Technische Spezifikationen & Anwendungsleitfaden
- Produktübersicht
Schneider LUCA32BL is a standard control unit from the TeSys Ultra series (formerly TeSys U series), a component of three-phase motor starters. It must be used with LUB series power bases (such as LUB32 / LUB38) to form a complete motor starting and protection system. It features thermal-magnetic protection and is suitable for industrial applications requiring basic motor protection including overload, Kurzschluss, Phasenverlust, Phasenungleichgewicht, and earth fault protection.
- Technische Kernparameter
| Artikel | Spezifikation | Beschreibung |
| Produkttyp | Standard Control Unit | For TeSys Ultra series motor starters |
| Control Voltage | 24 VDC | Coil supply voltage, requires separate external power supply |
| Aktueller Einstellbereich | 8 A ~ 32 A | Adjustable overload protection range |
| Main Circuit Voltage | Bis zu 690 VAC | For three‑phase power systems |
| Schutzklasse | Klasse 10 | Trip time approx. 20 s at 1.5 × rated current |
| Geeignete Motorleistung | 15 kW (400 V) / 18.5 kW (690 V) | For three‑phase self‑cooled motors |
| Betriebsfrequenz | 40–60 Hz | Compliant with global power grid standards |
| Betriebstemperatur | -25 °C ~ +70 °C | Wide temperature range for industrial environments |
| Approvals | UL 508, CSA C22‑2, IEC/EN, CCC | Meets international and Chinese standards |
- Merkmale
- Comprehensive Protection: Überlast, Kurzschluss, Phasenverlust, Phasenungleichgewicht, and earth fault protection
- Manueller Reset: Enables quick restart after fault clearance
- Modbus Communication: Supports configuration and data transfer for remote monitoring and diagnostics
- Flexible Mounting: Compatible with various TeSys Ultra power bases
- Hohe Kompatibilität: Suitable for utilization categories AC-41 / AC-43 / AC-44
- Kompaktes Design: Saves cabinet space and increases mounting density
- Anwendungen
– General machinery including fans, Pumps, und Kompressoren
– Industrial line equipment such as conveyors and mixers
– Small factory automation systems
– Applications requiring basic motor protection with 24 VDC control signals
– Replacement for traditional thermal relay + contactor combinations, offering more reliable protection and easier installation
- Operating Instructions
- Installation Requirement: Must be used with a matching LUB series power base with correct electrical connections
- Wiring Rules: Stabil 24 VDC supply for control circuit; three-phase power for main circuit
- Setting Recommendation: Adjust overload setting according to motor rated current within 8 A–32 A
- Maintenance Note: Regularly check control unit status to ensure proper protection operation
- Kommunikationseinrichtung: Configure Modbus parameters per manual if communication is required
- Compatibility Information
Compatible Power Bases: TeSys Ultra series including LUB32 (32 A), LUB38 (38 A)
Ersatz: Can replace some traditional thermal relay + contactor assemblies with an integrated solution
Upgrade-Pfad: For advanced functions such as built-in soft starting and energy monitoring, consider TeSys T or TeSys Giga series
The Schneider LUCA32BL is a cost-effective standard motor control unit. With its compact design, comprehensive protection, und breite Kompatibilität, it is an ideal choice for starting and protecting three-phase motors in industrial automation, especially for cost-sensitive applications requiring basic protection.
TeSys Ultra (formerly TeSys U) Standard Control Unit Range & Power Bases
- Complete List of Standard Control Units (LUCA Series)
TeSys Ultra standard control units use thermal-magnetic protection and provide overload, Kurzschluss, Phasenverlust, Phasenungleichgewicht, and earth fault protection. They are only compatible with standard power bases (LUB series) and not with advanced bases (LUBxxx0 series). All models are Class 10, 3-Pole (3P) three-phase devices.
| Aktueller Einstellbereich | 24 VDC | 48–72 V AC/DC | 110–240 V AC/DC | 24 VAC | Motor Power (400 V) |
| 0.35–1.4 A | LUCA1XBL | LUCA1XES | – | LUCA1XB | 0.75 kW |
| 1.25–5 A | LUCA05BL | LUCA05ES | LUCA05FU | LUCA05B | 2.2 kW |
| 3–12 A | LUCA12BL | LUCA12ES | LUCA12FU | LUCA12B | 5.5 kW |
| 4.5–18 A | LUCA18BL | LUCA18ES | LUCA18FU | LUCA18B | 7.5 kW |
| 8–32 A | LUCA32BL | LUCA32ES | LUCA32FU | LUCA32B | 15 kW |
Modellbenennungskonvention
LUC: Prefix for TeSys Ultra control units
A: Standard control unit (Advanced versions: C/D/M)
XX: Current range code (1X = 0.35–1.4 A, 05 = 1.25–5 A, 12 = 3–12 A, 18 = 4.5–18 A, 32 = 8–32 A)
Suffix: BL = 24 VDC, ES = 48–72 V AC/DC, FU = 110–240 V AC/DC, B = 24 VAC
- Complete List of Power Bases (LUB Series)
TeSys Ultra power bases are divided into standard bases (no suffix) and advanced bases (suffix 0), both 3P three-phase, for different control unit types.
2.1 Standard Power Bases (For LUCA Series Standard Control Units)
| Modell | Nennstrom | Nennspannung | Hilfskontakte | Compatible Control Units | Max Motor Power (400 V) |
| LUB12 | 12 A | 690 V | Optional | LUCA1X / LUCA05 / LUCA12 | 5.5 kW |
| LUB32 | 32 A | 690 V | Optional | Full LUCA series | 15 kW |
| LUB38 | 38 A | 690 V | Optional | Full LUCA series | 18.5 kW |
2.2 Advanced Power Bases (For LUCC / LUCD / LUCM Advanced Control Units)
| Modell | Nennstrom | Nennspannung | Hilfskontakte | Compatible Control Units | Max Motor Power (400 V) |
| LUB120 | 12 A | 690 V | 1NEIN + 1NC | LUCC/LUCD/LUCM (1.25–12 A) | 5.5 kW |
| LUB320 | 32 A | 690 V | 1NEIN + 1NC | LUCC/LUCD/LUCM (full range) | 15 kW |
| LUB380 | 38 A | 690 V | 1NEIN + 1NC | LUCC/LUCD/LUCM (full range) | 18.5 kW |
2.3 Reversing Power Bases (For Reversing Control Units)
| Modell | Nennstrom | Nennspannung | Compatible Reversing Control Units | Max Motor Power (400 V) |
| LU2B12 | 12 A | 690 V | LU2A1X / LU2A05 / LU2A12 | 5.5 kW |
| LU2B32 | 32 A | 690 V | Full LU2A series | 15 kW |
| LU2B38 | 38 A | 690 V | Full LU2A series | 18.5 kW |
- Key Matching Rules
- Standard Control Unit (LUCA) + Standard Base (LUBxx): Basic motor protection with thermal-magnetic protection and standard control
- Advanced Control Unit (LUCC/LUCD/LUCM) + Advanced Base (LUBxx0): Premium protection with diagnostics, Kommunikation, and extended functions
- Control unit current range ≤ base rated current: z.B., LUCA32BL (8–32 A) may only be used with LUB32 (32 A) or LUB38 (38 A), not LUB12 (12 A)
- Control voltage is independent of main voltage: Control unit powered via terminals A1/A2 on the base, typischerweise 24 VDC/AC, 48–72 V AC/DC, or 110–240 V AC/DC
- Anwendungshinweise
- Montage: Control unit plugs directly into power base and locks with a clip; no additional tools required
- Schutz: Basic protection including Class 10 Überlast, Kurzschluss (13 × Ir max), Phasenungleichgewicht, Phasenverlust, and earth fault (equipment protection)
- Kommunikation: Supports Modbus (with optional communication module) for remote monitoring and diagnostics
- Umfeld: Betriebstemperatur -25 °C ~ +70 °C, Geeignet für die meisten industriellen Umgebungen
The combination of TeSys Ultra standard control units (LUCA series) and power bases (LUB series) provides a flexible and reliable solution for motor starting and protection, covering three-phase motors from 0.75 kW to 18.5 kW. Selection should be based on motor rated current, control voltage, and protection requirements to ensure safe and stable operation.
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