Technical Specifications and Application Guide for ABB MCCB 1SDA050999R1
- Model Explanation
| Model Part | Description |
| 1SDA050999R1 | Unique global product code for ABB SACE Tmax T series ノーヒューズサーキットブレーカー |
| T2S | Product series: Tmax T2 series; S stands for standard breaking capacity (50の) |
| 160 | Frame rated current: 160あ |
| TMD | トリップユニットの種類: Thermal-magnetic trip unit, D-curve (motor protection type) |
| 50-500 | Trip unit rated current range: 50あ (rated), 500あ (instantaneous trip value) |
| 3p | Number of poles: 3 極 |
| F F | Mounting: Fixed; 繋がり: Front connection |
- Key Parameters
電気的パラメータ
| Item | 価値 |
| Rated operational voltage (Un) | 400Vと (50/60Hz), 690V AC optional |
| Rated insulation voltage (Ui) | 690Vと |
| Rated impulse withstand voltage (Uimp) | 8kV |
| 定格電流 (で) | 50あ (adjustable range 50–500A) |
| Frame rated current (Icu) | 160あ |
| 遮断容量 | 50の (415Vと), 36の (690Vと) |
| Short-time withstand current (Icw) | 16の (1s) |
| Trip curve | タイプD, IECに準拠 60947-2 |
| Thermal trip range | 50–500A (adjustable) |
| Magnetic trip range | 5–10In (adjustable) |
| Rated frequency | 50/60Hz compatible |
Mechanical Parameters
| Item | 価値 |
| Operation mode | Manual (標準), motor operation optional |
| Mechanical endurance | 10,000 operations (at rated) |
| Electrical endurance | 1,000 operations (rated short-circuit breaking) |
| Degree of protection | IP30 (IECに準拠 60529) |
| Terminals | Front connection, suitable for cable cross-section: 16–70mm² |
| Mounting | Fixed, standard 35mm DIN rail mounting |
- Mounting Dimensions
| Item | 価値 (mm) |
| Width | 90 |
| Height | 150 |
| Depth | 105 |
| Mounting hole pitch | Standard 35mm DIN rail |
| Terminal spacing | Compliant with IEC standards, suitable for standard cable connections |
- Application Notes
4.1 Selection Guidelines
Suitable for motor protection and general industrial power distribution systems, especially where D-curve tripping is required
Derate when ambient temperature exceeds 40°C: 1% per °C rise; max operating temperature 60°C
Derate at altitudes above 2000m: 1% per 100m rise; max altitude 4000m
Select appropriate trip setting current according to actual load, ensuring I_load ≤ In ≤ I_cable
4.2 インストール要件
Ensure breaker is OFF and voltage-free with multimeter before installation
Mount on 35mm standard DIN rail, ensure firm fixing to avoid vibration effects
Tighten terminals with suitable torque (recommended 6N·m) to prevent overheating from poor contact
Keep sufficient heat dissipation space: at least 50mm clearance around the breaker
Avoid installation in damp, dusty, corrosive gas or heavy vibration environments
4.3 運用・保守
Inspect mechanical operating mechanism regularly (annually recommended) to ensure smooth ON/OFF
Test tripping function regularly (semi-annually recommended) to ensure reliable protection
Clean surface with dry soft cloth; avoid chemical cleaners
Record operation count; replace before reaching mechanical endurance
After short-circuit interruption, check breaker condition and replace if necessary
- トラブルシューティング
| Fault Symptom | 考えられる原因 | ソリューション |
| Fails to close | 1. Undervoltage trip not powered | 1. Check control power supply |
| 2. 機械的な妨害 | 2. Operate manually several times to clear jam | |
| 3. Trip unit fault | 3. Replace trip unit module | |
| Frequent tripping | 1. Overload | 1. Check load current |
| 2. Short circuit | 2. Troubleshoot short circuit | |
| 3. Improper trip setting | 3. Reset trip settings | |
| 4. Loose connection causing heating | 4. Check and tighten terminals | |
| Contact ablation | 1. Long-term overload | 1. Replace with higher-rated breaker |
| 2. Insufficient breaking capacity | 2. Upgrade to higher breaking capacity model | |
| 3. Excessive operating frequency | 3. Reduce operation frequency or replace suitable model | |
| Trip unit does not operate | 1. Trip unit damaged | 1. Replace trip unit |
| 2. Incorrect wiring | 2. Check wiring correctness | |
| 3. Excessively low ambient temperature | 3. Improve ambient temperature or select low-temperature model | |
| Motor operation mechanism fails | 1. Control voltage below 85% Un | 1. Check control power supply |
| 2. Limit switch not reset | 2. Manually reset limit switch | |
| 3. Motor fault | 3. Replace operating mechanism motor |
- Brand Replacement Solutions
6.1 ABB Alternative Models
Upgrade model: XT2S 160 TMA 50–500 3p F F (1SDA067555R1), Tmax XT series, higher performance, compatible mounting dimensions
Economic alternative: Formula A1B 125 TMF 50–500 3p F F (1SDA066702R1), lower cost, same basic protection functions
6.2 Competitive Brand Equivalents
| ブランド | Replacement Model | Main Differences |
| シュナイダー | CVS160F TMD50 3P 50kA | Same breaking capacity, slight dimension difference, consistent trip curve |
| シーメンス | 3VL160 50A 3P TMD | Same frame current, 50kA breaking capacity, different operating mechanism design |
| チント | NM1-160S/3300 50A | Domestic alternative, 費用対効果の高い, basic functions consistent |
| 美味しい | CDM1-160S/3300 50A | Domestic alternative, high cost-performance, compliant with IEC standards |
Detailed Mounting Dimensions for ABB MCCB 1SDA050999R1
- Basic Model and Mounting Type Confirmation
Full Model: ABB SACE Tmax T2S 160 TMD50–500 3p F F (1SDA050999R1)
Mounting type: Fixed (F), front connection (F)
Poles: 3 極 (3p)
シリーズ: Tmax T series (not XT upgraded series)
- Core Mounting Dimensions (Unit: mm)
| Item | 価値 | 備考 |
| Width (W) | 90 | Standard 3-pole width, DIN rail compatible |
| Height (H) | 130 | Including operating handle, fixed standard height |
| Depth (D) | 70 | Standard depth for fixed front connection, excluding terminal extension |
| Mounting | Standard 35mm DIN rail | Compliant with IEC 60715, snap-in mounting |
| Mounting hole pitch | For 35mm DIN rail | Rail thickness 1.0–1.5mm compatible |
| Terminal spacing | Phase spacing 25mm, N-line spacing 25mm | Standard wiring, suitable for 16–70mm² cable |
| Terminal height | 45mm | From rail plane to top of terminals |
| Handle height | 130mm | From rail plane to top of handle |
| Net weight | 1.12kg | Without packaging |
- Detailed Dimension Diagram Description
3.1 Front View Dimensions
Total width: 90mm (3-pole)
Total height: 130mm (including handle)
Handle travel: 約. 25mm (ON–OFF difference)
Trip indicator window: 30mm from top, centered
3.2 Side View Dimensions
Total depth: 70mm (fixed front connection)
DIN rail slot: 15mm from bottom, 35mm wide
Terminal connection depth: 約. 15mm from front surface
Terminal tightening torque: 6N·m (for M6 bolts)
3.3 Installation Clearance Requirements
| Location | Min. Distance | Description |
| Left and right | 50mm | For wiring and heat dissipation |
| Top and bottom | 50mm | Prevent heat buildup, ensure operating space |
| Front operating space | 100mm | For handle operation and maintenance |
| Rear (in cabinet) | 30mm | For cable bending radius |
- Installation Compatibility
4.1 DIN Rail Compatibility
Compatible with standard 35mm DIN rail (EN 60715:2001)
Rail material: steel or aluminum, recommended thickness 1.2mm
Mounting clips: self-contained spring clips, no extra fixings needed
4.2 Dimension Comparison with XT Series
| Item | Tmax T2S 160 (1SDA050999R1) | Tmax XT2S 160 | Difference |
| Width | 90mm | 90mm | Same, interchangeable position |
| Height | 130mm | 130mm | Same, panel cutout universal |
| Depth | 70mm | 82.5mm | XT series deeper; check cabinet space before replacement |
| Mounting | Same (35mm DIN rail) | Same | 完全な互換性 |
4.3 Wiring Compatibility
Suitable cable cross-section: 16–70mm² (copper), crimped lugs recommended
Terminal type: plate terminals with lock washers
Connection direction: front connection, vertical or horizontal incoming
- Installation Cautions
- Confirm breaker is OFF and voltage-free before installation
- Ensure snap-in is fully engaged on DIN rail
- Tighten terminals with 6N·m torque to avoid heating
- Keep at least 50mm clearance between adjacent breakers
- Ambient temperature: -5°C to +40°C; derate above 40°C
- Technical Dimensions
Product Code: 1SDA050999R1
Mounting Type: Fixed, front connection
Poles: 3P
Width: 90 mm
Height: 130 mm
Depth: 70 mm
Mounting Rail: 35 mm DIN rail (EN 60715)
Terminal Torque: 6 N·m
Net Weight: 1.12 kg
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