Autonics PRW12-4DN Inductive Proximity Sensor

PRW12-4DN: M12 connector-type inductive proximity sensor, 3-wire DC, NPN normally-open, non-shielded flush-mount prohibited, sensing distance 4 mm

PRW series features M12 thread plus M12 circular connector interface (no fixed cable; requires mating connector cable). The standard PR12-4DN is cable-outlet type. They share identical sensing parameters and differ only in connection method.

شرح كود النموذج

Main Electrical Specifications

جهد التشغيل: DC 10-30 V (rated 12-24 VDC)

الإخراج: 3-wire NPN Normally-Open (لا)

مسافة الاستشعار: 4 mm ±10 %, non-shielded (protruding-mount only; do not embed in metal)

Standard target: 12×12×1 mm iron plate

Response frequency: 500 هرتز

Max load current: 200 mA

Consumption current: ≤10 mA

حماية: Reverse-polarity, surge, short-circuit output protection

فئة الحماية: IP67

درجة حرارة التشغيل: -25 ℃ ~ +70 ℃

Housing: Nickel-plated brass; sensing face: PBT plastic

واجهة: M12 4-pin male connector (sensor body is male; M12 female cable required)

M12-4-pin Pinout (PRW12-4DN)

⚠️ M12 4-pin female-ended cable must be used (common lengths: 300 mm / 2 م / 5 م). No built-in cable on sensor body. Do not directly interchange with cable-outlet PR12-4DN due to different connector form.

مقارنة السلسلة

PRW12-4DN: NPN Normally-Open (هذا النموذج)

PRW12-4DN2: NPN Normally-Closed

PRW12-4DP: PNP Normally-Open

PRW12-4DP2: PNP Normally-Closed

Alternative Selection

1. Original identical replacement: PRW12-4DN
2. Cable-outlet variant: PR12-4DN (same parameters, fixed cable without connector)
3. Domestic compatible alternatives: M12 connector-type, 4 mm non-shielded, NPN-NO, DC24 V, على سبيل المثال. E2E-X4D1-M1G, HS-M12-4DN-W(M12 connector version)

ملاحظات التثبيت

1. Non-shielded type: Do not embed sensing head into metal bore. Maintain sufficient clearance from surrounding metal.
2. Side-by-side mounting: sensor-to-sensor spacing ≥12 mm to prevent mutual interference.
3. Optimal target material is iron; sensing range decreases for stainless steel, aluminum and copper. No response for non-metals.
4. Commisioning: Red LED lights up when metal approaches sensing face, indicating output activation.

PRW12-4DN Supplementary Documentation (Wiring｜Second-hand Inspection｜Customs HS Code)

M12-4-pin male sensor; M12-4-pin female-ended cable is mandatory for operation.

1. Pin Definition & Wiring Examples

① Connect to PLC (sink-input, typical for Japanese-brand PLCs)

1. Brown → DC24V+
2. Blue → DC24V(0 V)
3. Black → PLC input terminal (I0.0)
4. PLC input common COM/M connects to +24 V (critical for NPN sink-input)

عملية: Red LED illuminates upon metal approaching; output pulls down to 0 V; PLC input turns ON.

② Drive intermediate relay (NPN driving relay coil)

بني: 24الخامس+; أزرق: 0 V

Relay coil one terminal to 24V+, other terminal to sensor black output wire

⚠️ Connect free-wheeling diode in parallel across inductive coil for surge absorption. Max load current 200 mA must not be exceeded.

③ Common Wiring Mistakes

1. Feed power to unused pin 4 → no output or permanent damage.
2. PLC COM connected to 0 V → NPN sensor yields no signal.
3. Use cable for direct-cable PR12-4DN: connector mismatch.
4. Second-hand Unit Inspection Checklist for PRW12-4DN

التفتيش البصري

1. M12 thread and M12 male pins: no bending, corrosion or missing pins; connector sealing ring intact (IP67 performance depends on seal).
2. Sensing face PBT plastic: no crack or chipping; housing nickel-plating without large-area peeling.
3. LED indicator window undamaged.

Power-on Test (مطلوب: DC12-24 V power supply, standard iron target)

1. الأسلاك: Brown = 24V+, Blue = 0 V; connect black output to DC-voltage multimeter.
2. No metal target: black output high-impedance, voltage near 24 V, LED OFF.
3. Bring 12×12 mm iron plate within ≤4 mm: Red LED must turn ON, output voltage drops ≤1.5 V. Remove target: LED OFF, voltage recovers.
4. Repeat test ≥10 times to rule out intermittent failure.
5. Brief reverse-polarity test: sensor shall not be destroyed (built-in reverse-polarity protection).

تشخيص الخطأ

LED permanently ON after power-on: internal output transistor breakdown.

LED never lights: power-circuit failure.

Random flickering when target approaches: sensing-face wear or internal circuit aging.

Sensing distance obviously less than rated 4 mm: performance degradation; do not deploy on machine.

Application Risk Reminder

For second-hand non-shielded sensors, maintain metal clearance during installation. Sensing range shrinks for stainless-steel/aluminum targets; do not apply 4 mm setting directly.

3. Customs HS-Code Reference

For reference only; subject to customs broker and on-site customs confirmation.

Commodity: Inductive proximity sensor PRW12-4DN, DC10-30 V, switching output

HS-Code: 8536500000 Other electrical switching apparatus for voltage ≤1000 V

Declaration elements: ماركة: التحكم الآلي; نموذج: PRW12-4DN; طلب: industrial position detection; الجهد االكهربى: DC10-30 V; مبدأ: inductive sensing; الإخراج: NPN switching signal.

4. Matching Cable Selection

متطلبات: M12 4-pin female straight-head cable

Common lengths: 2 م, 5 م. Wire assignment: Pin1-Brown, Pin2-Black, Pin3-Blue, Pin4-unused.

Do not use M12-5-pin cable; leave extra pin unconnected.

Operating Principle of Autonics PRW12-4DN

PRW12-4DN is a 3-wire DC inductive proximity sensor based on eddy-current effect. It detects metal targets in non-contact mode with no mechanical contacts, delivering NPN Normally-Open (sink-type) switching signal.

1. Four Core Internal Blocks
2. LC high-frequency oscillator (sensing coil): Built-in coil at sensing face generates alternating high-frequency electromagnetic field when powered.
3. الكاشف & threshold comparator: Monitors oscillation amplitude variation.
4. NPN output transistor (sink output): Performs switching action.
5. Auxiliary circuits: Red-LED indication, reverse-polarity protection, surge protection and short-circuit protection.

Powered by DC10-30 V, coil continuously emits high-frequency magnetic field; rated sensing distance 4 mm for iron targets.

2. Detection Principle: Eddy-current Effect
3. No metal approaching (الحالة الطبيعية, Normally-Open)

Oscillator maintains stable high-frequency oscillation. Comparator judges “target absent”. Internal NPN transistor cuts off.

Black output wire electrically disconnected from 0 V (blue wire).

Output voltage close to 24 V (high level).

Red LED OFF.

2. Metal target enters 4 mm sensing range

Alternating magnetic field penetrates metal workpiece. Eddy currents are induced inside metal. Eddy-current opposing magnetic field absorbs oscillator energy and attenuates oscillation amplitude.

Comparator detects amplitude drop reaching threshold and confirms “target present”.

NPN transistor turns ON, pulling black output wire down to 0 V potential.

Output voltage drops to approx. 0 V.

Red LED illuminates, signal output active.

3. Metal target moves away

Eddy currents vanish; oscillator restores oscillation; NPN transistor cuts off; LED goes OFF, returning to idle condition.

⚠️ Eddy-current only occurs for conductive metals. Iron yields best performance. Sensing distance drops significantly for stainless-steel, aluminum and copper. No response for plastic, wood or glass.

3. NPN-NO (Normally-Open) Sink-type Output Logic

PRW12-4DN output transistor sits between output wire and negative 0 V, not positive supply.

Target absent: transistor OFF. Open-circuit between black output and 0 V. حمولة (PLC input / تتابع) must be externally powered by positive supply.

Target detected: transistor ON. Output wire pulled to 0 V. Current flows from load into sensor output pin and returns to power-supply negative.

Wiring key: PLC input COM terminal must connect to +24 V to recognize low-level valid signal.

4. Non-shielded (protruding-mount) صفات

As non-shielded sensor, magnetic field leaks laterally from housing.

Must not embed into metal bore; surrounding metal consumes magnetic field, causing reduced sensing distance or false triggering.

Install protruding from metal surface. Side-by-side installation: sensor spacing ≥12 mm to avoid magnetic-field crosstalk.

5. Protection-circuit Operation

Built-in protections: reverse-polarity, surge, ماس كهربائى الإخراج.

Brief reverse power connection will not destroy sensor.

Output short-circuit triggers internal current-limiting protection.

للأحمال الحثية (relay coils), external free-wheeling diode is still recommended to suppress interference.

6. Response Performance

Max response frequency 500 Hz: الحد الأقصى 500 detections per second, suitable for high-speed counting and position confirmation. Signal loss occurs when operating frequency exceeds specification.

Plain-language Summary

When powered on, the sensor emits invisible high-frequency magnetic field from its front face. Approaching metal induces eddy-currents that drain oscillation energy. Internal circuit identifies magnetic-field change and switches NPN transistor to connect output wire to 0 V, turning on red LED. After metal leaves, magnetic-field recovers; transistor opens and signal disappears.