ABB 3BSE008508R1 DI810

ABB 3BSE008508R1 DI810

Digital Input Module (S800 I/O Series)

Teil des Modells	Beschreibung
3BSE	Product prefix for ABB S800 I/O system modules
8508	Product code for DI810 digital input module
R1	Hardware revision number (Revision 1)

Kernspezifikationen

Parameterkategorie	Einzelheiten
Product Name	ABB DI810 Digital Input Module
System	ABB S800 I/O Distributed Process I/O System
Input Channels	16 digital input channels, divided into two groups of 8 channels each
Eingangsspannung	24In DC (wide range: 18V–30V DC)
Eingangsstrom	6mA per channel, max. 150mA total
Isolierung	Group isolation (two groups × 8 Kanäle), isolation voltage 500V AC
Ansprechzeit	Standard mode: ≤1ms; High-speed mode: ≤0.1ms
Diagnose	Channel status indication, power supply monitoring, wire break detection
Termination Unit	To be used with TU810/TU812/TU814/TU818/TU830 etc.
Schutzklasse	IP20 (for indoor cabinet mounting)
Stromversorgung	24In DC, power consumption approx. 2W
Abmessungen	102mm × 119mm × 45mm (W × H × D)
Gewicht	Ca. 0.2kg (exact 0.24kg)
Betriebstemperatur	-20°C bis +60°C
Lagertemperatur	-40°C to +85°C
Luftfeuchtigkeit	5%–95% RH (nicht kondensierend)
Montage	Standard-DIN-Schienenmontage, compatible with S800 I/O system racks

Recommended Operating Environment
Industrial Applications: Process automation control systems, petrochemical, power and energy, metallurgy and mining, paper and printing, food and beverage industries
Network Environment: Supports communication with ABB AC 800M controllers, Freelance controllers, and other brand PLCs
Montageort: Installed in control cabinets, close to sensors and actuators to reduce wiring costs
Signaltypen: Suitable for dry contacts, wet contacts, NO/NC switch signals, and digital output signals from sensors
Cross-Brand Model Comparison & Alternativen

Marke	Modell	Product Name	Kernparameter	Differences from DI810
Siemens	6ES7 131-4BD02-0AB0	ET 200S Digital Input Module	16 Kanäle, 24In DC, group isolation	System compatibility (PROFIBUS DP), differences in diagnostic functions
Rockwell	1734-IB8	POINT I/O 8-Ch Digital Input Module	8 Kanäle, 24In DC, individual isolation	Half the number of channels; expansion module required
Schneider	BMXDDI1602	Modicon M340 Digital Input Module	16 Kanäle, 24In DC, group isolation	Communication protocol (Modbus TCP), different module dimensions
Mitsubishi	QX40	Q-Series Digital Input Module	16 Kanäle, 24In DC, no group isolation	Different isolation design, different system architecture
Omron	CJ1W-ID211	CJ-Series Digital Input Module	16 Kanäle, 24In DC, group isolation	Communication interface (DeviceNet), differences in diagnostic capabilities

Offizielle Bestellinformationen

Order Details	Beschreibung
Official Order Number	3BSE008508R1
Packing List	Single module including installation manual and product certification documents
Garantie	12 Monate (ABB original factory)
Compatible Controllers	ABB AC 800M, Freelance, S900, usw.
Ersatzmodell	3BSE008508R0001 (latest version)

Complete Model List for DI810 Series

Modell	Beschreibung
3BSE008508R1	Standardversion, 16-channel 24V DC digital input, group isolation
3BSE008508R0001	Latest hardware revision with improved diagnostics
3BSE008508R2	Enhanced version supporting high-speed response (≤0.1ms)
3BSE008508R3	Wide-temperature version, operating range -40°C to +70°C

Engineering Implementation Notes
Installationshinweise

Module to be mounted on DIN rail and used with termination units (z.B., TU810)

Maintain at least 5mm clearance between modules for heat dissipation; avoid high-temperature environments

Route input signal cables separately from power cables to reduce electromagnetic interference

Verkabelungsnormen

Each group of 8 channels shares a common terminal (COM); observe group assignments during wiring

Shielded twisted-pair cable recommended for input signals, with shield grounded at one end

Wire break detection must be enabled in system configuration for monitoring critical signals

System Configuration

Configure module parameters in ABB Control Builder software

Adjustable settings: channel response time, filter time, alarm thresholds, usw.

Supports online diagnostics and hot-swapping (system-dependent)

Wartungstipps

Regularly check module status LEDs (Leistung, channel status)

Avoid hot-swapping to prevent electronic component damage

Clean module with a dry soft cloth only; do not use chemical cleaners

ABB 3BSE008508R1 DI810 ist ein Hochleistungsgerät, Hochzuverlässiges 16-Kanal-Digitaleingangsmodul, geeignet für verschiedene industrielle Automatisierungssteuerungssysteme. Sein gruppenisoliertes Design, großer Eingangsspannungsbereich, und umfangreiche Diagnosefunktionen machen es zur idealen Wahl für die Prozesssteuerung. Für markenübergreifenden Ersatz, attention must be paid to system compatibility, Kommunikationsprotokolle, and isolation characteristics.

Complete Model List & Cross-Brand Comparison for ABB S800 I/O Digital Input Modules

Key Overview

System: ABB S800 I/O Distributed Process I/O System, compatible with AC 800M, Freelance, usw.

Classification: By voltage type (24In DC / 48In DC / 120V und), channel count (8/16/32 Kanäle), isolation (group isolation / individual isolation)

Hauptmerkmale: Hot-swappable, Kanaldiagnose, wide-temperature operation, DIN rail mountable

Complete Model List of ABB S800 I/O Digital Input Modules

1.1 24V DC Series (Mainstream General-Purpose)

Modell	Bestell-Nr.	Kanäle	Input Type	Isolierung	Ansprechzeit	Hauptmerkmale	Anwendungen
DI810	3BSE008508R1	16	Sink/Source	2 groups × 8 Kanäle (500V und)	Standard ≤1ms; High-speed ≤0.1ms	Classic general-purpose, group isolation, rich diagnostics	Process control, automotive manufacturing, automation lines
DI811	3BSE008516R1	16	Sink/Source	2 groups × 8 Kanäle (500V und)	Standard ≤1ms; High-speed ≤0.1ms	48V DC compatible, high-density, flexible sensor compatibility	High-volume signal acquisition, 48V DC systems
DI814	3BSE008519R1	16	Quelle	2 groups × 8 Kanäle (500V und)	Standard ≤1ms	Quelleneingabe, designed for PNP sensors	Sensor signal acquisition, Automatisierungsgeräte
DI818	3BSE008522R1	32	Waschbecken	2 groups × 16 Kanäle (500V und)	Standard ≤1ms	32-channel high-density, saves cabinet space	Large-scale signal monitoring, water treatment systems
DI820	3BSE008512R1	8	120V und	Individual channels (250V und)	Standard ≤10ms	AC input, individual isolation, strong anti-interference	Industrial equipment, Motorsteuerung, high-voltage signals
DI821	3BSE008513R1	8	48In DC	Individual channels (500V und)	Standard ≤1ms	High-voltage DC, individual isolation, high reliability	Rail transit, power systems
DI825	3BSE008514R1	16	24In DC	Individual channels (500V und)	Standard ≤1ms	Individual channel isolation, precise diagnostics	Safety systems, critical signal monitoring

1.2 Special Function Series (High-End / Sicherheit)

Modell	Bestell-Nr.	Hauptmerkmale	Anwendungen
DI830	3BSE012291R1	SIL3 certified, channel-level redundancy, time stamping	Safety Instrumented Systems (SIS), process safety control
DI831	3BSE012292R1	High-speed response (≤0.05ms), HART compatible	High-speed motion control, precision process control
DI840	3BSE013234R1	Intrinsically safe, für explosionsgefährdete Bereiche (Ex ia)	Petrochemie, Bergbau, flammable and explosive environments

1.3 Modellbenennungskonvention

Teil	Bedeutung	Beispiel (DI810)
AUS	Digital Input Module	DI = Digital Input
8	S800 I/O Series Identifier	8 = S800 Series
10	Product code (24In DC, 16 Kanäle, group isolation)	10 = Basic general-purpose type
R1	Hardware revision number	R1 = Initial version

Cross-Brand Model Comparison (By Application Match)

2.1 Siemens Equivalent Models

ABB Model	Kernparameter	Siemens Equivalent	System	Hauptunterschiede	Replacement Advice
DI810 (16AUS, 24In DC, group isolation)	16 Kanäle, 24In DC, group isolation, 500V AC insulation	6ES7131-4BD02-0AB0	ET200S	Communication protocol (PROFIBUS vs PROFINET), diagnostic differences	Funktionell gleichwertig; configuration software adjustment required
DI818 (32AUS, 24In DC, group isolation)	32 Kanäle, 24In DC, group isolation	6ES7131-4BF00-0AA0	ET200SP	Double channel count, different module size	Two ET200SP modules required
DI820 (8AUS, 120V und, individual isolation)	8 Kanäle, 120V und, individual isolation	6ES7131-4FF00-0AB0	ET200S	Spannungsbereich, isolation method	Siemens AC input module required for 120V AC
DI830 (SIL3 certified)	Safety-rated, channel redundancy	6ES7521-1BH10-0AA0	S7-1500F	Safety certification level, system architecture	Must meet SIL3 certification requirements

2.2 Rockwell Equivalent Models

ABB Model	Kernparameter	Rockwell Equivalent	System	Hauptunterschiede	Replacement Advice
DI810 (16AUS, 24In DC)	16 Kanäle, 24In DC, sink/source compatible	1734-IB8 ×2	POINT I/O	Half channel count; two modules needed	Extra module required, slightly higher cost
DI818 (32AUS, 24In DC)	32 Kanäle, 24In DC, high-density	1756-IB16 ×2	ControlLogix	Communication interface (ControlNet vs PROFIBUS)	Two modules, flexible expansion
DI820 (8AUS, 120V und)	8 Kanäle, 120V und	1794-IA8	Flex I/O	Voltage type, terminal style	Functionally matched; wiring adjustment required

2.3 Schneider Equivalent Models

ABB Model	Kernparameter	Schneider Equivalent	System	Hauptunterschiede	Replacement Advice
DI810 (16AUS, 24In DC)	16 Kanäle, 24In DC, group isolation	BMXDDI1602	Modicon M340	Communication protocol (Modbus TCP vs PROFIBUS)	Funktionell gleichwertig; different software platform
DI818 (32AUS, 24In DC)	32 Kanäle, 24In DC	BMXDDI3202K	Modicon M580	Matching channel count, module dimensions	Direkter Ersatz; reconfiguration required
DI820 (8AUS, 120V und)	8 Kanäle, 120V und	ABE701111	Modicon Premium	Spannungsbereich, isolation rating	Schneider AC input module required

2.4 Mitsubishi Equivalent Models

ABB Model	Kernparameter	Mitsubishi Equivalent	System	Hauptunterschiede	Replacement Advice
DI810 (16AUS, 24In DC)	16 Kanäle, 24In DC, group isolation	QX40	Q Series	Communication interface (CC-Link vs PROFIBUS), diagnostics	Functionally matched; bus module replacement required
DI818 (32AUS, 24In DC)	32 Kanäle, 24In DC	QX80	Q Series	Channel count, system architecture	Two QX80 modules required
DI820 (8AUS, 120V und)	8 Kanäle, 120V und	AY11	A Series	Voltage type, module type	Mitsubishi AC input module required

2.5 Omron Equivalent Models

ABB Model	Kernparameter	Omron Equivalent	System	Hauptunterschiede	Replacement Advice
DI810 (16AUS, 24In DC)	16 Kanäle, 24In DC, group isolation	CJ1W-ID211	CJ Series	Communication interface (DeviceNet vs PROFIBUS), terminal style	Funktionell gleichwertig; system configuration adjustment required
DI818 (32AUS, 24In DC)	32 Kanäle, 24In DC	CS1W-ID211	CS Series	Channel count, system performance	Two modules required, higher cost
DI820 (8AUS, 120V und)	8 Kanäle, 120V und	C200H-ID212	C200H	Spannungsbereich, isolation method	Omron AC input module required

Key Considerations for Replacement Selection

3.1 Core Matching Criteria

Stromspannung & Kanäle: Ensure input voltage and channel count match exactly to avoid signal damage or loss
Isolation Method: Group isolation (ABB standard) vs. individual isolation (some Siemens/Mitsubishi models) affects interference immunity and safety rating
Kommunikationsprotokoll: PROFINET / PROFIBUS vs. Modbus / CC-Link; must match controller bus
Termination Units: ABB requires TU810/TU812 etc.; cross-brand replacement needs redesigned terminal layout
Diagnose: ABB channel-level diagnostics vs. module-level diagnostics on other brands, affecting maintenance efficiency

3.2 Engineering Implementation Guidelines

Phase	Key Standards
Installation	Must mount on DIN rail; keep ≥30cm from heat-generating devices (inverters); 5mm clearance for cooling
Verdrahtung	Use shielded twisted-pair cable, shield grounded at one end; group common (COM) wiring to prevent short circuits
Configuration	Cross-brand replacement requires full project redevelopment; software incompatible (WinCC vs CX-Programmer vs Unity Pro)
Wartung	Regularly check LED status (power/channel/fault); no hot-swapping for non-hot-swap modules

3.3 Priority Recommended Replacement Solutions

Anwendung	Preferred ABB Model	Markenübergreifende Alternative	Grund
Functional Equivalence	DI810 / DI814	Siemens 6ES7131-4BD02-0AB0	Exact match in channels, Stromspannung, and isolation
Cost Optimization	DI818 (32 Kanäle)	Rockwell 1756-IB16 ×2	High density, kostengünstig
Sicherheitssysteme	DI830	Siemens 6ES7521-1BH10-0AA0	SIL3 certified, channel redundancy
Gefahrenbereiche	DI840 (intrinsically safe)	Pepperl+Fuchs KFD2-STC4-EX1 + standard DI module	Intrinsically safe isolation, explosion-proof compliance

& Spare Parts List
Full Range Coverage: ABB S800 I/O digital input modules cover 8–32 channels and 24V DC to 120V AC for all industrial scenarios
Markenübergreifende Kompatibilität: Equivalent models available from major brands; prioritize matching channels + Stromspannung + isolation, then protocol and diagnostics
Spare Parts Recommendation: Stock DI810 (general-purpose), DI818 (high-density), DI820 (AC input) to cover over 80% of applications