ifm IS-3002-BPKG Rectangular Inductive Proximity Sensor

(Order designation; core part number: IS5001)

Derivatives of the same series:

IS5035: IS-3002-BPKG/AS (M8 connector version)

IS5068: IS-3002-BPKG/0,3M/AS-610 (0.3m short cable + M8-Stecker)

Grundlegende Spezifikationen

Typ: rectangular induktiver Näherungssensor, Unterputzmontage

Nennschaltabstand: 2 mm

Ausgabe: 3-Draht DC, PNP normalerweise offen (NEIN)

Abmessungen: 27.8 × 10.2 × 16 mm, ultra-thin rectangular housing for confined installation spaces

Elektrische Daten

Versorgungsspannung: DC 10～30 V

Leerlaufstrom: ＜15 mA

Max. Laststrom: 200 mA

Schaltfrequenz: 800 Hz

Spannungsabfall: ≤2,5 V

Schutzfunktionen: reverse polarity, Kurzschluss- und Überlastschutz

Hysterese: 1～15 % of Sr (Nennschaltabstand)

Correction factor: steel=1; stainless steel=0.7; brass=0.4; aluminium=0.3; copper=0.2

Umweltfreundlich & Mechanische Daten

Schutzart: IP67

Betriebstemperatur: -25 ℃ ～ +80 ℃

Gehäusematerial: PBT

Max. Anzugsdrehmoment: ＜0.5 N·m (use flat washers)

Statusanzeige: yellow LED

Verbindung (standard IS5001): 2 m fixed PVC cable, 3×0.14 mm²

BN (Braun): L+ positive supply

DAS (Blau): 0V ground

BK (Schwarz): PNP-Signalausgang

Key Application Keywords

Jig positioning, cylinder end-position detection, conveyor line counting, machine tool limit monitoring, metal detection in narrow spaces, material handling position feedback, signal acquisition for automated machinery

Auswahl & Ersatzhinweise

Suffixdefinition: no suffix = 2m fixed cable; `/AS` = M8 3-pin straight connector; `/0,3M` = short lead
Domestic equivalent replacement: rectangular inductive proximity sensor with identical size, 2mm flush-shielded, PNP-NO-Ausgang
Installationshinweis: Unterputzmontage; sensing face can be embedded into metal brackets without reduction of rated sensing distance.

Leitfaden zur Fehlerbehebung

Keine Ausgabe: first check 24V power supply and polarity; verify no reverse wiring

Instabiles Signal: check voltage drop, gap between sensor and metal target, nearby strong magnetic interference and mounting clearance

LED does not light up: missing power supply or internal short circuit

NPN Version with Identical Mechanical Outline (IS Series, 27.8×10.2×16, flush 2mm, 3-Draht DC)

Bemerkung: IS series is originally PNP dominant; NPN models carry suffix BOKG

IS5002: IS-3002-BOKG, NPN normally open, 2m PVC-Kabel; fully interchangeable with IS5001 with identical mounting holes

IS5036: IS-3002-BOKG/AS, NPN-NR, M8 3-pin straight connector (counterpart of IS5035)

IS5069: IS-3002-BOKG/0,3M/AS-610, 0.3m short cable + M8-Stecker (counterpart of IS5068)

Verdrahtung: BN=L+, BU=0V, BK=NPN output; supply 10~30V DC. All other parameters (Schaltfrequenz, Temperaturbereich, IP67, Schutz) match IS5001 completely.

III. Domestic Replacement List (Empfohlen, pin-to-pin compatible, 2mm flush-shielded)

Selection criteria: 27.8×10.2×16 outline, flush shielded, 2mm Schaltabstand, DC10–30V, IP67, switching frequency ≥800Hz

Sodron SN08Y-02BPA (PNP-NR) / SN08Y-02BNA (NPN-NR)

On-site Installation Guidelines

Anzugsdrehmoment

PBT plastic housing; tightening torque must be below 0.5 N·m to prevent cracking; use thin flat washers to disperse clamping force.

Kabelführung & Verdrahtung

Standard 2m PVC cable (3×0.14 mm²);

Brown = +24V, Blue = 0V, Black = PNP signal;

Avoid routing alongside power cables and servo motor wires to prevent EMI interference. Use shielded cable or signal filters for long-distance wiring.

Eingebauter Kurzschluss & Verpolungsschutz; avoid hot-plugging under power.

Umweltverträglichkeit

IP67-zertifiziert; resistant to cutting fluid, cooling water and dust. Not suitable for continuous immersion or strong corrosive solvents (Aceton, starke Säure/Laugen).

Umgebungstemperaturbereich: -25～+80 ℃; add heat insulation if installed near heating blocks or injection mould slides.

Gap adjustment

Recommended working gap: 0.5～1.2 mm (leave safety margin). Do not operate continuously at the maximum 2mm gap; vibration will cause signal dropout.

Yellow LED lights up when metal is detected; use the LED for quick commissioning.

Switching frequency limit

Nennfrequenz: 800 Hz (max 800 Impulse pro Sekunde). For field application, limit the frequency to ≤400 Hz. Not recommended for high-speed pulse counting or high-frequency vibration detection.

Important Limitation

This is a standard position sensor, NOT a safety-rated device. Do not connect it to safety circuits, safety gates or emergency stop protection loops.

Only detects ferrous/non-ferrous metals; no response to plastic, film or wood.

Vergleichstabelle: IS5001 Ultra-Thin Rectangular vs Standard Cylindrical Proximity Sensors

Artikel	IS5001 IS-3002-BPKG Ultra-Thin Rectangular	Standard M8/M12 Cylindrical Inductive Sensor (z.B. ifm IE5001)
Abmessungen	27.8×10.2×16 mm, ultra-flat	Cylindrical M8/M12/M18; requires radial installation space
Montage	Flush shielded; fits narrow slots, cylinder side faces and gripper gaps	Spülen / Nicht bündige Optionen; threaded body requires radial clearance
Schaltabstand	Behoben 2 mm	M8:1.5~2 mm; M12:4 mm; M18:8 mm; multiple range options
Schaltfrequenz	800 Hz	M8 typically 2000 Hz; M12 approx 1000 Hz; wider high-frequency options
Fixing method	Side-mounted with screws	Threaded screw-in + lock nut; schnellere Installation
Vorteile	Ultra-thin body, ideal for space-critical locations; flush mounting prevents collision damage	Wide model range, flexible sensing distances, universal spare parts, fast commissioning, broad price options
Nachteile	Long body despite thin thickness; short 2mm sensing range; higher price than M8 types	Radial protrusion; prone to collision on slim cylinders and compact grippers
Typische Anwendungen	Slim cylinders, finger grippers, narrow-slot jigs, small tool magazine positions	General limit detection, Zählen von Förderbändern, machinery with ample mounting space
Schutz	IP67	Mostly IP67
Ausgabe	PNP-NR (NPN version IS5002 available with same outline)	PNP/NPN, NO/NC; full output options
Side Metal Immunity	Flush-shielded (can be embedded in metal brackets); keep ≥5mm clearance from side metal	Flush types can be embedded; non-flush types require large metal clearance