัว: การป้องกันการกลับขั้ว, ป้องกันการลัดวงจร, การป้องกันการโอเวอร์โหลด
9. อายุการใช้งาน: Average LED service life of 100,000 hours at 25℃
10. เครื่องกล & ข้อมูลจำเพาะด้านสิ่งแวดล้อม

ขนาดโดยรวม: 11 มม (ว) × 31 มม (ชม) × 20 มม (ดี)

น้ำหนัก: 10 ก

ที่อยู่อาศัย: ABS plastic; เลนส์: PMMA

การป้องกันทางเข้า: IP67 (กันฝุ่น, protected against temporary immersion)

อุณหภูมิในการทำงาน: -10 ℃ ～ +50 ℃

พื้นที่จัดเก็บ & อุณหภูมิการขนส่ง: -40 ℃ ～ +70 ℃

การติดตั้ง: M3 threaded holes on housing, supplied with stainless steel bracket

MTTFd: 453 ปี (high-reliability industrial grade)

5. การกำหนดพิน (M8 3-pin)
6. Pin1: DC 24V+ (Positive power supply)
7. Pin2: PNP signal output
8. Pin3: 0V GND (Negative power supply)
9. ข้อดีหลัก
10. Ultra-fine laser spot Ø1.5 mm: Detects tiny components, thin labels, fine wires and miniature electronic parts. The standard LED version WTB8-P2131 has a 20 mm spot and cannot detect micro-parts.
11. Powerful background suppression: Not disturbed by metal surfaces, conveyor belts or dark backgrounds; detection immune to object color.
12. 2 kHz high-speed response: High-speed counting and presence detection for packaging, printing and electronics production lines.
13. Miniature compact housing, easy installation in confined equipment spaces.
14. IP67 dustproof and waterproof design, stable operation in workshop oily and dusty environments.
15. ระดับ 1 เลเซอร์, no extra protective measures required, safe for internal machine installation.
16. สถานการณ์การใช้งานทั่วไป

อุตสาหกรรมอิเล็กทรอนิกส์: Presence detection of PCBs, tiny pins and SMD components

อุตสาหกรรมบรรจุภัณฑ์: Detection of thin labels, medicine pellets, bottle caps and straws

3C Automation: Counting of miniature mobile phone parts and small plastic pieces

Logistics Conveying: Identification of narrow-edge materials, fine wires and thin films

เครื่องมือกล / การฉีดขึ้นรูป: In-position detection of tiny ejector pins and small workpieces

8. Series Distinction (WTB8L vs WTB8)

WTB8L-P2131: แหล่งกำเนิดแสงเลเซอร์, 1.5 mm spot, 2 ความถี่การสลับ kHz, for micro-object detection

WTB8-P2131: Standard red LED, 20 mm spot, 1 ความถี่การสลับ kHz, for regular large workpiece detection

9. การหลีกเลี่ยงข้อผิดพลาดในการคัดเลือก
10. When detecting black / low-reflective materials, reduce sensing distance and fine-tune potentiometer threshold;
11. Do not stare directly into the laser beam for extended periods (ระดับ 1 laser still requires standardized operation);
12. Avoid long-term lens contact with cutting fluid and highly corrosive chemicals;
13. Select shielded M8 3-core straight / elbow cables for sites with strong EMI from inverters.

Official Standard Installation Manual for SICK WTB8L-P2131

แบบอย่าง: WTB8L-P2131 | หมายเลขคำสั่งซื้อ: 6033219

ชุด: W8 Laser Miniature Laser Background Suppression Photoelectric Sensor

แอปพลิเคชัน: High-precision detection of tiny objects within 30～300 mm

Table of Contents

1. Safety Instructions (ระดับ 1 เลเซอร์, ความปลอดภัยทางไฟฟ้า)
2. Unpacking Parts Verification
3. Mechanical Mounting Specifications (Bracket Fixing, แรงบิด, ระยะห่างในการติดตั้ง)
4. Electrical Wiring Standards (M8 3-pin Assignment, แผนภาพการเดินสายไฟ)
5. Optical Alignment & Potentiometer Calibration Procedures
6. Indicator LED Status Description
7. Environmental Mounting Limits & Common Pitfalls
8. On-site Commissioning & Acceptance Procedure
9. การแก้ไขปัญหาเมทริกซ์
10. Maintenance Specifications
11. Safety Instructions (Mandatory Compliance)

1.1 Laser Safety

Light source: 650 nm red laser, คลาสเลเซอร์ 1, no eye hazard under normal operation;

Do not stare at the laser spot at close range for a long time; do not refract the beam with magnifiers or mirrors;

Cut off power supply before cleaning the lens during equipment maintenance.

1.2 ความปลอดภัยทางไฟฟ้า

Power must be disconnected before wiring, installing or removing cables;

Only DC 10～30 V power supply is allowed; AC220V input is strictly prohibited;

สูงสุด. output load 100 มิลลิแอมป์; cannot directly drive solenoid valves or contactors;

Built-in reverse polarity, short-circuit and overload protection, but standardized wiring is still required.

1.3 Mechanical Safety

ABS plastic housing; do not strike or squeeze the lens with excessive force;

Lens material PMMA; avoid soaking or wiping with alcohol and strong solvents.

2. Standard Factory Supplied Parts List

Optional Separately Ordered Parts: M8 3-core straight / elbow cables, extended mounting brackets, vibration-damping gaskets

3. Mechanical Mounting Specifications

3.1 ขนาดการติดตั้ง

Overall size: 11 มม (ว) × 31 มม (ชม) × 20 มม (ดี)

M3 internal threaded mounting holes on both sides of the housing

3.2 Bracket Mounting Steps

1. Attach BEF-W100-A bracket to the sensor side, align M3 hole positions;
2. Insert M3 screws and tighten in stages, single tightening torque ≤0.6 N·m;
3. Fix the long slotted holes of the bracket to the machine frame for front/back and up/down fine adjustment;
4. Pre-adjust all screws before final tightening to prevent laser spot offset caused by operational vibration.

3.3 Mandatory Mounting Distance Requirements

Minimum sensing distance: 30 มม; stable reliable range: 40～300 mm;

Recommended operating range: 50%～80% of rated distance (100～240 mm) for strongest anti-interference performance;

Clearance between target workpiece and background ≥10 mm to avoid false triggering;

Side-by-side multi-sensor installation: Center-to-center distance ≥40 mm to prevent mutual laser interference.

3.4 Mounting Angle Specifications

Laser optical axis must be perpendicular to the target material surface, tilt angle ≤±5°;

Excessive tilt causes spot deformation, sensing threshold drift and missed detection;

For fine wires and miniature parts, ensure the laser spot fully covers the workpiece center.

3.5 Environmental Mounting Prohibitions

No splashing cutting fluid or long-term dust accumulation in front of the lens;

Keep away from strong electromagnetic radiation zones of inverters and servo motors, distance ≥150 mm;

Do not install adjacent to high-temperature heat-generating components (max ambient temperature +50℃);

Install dust shielding plates for working conditions with continuous water mist or oil contamination.

4. Electrical Wiring Standards

4.1 M8 3-pin Male Connector Pin Assignment (International Standard)

4.2 PNP Output Wiring Logic

1. Connect one end of the load to Pin2 (black wire), the other end to 24V+;
2. A pull-down resistor must be connected in series for PLC NPN-type inputs; PNP-compatible input modules are preferred;
3. Use shielded M8 cables for high EMI sites, ground shield layer at single end to cabinet earth.

4.3 Electrical Limit Parameters

No-load current: 30 มิลลิแอมป์; สูงสุด. กระแสไฟขาออก: 100 มิลลิแอมป์;

Ripple voltage ≤±10%; direct power supply from switching power supplies without filtering is forbidden;

Recommended cable length ≤10 m; use shielded cables for long wiring runs.

5. Optical Alignment & Potentiometer Calibration (Core Mounting & ขั้นตอนการว่าจ้าง)

4-turn precision adjustable potentiometer on sensor top: Clockwise = increase sensing distance; Counterclockwise = reduce sensing distance.

Standard Calibration Procedure (BGS Background Suppression Mode)

1. Power on and confirm the green stable indicator LED illuminates steadily;
2. ขั้นตอน 1: Place the target workpiece at actual detection position, align laser spot to workpiece center;
3. Slowly rotate potentiometer clockwise until the orange output LED stays constantly lit;
4. ขั้นตอน 2: Remove workpiece, only keep background in position;
5. Fine-tune potentiometer counterclockwise until the orange LED fully turns off;
6. Repeat workpiece placement / removal test 3～5 times: LED ON with workpiece, LED OFF without workpiece, no flickering = calibration completed;
7. Lock the potentiometer dust cap after calibration to prevent offset from vibration.

Calibration Tips for Special Materials

Black low-reflective workpieces: Shorten sensing distance to ≤200 mm and slightly raise threshold;

Transparent films / thin sheets: Reduce sensing distance and avoid spot hitting reflective edges;

High-speed production lines: Ensure green LED stays steady (สัญญาณเสถียร) without flickering after calibration.

6. Dual Indicator LED Status Description

Green LED (Stability Indicator)

Steady ON: Sufficient signal, การตรวจจับที่มั่นคง;

Flashing: Marginal signal, excessive distance / insufficient object reflectivity, prone to false detection;

ปิด: No valid reflection, out of sensing range.

Orange LED (Switch Output Indicator)

Steady ON: Object detected, PNP output conductive;

ปิด: No object detected, output disconnected;

Rapid flashing: ลัดวงจร / overload protection activated; cut off power immediately to inspect wiring.

7. Environmental Mounting Parameter Limits

8. Complete Machine On-site Acceptance & Verification Procedure
9. Mechanical Verification: No loose brackets, laser spot stably positioned on material detection surface;
10. Electrical Verification: Supply voltage 22～26V DC without voltage drop; load current ＜100 mA;
11. Functional Verification:

Reliable triggering of workpieces within rated range;

Complete background suppression with zero false triggering;

500 consecutive reciprocating operations without missed or false detection;

4. Stability Verification: Run equipment at full load for 30 minutes with no abnormal LED flickering.
5. การแก้ไขปัญหาเมทริกซ์ (Common Post-installation Issues)

10. Long-term Maintenance Specifications
11. การตรวจสอบรายวัน: Lens free of oil and dust accumulation, brackets tight without looseness;
12. Weekly Cleaning: Wipe lens with dust-free soft cloth dampened with clean water; acetone and banana oil are prohibited;
13. Monthly Recheck: Recalibrate potentiometer threshold and verify stable LED status;
14. Annual Inspection: Check cable aging and integrity of M8 connector waterproof sealing rings.

11. Forbidden Mounting Operations (Hard Restrictions)
12. Do not tighten screws with torque exceeding 0.6 N·m to avoid cracking housing threads;
13. Do not aim lens at highly reflective metal surfaces for prolonged direct irradiation;
14. Do not sharply bend cables with bending radius ＜5 mm;
15. Do not install directly without protective measures in condensing or continuous water mist environments;
16. Do not connect high-power solenoid valves or cylinder coils in parallel to output terminals;
17. Do not install multiple WTB8L laser sensors facing each other at close range.