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شنايدر LC1G630KUEN المقاولين

Full Model Number: LC1G630KUEN Brand: Schneider Electric Series: TeSys Giga New Generation High-Current AC Contactor (Replaces Legacy LC1F630) حالة المنتج: Mass-produced, in stock, global standard imported version Application: Direct-on-line starting of high-power motors, تجاوز بداية لينة, تبديل الطاقة بسبار, السيطرة على المعدات الثقيلة مثل ضواغط الهواء, rolling mills and overhead cranes Model Code Decoding ...

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Full Model Number: LC1G630KUEN

ماركة: شنايدر إلكتريك

مسلسل: TeSys Giga New Generation High-Current موصل التيار المتردد (Replaces Legacy LC1F630)

حالة المنتج: Mass-produced, in stock, global standard imported version

طلب: Direct-on-line starting of high-power motors, تجاوز بداية لينة, تبديل الطاقة بسبار, السيطرة على المعدات الثقيلة مثل ضواغط الهواء, مصانع الدرفلة والرافعات العلوية

Model Code Decoding `LC1 G 630 KUEN`

  1. LC1: Standard 3-pole AC contactor
  2. ز: TeSys Giga high-current platform
  3. 630: Rated operational current 630A at AC-3, 440الخامس
  4. KU: Electronic wide-voltage coil code (KUE = 100~250V AC/DC universal coil)
  5. ه: Global imported version (distinguished from domestic “ج” لاحقة)
  6. ن: Standard base unit (no special extended or downgraded structure)
  7. Core Electrical Ratings

2.1 Main Contact Ratings

Utilization Categoryالجهد المقننالتصنيف الحاليMatching Motor Power
ايه سي-3 (Motor Switching)440الخامس و630أ400كيلوواط
ايه سي-1 (مقاوم / Bypass)≤1000V AC1050أResistive heating, تجاوز بداية لينة
Rated Insulation Voltage Ui1000الخامسShort-Time Withstand Current Icw5.05ال / 10ق
كسر القدرة5550A at 440Vاتصال الدائرة الرئيسيةBolted busbar connection

2.2 ملف التحكم (Key Features of KU Version)

نطاق الجهد لفائف: 100~250V AC/DC universal for AC and DC supply

Low-power electronic coil with built-in surge suppression; no additional RC snubber required

Pick-up time ≈70ms, drop-out time ≈50ms

Wide voltage range supports direct PLC driving and reduces cabinet heat generation

2.3 جهات الاتصال المساعدة (Standard Non-Removable)

Fixed built-in 1NO + 1الاتصالات المساعدة NC

Minimum load: 17الخامس / 1أماه (compatible with low-current PLC feedback signals)

  1. ميكانيكية, Dimensional & المواصفات البيئية
  2. الأبعاد الشاملة: H 324mm × W 210mm × D 266mm
  3. Unit Weight: 14.2كجم
  4. التحمل الميكانيكي: 5,000,000 العمليات; التحمل الكهربائي (ايه سي-3): 600,000 العمليات
  5. أقصى تردد التشغيل: 600 دورات في الساعة
  6. فئة الحماية: IP2X with front protective cover
  7. درجة حرارة التشغيل المحيطة: -25درجه مئوية ~ +60 درجه مئوية (no current derating at 60℃ full load)
  8. درجة حرارة التخزين: -60℃ ~ +80℃
  9. ارتفاع: No derating required up to 3000m
  10. تصاعد: Flat wall mounting, supports installation at any angle
  11. Exclusive Core Functions (Standard for TeSys Giga Series)
  12. CWD Main Contact Wear Self-Diagnosis

Front panel LED indicator identifies faults via flash counts:

1 flash: Main contact wear warning

2 flashes: Coil undervoltage

3 flashes: Coil overvoltage

Continuous fast flashing: Internal module hardware failure

  1. Modular Replaceable Main Contact Cartridge

Only the contact cartridge needs replacement after wear instead of the whole unit, greatly lowering maintenance costs.

  1. Front plug-in spring control terminals; busbar disassembly not required for wiring
  2. Direct bottom mounting of matching LR9G series thermal overload relays without transition busbars
  3. QR code on unit body; scan to download complete datasheets, wiring diagrams and certification documents
  4. متناسق / استبدال / Same Series Model Comparison

5.1 Direct Replacement for Legacy Model

Discontinued original model LC1F630M7 → Standard replacement LC1G630KUEN

5.2 Same Current Rating with Different Coil Versions

Model Suffixمواصفات الملفسيناريو التطبيق
LC1G630EHEN48~130V AC/DCLow-voltage control circuits
LC1G630KUEN100~250V AC/DCعالمي (هذا النموذج)
LC1G630LSEN200~500V ACHigh-voltage control circuits

5.3 Domestic Localized Version

LC1G630KUEC (C = China CCC certification; identical dimensions and functions, only differing in origin and certification)

5.4 4-pole Equivalent Model: LC1G6304KUEN (4 عادة فتح جهات الاتصال الرئيسية)

  1. Typical Fault Matrix
أعراض الخطأالسبب الجذريدقة
Coil fails to pull in after power-up, no indicator lightBroken control circuit, coil voltage below 100VMeasure control voltage and inspect wiring terminals
Chattering during pull-in, alarm flashes twiceCoil undervoltage, excessive voltage drop from thin control wiresUse thicker control cables and raise supply voltage
Pulls in but trips during operation, flashes onceSevere main contact ablation, excessive contact resistanceReplace main contact cartridge
Continuous fast LED flashingDamaged internal electronic control boardReplace the entire contactor
Severe overheating during closingLoose busbar bolts, oxidized contactsRetighten to specified torque and polish contact surfaces
  1. Standard Optional Accessories List
  2. LA9G630: Interphase arc barrier
  3. LA9G970: Mechanical interlock for two units (للأمام/للخلف / reversing circuits)
  4. LA9G3762: Connection busbars for reversing contactors
  5. LR9G630: Matching thermal overload relay (direct bottom mounting)
  6. Terminal insulating protective covers, extended busbar transition adapters
  7. سيناريوهات التطبيق النموذجية
  8. Direct-on-line starting control for high-power fans, مضخات المياه والضواغط
  9. Bypass contactors for 160~250kW soft starters
  10. Heavy-duty motors for overhead travelling cranes, steel rolling and mining equipment
  11. Busbar switching in low-voltage distribution cabinets, capacitor switching for reactive power compensation (AC-1 duty)
  12. Heavy-duty industrial control integrated equipment for marine, metallurgy and cement industries
  13. Procurement & معلومات الشهادة
  14. الشهادات: م, سي سي سي, cULus, مجموعة شرق أفريقيا, marine classification society certifications
  15. الامتثال البيئي: قسط الخضراء, mercury-free design complying with RoHS/REACH
  16. حالة التوريد: Original imported stock available; standard factory lead time 5 أسابيع
  17. Wiring Torque: Main circuit bolts torque 80N·m; tool-free direct insertion for spring control terminals

LC1G630KUEN (تيسيس جيجا) VS LC1F630 (TeSys F) التحديثية & Replacement Comparison Table

  1. Overall Unit Dimension Comparison (الارتفاع × العرض × العمق)
عنصر المعلمةLC1F630 (Legacy Model)LC1G630KUEN (نموذج جديد)Retrofit Impact
Unit Height H304 مم284 ممHeight reduced by 20mm, extra space available at cabinet top
Unit Width W309 مم210 ممWidth reduced by 99mm (تقريبا. 35%), significant cabinet space saving
Unit Depth D255 مم266 ممDepth increased by 11mm; clearance required at rear
Net Unit Weight18.6 كجم14.2 كجمWeight reduced by 4.4kg, lower load on mounting plate
  1. Mounting Plate Hole Dimensions (معيار 3 القطب)

2.1 Mounting Hole Spacing

مواصفةLC1F630LC1G630KUENRetrofit Key Points
Horizontal Hole Pitch G (pole-wise spacing)90 مم70 ممOld and new holes offset horizontally; original holes cannot be reused
Vertical Hole Pitch J (top-bottom spacing)220 مم242 ممVertical spacing increased
Fastener Bolt SizeM8 boltM8 boltSame bolt size but fully misaligned hole positions
Max Drill Hole Diameter8 مم9 ممNew contactor accepts larger mounting holes
Number of Mounting Holes4 diagonal fixing holes4 diagonal fixing holesSame quantity of holes with fully shifted positions
  1. Two Retrofit Solutions for Mounting Plate

1) Direct re-drilling: Mark and drill new holes on existing plate, abandon old holes

2) Add transition steel plate: Prefabricated adapter plate matching original LC1F hole pitch without cabinet plate modification (recommended for mass retrofits)

Schneider original replacement kit LA9GRT630 – dedicated transition bracket compatible with original LC1F mounting holes.

  1. Main Circuit Busbar / Terminal Interface Comparison
غرضLC1F630LC1G630KUENOn-Site Wiring Difference
Inter-Pole Center Distance90مم70ممBusbar span reduced by 20mm; original busbars require re-bending / قطع
Terminal Opening Width60مم48ممLegacy 60mm-wide busbars cannot be inserted directly into new terminals
Max Allowable Busbar Size60×5mm50×20mmNew model supports thicker double-layer busbars with higher current carrying margin
Busbar Layers Per TerminalSingle-layer busbarDouble-layer busbar (standard 52×20mm busbar)New model allows stacked upper and lower busbars
Main Circuit Tightening Torque58 ن · م80 ن · مHigher torque requirement for new bolts; extended torque wrench needed
Cable Lug CompatibilitySingle 185mm² cable lugSingle 185mm² ring lugInterchangeable lug size but different front-rear installation positions

Busbar Retrofit Recommendations

  1. Original 60mm-wide busbars matched to LC1F: Cut down to 48–50mm width
  2. Change span from 90mm to 70mm and shorten inter-pole connecting segments
  3. Prioritize original standard 52×20mm connection busbars LA9G630BUS (no bending required)
  4. Control Circuit Wiring Differences
المعلمةLC1F630LC1G630KUENRetrofit Notes
Control Terminal TypeScrew compression terminalsFront plug-in tool-free spring terminalsControl cables require no crimp lugs; التوصيل والتشغيل
Control Cable Cross-Section1~4mm簡 solid / stranded wire0.2~2.5mm簡Better compatibility for thin signal wires (PLC feedback)
Terminal LayoutSide of unitLower front face of unitNo side bending required for easier maintenance access
استهلاك طاقة الملف1500VA pick-up, 80VA holdingOnly 11W holding powerGreatly reduced cabinet temperature rise; no extra cooling fan needed
Coil Voltage CompatibilitySingle fixed AC/DC ratingKU series universal 100~250V AC/DCNo control transformer replacement required, fits most field circuits
  1. Matching Thermal Overload Relay Installation
  2. LC1F630: LR9F7375, side external mounting with transition busbars required
  3. LC1G630KUEN: LR9G630, direct bottom plug-in mounting, no transition busbars and smaller overall footprint
  4. Retrofit Tip: Remove existing external thermal relay bracket, mount thermal relay directly under contactor to shorten wiring length
  5. Retrofit Risks & Construction Precautions
  6. Mounting Plate: Old and new hole positions are completely misaligned; do not force contactor fastening. Original transition bracket LA9GRT630 is recommended.
  7. Main Busbars: Pole spacing reduced by 20mm. Forced assembly of legacy busbars causes terminal stress, overheating and ablation – busbars must be remanufactured.
  8. Rear Clearance: New model is 11mm deeper. Verify minimum 30mm safety clearance if busbars or cable trunking are installed at cabinet rear.
  9. Torque Standard: Main circuit torque must reach 80N·m; insufficient torque leads to overheating during long-term operation.
  10. دوائر التحكم: Shorten legacy screw-type control wires and insert directly into spring terminals without re-crimping lugs.
  11. Maintenance Advantage: G-series contact cartridges are replaceable separately, while damaged F-series contactors require full unit replacement for lower long-term maintenance costs.
  12. Minimal Retrofit Bill of Materials
  13. الوحدة الرئيسية: LC1G630KUEN
  14. Mounting Transition Bracket: LA9GRT630 (reuses original LC1F plate holes)
  15. Matching Thermal Overload Relay: LR9G630
  16. Busbar Accessory: LA9G630 standard connection busbars
  17. Protection Accessory: LA9G630 interphase arc barrier

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