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GP2500-TC41-24V (Part No.: PFXGP2500TD) is a 10.4-inch TFT color HMI of Pro-face GP2000 Series. It was discontinued on December 28, 2012, and after-sales maintenance was terminated on March 29, 2019. The officially recommended replacement is the GP4501T Series (PFXGP4501TAD / PFXGP4501TMD). Featuring 640×480 resolution, 256-color display, Ethernet + dual serial ports and IP65f protection, it is ideal for industrial automation control and monitoring systems.
- Definizione del codice modello
| Segmento di codice | Descrizione |
| GP | Product line code for Pro-face general-purpose HMI |
| 2500 | Series code for 10.4-inch display models |
| TC | Display type & configurazione: T = TFT color LCD, C = Built-in Ethernet port |
| 41 | Alimentazione elettrica & funzione: 4 = DC24V power supply, 1 = Standard configuration |
| 24V | Tensione di ingresso nominale: DC24V |
| Parte n. | PFXGP2500TD (Official unique part number) |
| Modello sostitutivo | GP4501T Series (PFXGP4501TAD / PFXGP4501TMD) |
| Interruzione & Maintenance End Date | Interrotto: 2012/12/28; Maintenance terminated: 2019/03/29 |
- Specifiche tecniche principali
| Categoria | Specifiche |
| Display Features | |
| Dimensioni dello schermo | 10.4 pollici (diagonale) |
| Tipo di visualizzazione | TFT Color LCD |
| Risoluzione | 640×480 pixel (VGA) |
| Display Colors | 256 colori (non-flickering) / 64 colori (3-level flicker, software controlled) |
| Retroilluminazione | CCFL (Vita utile: Sopra 50,000 hours continuous operation) |
| Brightness Adjustment | 4 levels (controlled via touch panel) |
| Active Display Area | 211.2(W) × 158.4(H) mm |
| Memoria & Magazzinaggio | |
| Application Memory | 4MB FLASH EPROM |
| Data Backup Memory | 256KB SRAM (Battery-backed) |
| Lithium Battery Service Life | 10 anni (Ambient temp. ＜40℃), 4.1 anni (＜50℃), 1.5 anni (＜60℃) |
| Data Retention Time | ca. 60 giorni (fully charged), ca. 6 giorni (half charged) |
| Touch Panel | |
| Tipo | Analog resistive touch |
| Touch Resolution | 32×24 touch points; supporta 1 or 2-point touch |
| Interface Specifications | |
| Main Serial Port | RS-232C/RS-422, 2400~115.2kbps; Massimo. 187.5Kbps (for S7 MPI) |
| Expansion Serial Port | RS-232C, 2400~38400bps |
| Network Port | IEEE802.3, 10BASE-T Ethernet |
| CF Card Slot | 1 fessura (Supports 16MB / 32MB CF card) |
| Audio Output | Mono, 70mW (8OH); Line Out: 2.7Vp-p (10kΩ) |
| AUX I/O | 1 × Remote reset input, 3 × Output (Correre / System Alarm / External Buzzer) |
| Printer Port | Compatible with NEC PC-PR201/PL, EPSON ESC/P and other printers |
| Caratteristiche Elettriche | |
| Tensione di ingresso nominale | DC24V (Allineare: 19.2~28.8V) |
| Consumo energetico | ≤50W |
| Allowable Voltage Drop | ≤10ms |
| Dielectric Withstand Voltage | AC 1000V, 20mA, 1 minuto (Between power terminal and FG terminal) |
| Resistenza di isolamento | ≥20MΩ (DC500V, between power terminal and FG terminal) |
| Meccanico & Caratteristiche ambientali | |
| Tipo di montaggio | Panel flush mounting |
| Grado di protezione | IP65f (per JEM1030), NO 250 TYPE 4X/12 |
| Dimensioni complessive | 317(W) × 243(H) × 58(D) mm |
| Peso | ≤1.2kg |
| Temperatura operativa | 0~50℃ |
| Temperatura di conservazione | -20~60℃ |
| Operating Humidity | 10~90%RH (Senza condensa, Wet-bulb temperature ≤39℃) |
| Resistenza alle vibrazioni | Compliant with IEC61131-2 |
| Noise Immunity | 1000Vp-p pulse (1μs pulse width, 1ns rise time) |
| Protezione ESD | 6kV (Conforme alla norma CEI 61000-4-2 Livello 3) |
- Cross-Brand & Old/New Model Replacement List
3.1 Original Manufacturer Replacements
| Vecchio modello | Stato | Modello sostitutivo | Parte n. | Principali differenze |
| GP2500-TC41-24V | Interrotto & Maintenance Terminated | GP4501T-ADW | PFXGP4501TADW | Identical panel cutout; No 2-point touch support; Alimentazione CC |
| GP2500-TC41-24V | Interrotto & Maintenance Terminated | GP4501T-MD | PFXGP4501TMD | Different panel cutout (Accessory CA4-ATM10-01 required); Supports 2-point touch; Alimentazione CC |
| GP2500-TC41-24V | Interrotto & Maintenance Terminated | SP5600TPD+SP5B10 | PFXSP5600TPD + PFXSP5B10 | Identical panel cutout; SP5000 series with upgraded performance |
| GP2500-TC41-24V | Interrotto & Maintenance Terminated | GP3500-TC41-24V | PFXGP3500TD | Aggiornamento in serie; Larger memory and improved performance |
3.2 Cross-Brand Compatible Replacements
| Marca | Modello | Dimensioni dello schermo | Risoluzione | Caratteristiche |
| Weinview | MT8101iE | 10.1 pollici | 1024×600 | Ampio schermo; Ethernet + USB; Supports multiple PLC protocols |
| Mitsubishi | GT2105-QTBD | 10.4 pollici | 640×480 | Seamless connection with FX series PLC; Built-in Ethernet |
| Siemens | KTP1000 Base | 10.4 pollici | 640×480 | Integrated PROFINET; Compatible with WinCC flexible |
| Omron | NB10W-TW01B | 10.1 pollici | 1024×600 | Ampio schermo; Built-in Ethernet; Supports multiple communication protocols |
- Full Product Line List
4.1 GP2500 Series (10.4-pollice)
| Modello | Parte n. | Tipo di visualizzazione | Alimentazione elettrica | Ethernet | Caratteristiche |
| GP2500-TC41-24V | PFXGP2500TD | TFT Color | DC24V | SÌ | Modello standard, interrotto |
| GP2500-TC11 | PFXGP2500TC | TFT Color | CA 100-240 V | SÌ | AC power model, interrotto |
| GP2500-SC41-24V | PFXGP2500SD | STN Color | DC24V | SÌ | Modello economico, 64 colori, interrotto |
| GP2500-LG41-24V | PFXGP2500LD | STN Monochrome | DC24V | SÌ | Monochrome display, basso consumo energetico, interrotto |
| GP2501-TC11 | PFXGP2501TC | TFT Color | CA 100-240 V | NO | Without Ethernet, interrotto |
4.2 Other Sizes of GP2000 Series
| Serie | Dimensioni dello schermo | Modello tipico | Tipo di visualizzazione | Risoluzione |
| GP2600 | 12.1 pollici | GP2600-TC41-24V | TFT Color | 800×600 |
| GP2400 | 5.7 pollici | GP2400-TC41-24V | TFT Color | 320×240 |
| GP2300 | 3.4 pollici | GP2300-TC41-24V | TFT Color | 200×80 |
| GP2401H | 5.7 pollici | GP2401H-TC41-24V | TFT Color | 320×240 |
4.3 Replacement Series (GP4000 / GP3000)
| Serie | Dimensioni dello schermo | Modello sostitutivo | Parte n. | Major Improvements |
| GP4501T | 10.4 pollici | GP4501T-ADW | PFXGP4501TADW | Same cutout size; 8MB di memoria; Faster processor |
| GP3500 | 10.4 pollici | GP3500-TC41-24V | PFXGP3500TD | 8MB di memoria; Supports GP-Pro EX software |
| GP4000M | 10.4 pollici | GP4501TM-ADW | PFXGP4501TMADW | Multi-touch supported; Greatly enhanced performance |
- Ambienti applicativi & Casi di settore
Applicabile & Scenari non consigliati
| Scenari applicabili | Scenari non consigliati |
| —- | —- | —- |
| Industrial automation control systems (PLC, DCS operator stations) | Applications requiring high-definition display (>1024×768) for complex graphics |
| Process control equipment (Petrolchimico, Trattamento dell'acqua, Cibo & confezione) | Outdoor installation without extra protection (Only IP65f rating) |
| Medio & small machinery (Macchine per stampaggio ad iniezione, Macchine utensili, Macchine da stampa) | Applications requiring multi-touch function (Soltanto 1-2 point touch supported) |
| Energy monitoring systems (Energia, Photovoltaic, Energia eolica) | Applications adopting latest communication protocols (per esempio. PROFINET RT) |
| Marino & offshore engineering (With marine certifications) | Extreme high temperature (>50℃) or low temperature (<0℃) ambienti |
Casi applicativi tipici
- Linea di produzione di componenti automobilistici
Applicazione: Used as PLC operator terminal to monitor robot welding, assembly and inspection processes.
Valore: Upload production data in real time via Ethernet for remote monitoring and fault diagnosis, miglioramento dell’efficienza produttiva.
- Batch Control System for Pharmaceutical Industry
Applicazione: Impostazione dei parametri, status monitoring and data recording for GMP-compliant production.
Valore: Supports recipe management and electronic signature, complies with FDA 21 CFR Part 11 to ensure production traceability.
- SCADA System for Water Treatment Plant
Applicazione: Monitors water pumps, valves and sensors; Real-time display and control of water level, flow rate and pressure.
Valore: Connects different PLCs via dual serial ports to centrally manage multiple treatment units and reduce system complexity.
- Risoluzione dei problemi & Maintenance Manual
Difetti comuni, Cause & Soluzioni
| Fenomeno di guasto | Possibili cause | Soluzioni |
| No display on screen | 1. Power disconnected or abnormal voltage | 1. Verify DC24V input within 19.2~28.8V |
| 2. Damaged CCFL backlight | 2. Test backlight power supply and check CCFL status | |
| 3. Mainboard failure | 3. Check mainboard indicators; replace mainboard if necessary | |
| Touch panel no response | 1. Failed touch calibration | 1. Re-calibrate touch panel via service port |
| 2. Damaged touch panel | 2. Inspect touch panel appearance and replace if damaged | |
| 3. Loose connecting cable | 3. Spegnimento, unplug and reinsert connecting cables | |
| Errore di comunicazione | 1. Incorrect communication parameters | 1. Verify baud rate, bit di dati, parity bits and other settings |
| 2. Damaged communication cable | 2. Test cable continuity with multimeter | |
| 3. Faulty interface chip | 3. Replace communication interface module or mainboard | |
| Perdita di dati | 1. Depleted lithium battery | 1. Replace lithium battery (3V CR2032) |
| 2. Faulty backup memory | 2. Inspect memory chip and replace if needed | |
| 3. Abnormal power fluctuation | 3. Install UPS to avoid power fluctuation | |
| Screen flickering | 1. Aging backlight | 1. Replace CCFL backlight assembly |
| 2. Poor power filtering | 2. Check filter capacitors of power module | |
| 3. External electromagnetic interference | 3. Add shielding and keep away from interference sources |
On-site Quick Diagnosis Procedure
- Power Check
Measure input voltage to ensure it stays within 19.2~28.8VDC.
Check power indicator (normally steady green).
Confirm stable DC24V output from power module.
- Display & Touch Test
Check backlight; troubleshoot CCFL if no backlight.
Run touch calibration program to verify touch accuracy.
Check for incomplete display, screen distortion or black screen.
- Communication Test
Test main and expansion serial ports with serial debugging tool.
Perform ping test to check Ethernet connection.
Insert a functional CF card to verify read & write capability.
- System Function Verification
Check run indicator (normally flashing green).
Test AUX outputs: Run signal, alarm signal and buzzer.
Trigger remote reset via AUX input for function verification.
- Linee guida per la selezione & Regole di riferimento rapido
- Three Key Selection Factors: Screen size (10.4-pollice), Tipo di alimentazione (DC24V), Communication requirements (Ethernet + dual serial ports)
- Replacement Rule: Replace GP2500-TC41-24V with GP4501T-ADW (same cutout) or GP4501T-MD (2-point touch supported); Pay attention to panel cutout differences.
- Suggerimenti per la manutenzione
Replace lithium battery every 5 anni; shorten cycle if ambient temperature exceeds 40℃.
Replace CCFL backlight after 50,000 service hours.
Clean screen regularly with dedicated detergent and soft cloth.
- Aggiornamento & Migration Guide
Project Conversion: Use GP-Pro EX to convert GP-PRO/PBIII projects.
Hardware Replacement: Confirm panel cutout; use accessory CA4-ATM10-01 if needed.
Configurazione della comunicazione: Reset communication parameters on new unit for PLC compatibility.
