コンタクタ,サーキットブレーカー,ソーラーインバーター,電気メーター,太陽電池
This is a potentiometer-type axis interface module for パーティー SPC200 series servo positioning controllers, 注文番号 170228. It is designed to connect potentiometric displacement sensors and proportional valves. この製品は販売終了しました, and the corresponding models of the SPC11 series are recommended as replacements.
- 型式コードの説明
| モデルセグメント | 意味 | 説明 |
| SPC | Smart Positioning Controller | Series of smart positioning controllers for pneumatic and electric positioning systems |
| AIF | Axis Interface | Axis interface module for connecting sensors and actuators |
| POT | ポテンショメータ | Potentiometer type, compatible with potentiometric displacement sensors |
| 170228 | Manufacturer Order Number | Unique official part number of Festo |
- 主な技術仕様
| カテゴリ | 技術データ | 備考 |
| 一般情報 | ||
| 製品タイプ | 軸インターフェースモジュール | For SPC200 series controllers |
| 注文番号. | 170228 | Manufacturer part number |
| 重さ | 0.32 kg (約. 300g) | Slight deviation among different batches |
| 製品の状態 | 製造中止 | No official direct replacement provided by the manufacturer |
| 電気的パラメータ | ||
| 動作電圧 | DC24V | Permissible fluctuation: ±25% |
| Maximum Current Consumption | With proportional valve: 1.1あ | Under standard operating conditions |
| Without proportional valve: 70ミリアンペア | ||
| Input Current Consumption | 4ミリアンペア | For control signal input |
| 定格出力電流 | 100チャンネルあたりの電流 | For control signal output |
| Interface Specifications | ||
| Proportional Valve Port | 7-pin M9 circular connector | Standard connection |
| Displacement Sensor Port | Type A cable with connector | Compliant with DIN 43650 標準 |
| AIF IN Port | 5-pin M9 circular connector | Signal input |
| AIF OUT Port | 15-pin Sub-D connector | Signal output |
| 環境パラメータ | ||
| 動作温度 | 0…+40℃ | Standard industrial environment |
| 保管温度 | -25…+60℃ | For transportation and storage |
| 相対湿度 | 10…95% | 結露なし |
| 保護クラス | IP20 | For installation inside control cabinets |
- クロスブランド & Old/New Model Replacement List
| オリジナルモデル | 代替機種 | ブランド | 代替品の説明 |
| SPC-AIF-POT (170228) | SPC11-POT-LWG (192217) | パーティー | SPC200 series upgraded to SPC11 series, fully compatible in functions |
| SPC11-POT-TLF (192216) | |||
| SPC-AIF-POT (170228) | SPC-AIF-POT-LWG | パーティー | Enhanced version of the same series, suitable for longer-stroke sensors |
| SPC-AIF-POT (170228) | – | Third Party | No fully equivalent alternative available. Festo original upgraded solutions are recommended |
選択のヒント: SPC200 for legacy use, SPC11 for new projects; POT stands for potentiometer, LWG/TLF indicates applicable stroke range.
全モデルリスト (SPC200 Axis Interface Modules)
| モデル | 注文番号. | センサーの種類 | 主な用途 |
| SPC-AIF-POT | 170228 | Potentiometric Displacement Sensor | Pneumatic/electric positioning systems, short-stroke applications |
| SPC-AIF-MTS | 170231 | MTS Magnetostrictive Sensor | High-precision and long-stroke applications |
| SPC-AIF-ANA | 170229 | Analog Sensor (0-10V/4-20mA) | General analog feedback systems |
| SPC-AIF-DIG | 170230 | Digital Sensor | High-speed digital signal feedback systems |
| SPC-AIF-ENC | 170232 | エンコーダ | Stepper motor positioning systems |
- 一般的な障害 & トラブルシューティングガイド
| 故障現象 | 考えられる原因 | トラブルシューティングの手順 | ソリューション |
| No signal from sensor | 1. 誤った配線 | 1. Check wiring of DIN 43650 ポート | 1. Rewire in accordance with manual |
| 2. Module power failure | 2. Measure DC 24V power supply | 2. Repair power circuit | |
| 3. Damaged sensor | 3. Test sensor resistance with multimeter | 3. Replace the sensor | |
| Proportional valve fails to operate | 1. Poor contact of 7-pin M9 connector | 1. Check connector locking status | 1. Reconnect and lock the connector |
| 2. Insufficient output current | 2. Measure output current (≤100mA) | 2. Inspect module output circuit | |
| 3. Damaged proportional valve | 3. Test with a spare valve | 3. Replace the proportional valve | |
| Low positioning accuracy | 1. Potentiometer drift | 1. Re-calibrate potentiometer zero point | 1. Run SPC200 calibration procedure |
| 2. Poor module grounding | 2. Check PE connection | 2. Ensure single-point grounding | |
| 3. 信号干渉 | 3. Add shielding measures | 3. Use shielded cables and ground properly | |
| Abnormal overheating of module | 1. 過負荷動作 | 1. Check current consumption (≤1.1A) | 1. Reduce load or replace with higher-capacity module |
| 2. 換気が悪い | 2. Ensure good ventilation of control cabinet | 2. Improve ventilation conditions | |
| 3. Internal component failure | 3. Measure module temperature | 3. Replace the module |
- Application Environments & 業界の事例
6.1 該当するシナリオ
Pneumatic Positioning System: Combined with SPC200 controller to realize precise positioning of DNCI, DGCI and other cylinders.
Electric Positioning System: Matched with stepper motors for basic point-to-point positioning.
Hybrid Drive System: Featured function of SPC200 series, capable of controlling pneumatic and electric axes simultaneously.
一般産業用オートメーション: 自動車, エレクトロニクス, 食品包装, handling and assembly industries.
6.2 推奨されないシナリオ
Ultra-high precision requirements (below ±0.01mm): Replace with SPC-AIF-MTS or SPC11 series.
過酷な環境 (Protection class higher than IP20 required): Additional protective measures are needed.
Long-stroke applications (>1000mm): Potentiometer will produce larger linearity error; magnetostrictive sensor solution is recommended.
6.3 代表的な応用例
Automotive Component Assembly Line
応用: Z-axis positioning for robots installing door sealing strips
構成: SPC200/P04 Controller + SPC-AIF-POT (170228) + DNC Cylinder + Potentiometric Sensor
Outcome: Achieves positioning accuracy of ±0.1mm, improves assembly consistency and reduces rework rate.
Electronic Component Testing Equipment
応用: XY-axis positioning for PCB thickness inspection platform
構成: SPC200/P05 Controller + 2 pcs SPC-AIF-POT Modules + Electric Slide + Potentiometric Sensor
Outcome: Enables fast point movement, cuts testing cycle by 30% and boosts production capacity.
- インストール & メンテナンスガイドライン
- 設置位置: 制御盤内に設置, keep away from direct sunlight and vibration sources. Reserve a heat dissipation space of ≥50mm.
- 配線ルール
Separate sensor cables from power cables with a spacing of ≥100mm.
Single-point grounding for shielding layer; grounding at the controller side is preferred.
- 定期メンテナンス
Inspect connector connections and cable aging every 6 月.
Calibrate potentiometer zero point once a year to guarantee positioning accuracy.
- アップグレードソリューション: For system upgrade, replace with SPC11 series controllers and matching interface modules directly. Performance will be increased by 30% with lower maintenance costs.
Practical Application Cases for SPC-AIF-POT (170228)
All cases below adopt the classic solution: Pneumatic closed-loop positioning + MLO-POT potentiometer feedback + MPYE proportional valve + SPC200 controller.
- Automotive Industry: Door / Sunroof Sealing Strip Press-Fitting (High Repeat Accuracy, Short Stroke)
構成
コントローラ: SPC200-P04
Axis Interface: SPC-AIF-POT (170228)
Cylinder: DNCI-32-200-KF (with potentiometer mounting groove)
センサー: MLO-POT-200-TLF (200 mm potentiometer)
Proportional Valve: MPYE-5/3-010 (5/3-position closed center)
Process
Press-fit sealing strips with positioning accuracy of ±0.1 mm. Working sequence: Fast approach → Low-speed pressing → Pressure holding → Retraction.
Outcome
Replaces mechanical stops and limit switches for better consistency and lower rework rate. Stable cycle, suitable for 24-hour continuous production lines.
- 3C Electronics: XY-axis Positioning for PCB Test Bench (Multi-axis, Light Load, High Frequency)
構成 (2軸)
コントローラ: SPC200-P05 (2-axis capable)
Axis Interface: 2 × SPC-AIF-POT (170228)
Slide/Cylinder: DGCI-25-300-KF (horizontally mounted)
センサー: MLO-POT-300-LWG (long-stroke potentiometer)
Proportional Valve: MPYE-5/3-008
Process
Probe bench moves to multiple test points with point positioning accuracy of ±0.15 mm and frequent start-stop operation.
Outcome
Commissioning time reduced by 70% compared with cylinder + mechanical stop solutions. Positions can be adjusted via software. No impact during operation to extend probe service life.
- 食べ物 & 包装: Carton Folding & Sealing Positioning (低コスト, Medium Accuracy, Dust Environment)
構成
コントローラ: SPC200-P03
Axis Interface: SPC-AIF-POT (170228)
Cylinder: DNC-40-150-PPV
センサー: MLO-POT-150-TLF
Proportional Valve: MPYE-5/2-010
Process
Carton folding and capping with adjustable pressing depth and soft landing to avoid carton damage.
Outcome
Dual control of pressure and position via potentiometer feedback and proportional valve lowers defective rate. Stable long-term operation in dusty environment with IP20 cabinet installation.
- Machine Tool & Metalworking: Tailstock Center / Fixture Positioning (Heavy Load, Short Stroke, Force & 位置制御)
構成
コントローラ: SPC200-P04
Axis Interface: SPC-AIF-POT (170228)
Cylinder: DGPL-63-100-KF (heavy-duty linear drive)
センサー: MLO-POT-100-TLF
Proportional Valve: MPYE-5/3-015 (high flow rate)
Process
Tailstock feeding sequence: Fast forward → Low-speed clamping → Constant force holding → Retraction.
Outcome
SPC200 force and position closed-loop control replaces hydraulic clamping, featuring lower cost and easier maintenance. No oil leakage, ideal for dry machining and low-oil working conditions.
- Injection Molding & Mould: Precision Ejector Pin Control (Synchronous Multi-axis, Anti-sticking)
構成 (3 synchronous axes)
コントローラ: SPC200-P05 + 拡張モジュール
Axis Interface: 3 × SPC-AIF-POT (170228)
Cylinder: DNCI-25-125-KF
センサー: MLO-POT-125-TLF
Proportional Valve: MPYE-5/3-008
Process
Multi-point ejection with synchronous error less than 0.2 mm to prevent plastic part deformation and mould sticking.
Outcome
Synchronous closed-loop control ensures uniform ejection and fewer defective products. Soft start and soft stop functions reduce impact and mould wear.
- 一般的な自動化: Lifting Axis for Handling & Pick-and-Place (Vertical Load, Medium Stroke, Anti-fall)
構成
コントローラ: SPC200-P04
Axis Interface: SPC-AIF-POT (170228)
Cylinder: DGCI-32-500-KF (vertically mounted with locking function)
センサー: MLO-POT-500-LWG
Proportional Valve: MPYE-5/3-010
Process
Lifting and pick-and-place operation with soft landing and position memory, maintaining position after power cut-off.
Outcome
Absolute position feedback by potentiometer eliminates homing after power-on. Stable operation of vertical axis without jitter. Perfect for handling stations with frequent start-stop and multi-position parking.
選択 & 交換ノート (On-site Application)
SPC-AIF-POT (170228): Matches MLO-POT-…-TLG/TLF, for short and medium strokes with cost advantages.
SPC-AIF-POT-LWG: Matches MLO-POT-…-LWG, for longer strokes up to 1000–2000 mm.
Discontinued Replacement: Prioritize SPC11-POT-L/T (192217/192216) for new projects as direct substitutes for SPC200 system.
