المقاولين,قاطع الدائرة,العاكس للطاقة الشمسية,عداد كهرباء,البطاريات الشمسية
SMC AW series modular filter regulator, 3/8 حجم المنفذ بوصة, 5دقة الترشيح ميكرومتر, مجهزة بوظيفة التدفق العكسي ومقياس ضغط مدمج باللون الأبيض. يتم استخدامه للمعالجة المسبقة للهواء المضغوط في الأنظمة الهوائية, توريد الهواء المضغوط النظيف والمستقر للصمامات اللولبية, اسطوانات ومكونات هوائية أخرى.
- تعريف الجزء النموذجي
| الجزء النموذجي | معنى | وصف |
| AW | سلسلة المنتجات | Identification of SMC modular filter regulator series |
| 30 | حجم الإطار | مقاس 30, flow rate approx. 1400 L/min (ANR) |
| 3 | Port Specification | 3/8 بوصة (Rc thread) |
| E1 | وظيفة خاصة | E = With reverse flow function; 1 = النوع القياسي |
| دبليو | Pressure Gauge Type | White built-in pressure gauge (with limit indicator) |
| ب | Drainage Mode | Manual drain (B = Standard type) |
| SMC | شعار العلامة التجارية | SMC Corporation, اليابان |
- Core Specification Parameter Table
| فئة المعلمة | Technical Index | ملاحظات |
| المعلمات الأساسية | ||
| Working Fluid | Compressed Air | Excluding corrosive gas and chemically active gas |
| الأعلى. ضغط التشغيل | 1.0 MPa (10 حاجِز) | Exceeding may damage internal components |
| Pressure Setting Range | 0.02~0.8 MPa | Standard pressure regulation range |
| Filtration Precision | 5ميكرومتر | Effectively filters solid particles and oil mist |
| حجم المنفذ | آر سي 3/8 (3/8 inch taper pipe thread) | Inlet and outlet identical |
| Flow Characteristic | 1400 L/min (ANR) | At pressure drop of 0.02 MPa |
| درجة الحرارة المحيطة | -5درجه مئوية ~ +60 درجه مئوية | Under non-freezing condition |
| Fluid Temperature | -5درجه مئوية ~ +60 درجه مئوية | |
| وزن | تقريبا. 0.36 كجم | Including pressure gauge |
| الخصائص الهيكلية | ||
| Pressure Regulation Method | Knob type (with locking function) | Prevent misoperation |
| Drainage Mode | Manual drain | Rotate bottom knob clockwise for draining |
| Pressure Gauge | White built-in, 0~1.0 ميجا باسكال | With limit indicator for easy pressure setting management |
| Bowl Material | Polycarbonate (جهاز كمبيوتر) | Transparent with metal protective cover |
| Filter Element | Polyester Fiber | Replaceable, service life approx. 1000 ساعات |
| Reverse Flow Function | التكوين القياسي | Allows reverse airflow for special circuit application |
| خصائص التثبيت | ||
| نوع التركيب | Modular mounting / Independent mounting | Can be combined with other SMC air preparation components |
| Mounting Direction | التثبيت العمودي (bowl facing downward) | Ensure good drainage performance |
| Flow Direction | Left inlet, Right outlet | Standard flow direction |
- قائمة الملحقات & إرشادات التثبيت
3.1 Standard Package Contents
AW30-03E1-W-B Filter Regulator main unit
White built-in pressure gauge (مثبتة مسبقا)
Metal bowl protective cover (مثبتة مسبقا)
Filter element (مثبتة مسبقا)
قوس التثبيت (for modular assembly)
دليل المنتج (including maintenance instructions)
3.2 الملحقات الاختيارية
| رقم الجزء. | اسم | وظيفة |
| AW30-03-D | Filter Element (Spare Part) | 5دقة الترشيح ميكرومتر, periodic replacement |
| KQ2H03-00 | Push-in Fitting | Simplify tube connection |
| AME30-03 | Lubricator | Combine with filter to form FRL unit |
| AC30-03 | Air Filter | Front coarse filtration to extend main filter service life |
| AW30-X2622 | SUS316 Stainless Steel Version | Suitable for corrosive environments |
3.3 نقاط التثبيت الرئيسية
Mounting Direction: Must be installed vertically with the bowl facing downward to ensure smooth discharge of condensed water.
طريقة الاتصال: Rc3/8 threaded connection; sealing tape or sealant is recommended, tightening torque 15~20 Nm.
Modular Combination: Can be assembled with SMC series lubricators and regulators via modular clips to save installation space.
Maintenance Clearance: Reserve ≥50mm space at the bottom for manual draining and filter replacement.
Air Pre-filtration: It is recommended to install a main line filter at the upstream with filtration precision ≤40μm to protect this component.
- وظائف & سيناريوهات التطبيق
الوظائف الأساسية
- Gas-Liquid Separation: Effectively separate moisture and impurities from compressed air via centrifugal force and filter element.
- Pressure Regulation: Precisely adjust output pressure to keep pneumatic system stable.
- Pressure Indication: White built-in pressure gauge with limit indicator for intuitive pressure monitoring and safety range setting.
- Reverse Flow Protection: Built-in reverse flow valve allows reverse airflow and prevents circuit pressure impact.
- Manual Draining: Bottom knob draining design, عملية سهلة, suitable for low-humidity environments.
سيناريوهات التطبيق النموذجية
| مجال التطبيق | المعدات المطبقة | الوظيفة الأساسية |
| Automated Production Line | Assembly line, Conveyor system | Supply clean and stable air to solenoid valves and cylinders |
| Machine Tool Industry | Machining center, CNC lathe | Protect pneumatic fixtures and tool changing systems |
| Packaging Equipment | ماكينة تعبئة وتغليف, Palletizer | Stabilize speed and force of pneumatic actuators |
| تصنيع الإلكترونيات | معدات أشباه الموصلات, SMT placement machine | Prevent fine particles from contaminating precision components |
| طعام & المشروبات | Filling equipment, Packaging line | Meet food-grade pneumatic system requirements |
| تصنيع السيارات | Welding robot, Coating line | Protect pneumatic tools and precision inspection equipment |
- Cross-Brand Alternative Comparison Table
| ماركة | نموذج | المعلمات الرئيسية | التوافق | نطاق السعر |
| SMC (إبداعي) | AW30-03E1-W-B | 3/8″, 5ميكرومتر, 0.02~0.8MPa, Reverse flow / White gauge | 100% | 600–800 CNY |
| حزب | LFR-3/8-D-MINI | 3/8″, 5ميكرومتر, 0.05~0.8MPa, Manual drain | عالي | 500–700 CNY |
| شنايدر | V50A313A-03 | 3/8″, 5ميكرومتر, 0.05~0.8MPa, With pressure gauge | واسطة | 400–600 CNY |
| القطب الشمالي | GFR300-03 | 3/8″, 5ميكرومتر, 0.05~0.8MPa, Manual drain | واسطة | 200–300 CNY |
| NORGREN | B72G-3GK-AD3-RMN | 3/8″, 5ميكرومتر, 0.07~0.7MPa, With pressure gauge | عالي | 700–900 CNY |
- إرشادات الاختيار & الحلول البديلة
اختيار ذاكري
Port Matching → Flow Demand → Filtration Precision → Pressure Range → Drainage Mode → Special Function
دليل قرار الاختيار
- حجم المنفذ: Select 1/4″(02), 3/8″(03) or 1/2″(04) according to pipeline; this model is 3/8″.
- Flow Demand: مقاس 30 for medium flow (1400 L/min); choose Size 20 for low flow, مقاس 40/60 for high flow.
- Filtration Precision: Standard 5μm for most industrial scenarios; precision equipment optional 2μm (suffix with “ز”).
- Pressure Range: 0.02~0.8MPa for general use; select 1.6MPa version for high-pressure systems.
- Drainage Mode: Manual drain (ب) for low humidity; automatic drain (suffix with “DP”) for high humidity.
- وظيفة خاصة: Choose type “ه” for reverse flow; “BG” for oil mist separation; “X2622” for stainless steel version.
البدائل الموصى بها
- Budget Limited: Adopt AIRTAC GFR300-03 or domestic alternatives to meet basic functions with cost performance.
- تكامل النظام: FESTO LFR series for seamless compatibility with FESTO pneumatic components; NORGREN B72G series for high-end applications.
- ترقية الوظيفة: Upgrade to AW30-03BD-M5 (auto drain + pressure gauge port) for unattended operation.
- بيئة قاسية: Select AW30-03E1-W-B-X2622 (SUS316 material) for corrosive conditions.
- الامتثال للشحن الجوي & شهادة
شهادة CE: متوافق مع EN ISO 4414, ايزو 8573-1.
Air Freight Assessment: لا توجد بطارية ليثيوم مدمجة / مكثف فائق; classified as ordinary industrial pneumatic part, no special air freight restrictions.
متطلبات التعبئة والتغليف: Anti-static packaging; transport temperature -40℃~+85℃, avoid heavy impact.
Material Compliance: Polycarbonate bowl complies with RoHS standard, تنطبق على الغذاء, electronics and other sensitive industries.
- Troubleshooting Quick Reference
| ظاهرة الخلل | السبب المحتمل | حل |
| Unstable Output Pressure | Clogged filter element, fatigue pressure spring, air supply fluctuation | Replace filter element, check air source, recalibrate pressure |
| Pressure Not Adjustable | Regulating knob locked, diaphragm damaged, valve core stuck | Unlock knob, replace diaphragm, clean valve core |
| No Pressure Gauge Reading | Broken pressure gauge, blocked pipeline, no air supply | Replace pressure gauge, clear pipeline, check air source |
| Difficult Draining | Tilted bowl, blocked drain outlet, excessive condensed water | Adjust mounting angle, clean drain port, increase draining frequency |
| Air Leakage | Aging seals, loose thread connection, damaged diaphragm | Replace seals, fasten thread, replace diaphragm |
| Reverse Flow Failure | Damaged reverse valve, foreign matter jamming | Disassemble for cleaning or replace reverse flow assembly |
- AW30 Series Full Model & Order Number List
| رقم الطلب. | نموذج | Port Spec | Filtration Precision | وظيفة خاصة | Drainage Mode | Pressure Gauge Type |
| AW30-03E1-W-B | AW30-03E1-W-B | آر سي 3/8 | 5ميكرومتر | Reverse Flow | يدوي | White Built-in |
| AW30-03-B | AW30-03-B | آر سي 3/8 | 5ميكرومتر | No Reverse Flow | يدوي | Standard Built-in |
| AW30-03E-B | AW30-03E-B | آر سي 3/8 | 5ميكرومتر | Reverse Flow | يدوي | Standard Built-in |
| AW30-03BG-B | AW30-03BG-B | آر سي 3/8 | 5ميكرومتر | Reverse Flow + Oil Mist Separation | يدوي | Standard Built-in |
| AW30-03BD-B | AW30-03BD-B | آر سي 3/8 | 5ميكرومتر | No Reverse Flow | Automatic | Standard Built-in |
| AW30-03ED-B | AW30-03ED-B | آر سي 3/8 | 5ميكرومتر | Reverse Flow | Automatic | Standard Built-in |
| AW30-03E1-W-D | AW30-03E1-W-D | آر سي 3/8 | 5ميكرومتر | Reverse Flow | Automatic | White Built-in |
| AW30-03G-B | AW30-03G-B | آر سي 3/8 | 2ميكرومتر | No Reverse Flow | يدوي | Standard Built-in |
| AW30-03EG-B | AW30-03EG-B | آر سي 3/8 | 2ميكرومتر | Reverse Flow | يدوي | Standard Built-in |
| AW30-03-X2622 | AW30-03-X2622 | آر سي 3/8 | 5ميكرومتر | No Reverse Flow | يدوي | Standard Built-in |
- دورة الصيانة & توصيات الصيانة
- Filter Element Replacement: Replace every 1000 hours or 3 months under normal working conditions; تقصير ل 1 month in harsh environments.
- Bowl Cleaning: Inspect monthly, remove internal dirt and keep transparent visibility.
- Seal Inspection: Check O-rings, diaphragms and other seals every 6 شهور; replace in time if aging.
- Pressure Calibration: Calibrate output pressure quarterly to meet system requirements.
- Draining Operation: Perform manual draining daily after work to prevent condensed water accumulation affecting filtering performance.
