(Order designation; core part number: IS5001)
Derivatives of the same series:
IS5035: IS-3002-BPKG/AS (M8 connector version)
IS5068: IS-3002-BPKG/0,3M/AS-610 (0.3m short cable + M8コネクタ)
基本仕様
タイプ: rectangular 誘導型近接センサー, フラッシュマウント
定格検出距離: 2 mm
出力: 3-直流線, PNP ノーマルオープン (いいえ)
寸法: 27.8 × 10.2 × 16 mm, ultra-thin rectangular housing for confined installation spaces
電気データ
電源電圧: DC 10~30 V
無負荷電流: <15mA
マックス. 負荷電流: 200 ミリアンペア
スイッチング周波数: 800 Hz
電圧降下: ≤2.5V
Protection features: reverse polarity, short-circuit and overload protection
ヒステリシス: 1~15 % of Sr (定格検出距離)
補正係数: steel=1; stainless steel=0.7; brass=0.4; aluminium=0.3; copper=0.2
環境 & 機械的データ
保護等級: IP67
動作温度: -25 ℃ ~ +80 ℃
ハウジング材質: PBT
マックス. 締め付けトルク: <0.5 N·m (use flat washers)
ステータス表示: yellow LED
繋がり (standard IS5001): 2 m fixed PVC cable, 3×0.14 mm²
BN (茶色): L+ positive supply
これ (青): 0V ground
BK (黒): PNP信号出力
Key Application Keywords
Jig positioning, cylinder end-position detection, conveyor line counting, machine tool limit monitoring, metal detection in narrow spaces, material handling position feedback, signal acquisition for automated machinery
選択 & 交換ノート
- Suffix definition: no suffix = 2m fixed cable; `/AS` = M8 3-pin straight connector; `/0,3M` = short lead
- Domestic equivalent replacement: rectangular inductive proximity sensor with identical size, 2mm flush-shielded, PNP NO output
- インストールメモ: フラッシュマウント; sensing face can be embedded into metal brackets without reduction of rated sensing distance.
トラブルシューティングガイド
出力なし: first check 24V power supply and polarity; verify no reverse wiring
不安定な信号: check voltage drop, gap between sensor and metal target, nearby strong magnetic interference and mounting clearance
LED does not light up: missing power supply or internal short circuit
- NPN Version with Identical Mechanical Outline (IS Series, 27.8×10.2×16, flush 2mm, 3-直流線)
述べる: IS series is originally PNP dominant; NPN models carry suffix BOKG
IS5002: IS-3002-BOKG, NPN normally open, 2m PVC cable; fully interchangeable with IS5001 with identical mounting holes
IS5036: IS-3002-BOKG/AS, NPN いいえ, M8 3-pin straight connector (counterpart of IS5035)
IS5069: IS-3002-BOKG/0,3M/AS-610, 0.3m short cable + M8コネクタ (counterpart of IS5068)
配線: BN=L+, BU=0V, BK=NPN output; supply 10~30V DC. All other parameters (switching frequency, 温度範囲, IP67, 保護) match IS5001 completely.
Ⅲ. Domestic Replacement List (推奨, pin-to-pin compatible, 2mm flush-shielded)
Selection criteria: 27.8×10.2×16 outline, flush shielded, 2検出距離mm, DC10–30V, IP67, switching frequency ≥800Hz
- Sodron SN08Y-02BPA (PNP いいえ) / SN08Y-02BNA (NPN いいえ)
On-site Installation Guidelines
- 締付トルク
PBTプラスチックハウジング; tightening torque must be below 0.5 N·m to prevent cracking; use thin flat washers to disperse clamping force.
- Cable routing & 配線
Standard 2m PVC cable (3×0.14 mm²);
Brown = +24V, Blue = 0V, Black = PNP signal;
Avoid routing alongside power cables and servo motor wires to prevent EMI interference. Use shielded cable or signal filters for long-distance wiring.
Built-in short-circuit & 逆極性保護; avoid hot-plugging under power.
- Environmental suitability
IP67等級; resistant to cutting fluid, cooling water and dust. Not suitable for continuous immersion or strong corrosive solvents (acetone, 強酸・強アルカリ).
Ambient temperature range: -25~+80 ℃; add heat insulation if installed near heating blocks or injection mould slides.
- Gap adjustment
Recommended working gap: 0.5~1.2 mm (leave safety margin). Do not operate continuously at the maximum 2mm gap; vibration will cause signal dropout.
Yellow LED lights up when metal is detected; use the LED for quick commissioning.
- Switching frequency limit
定格周波数: 800 Hz (最大 800 pulses per second). For field application, limit the frequency to ≤400 Hz. Not recommended for high-speed pulse counting or high-frequency vibration detection.
- Important Limitation
This is a standard position sensor, NOT a safety-rated device. Do not connect it to safety circuits, safety gates or emergency stop protection loops.
Only detects ferrous/non-ferrous metals; no response to plastic, film or wood.
比較表: IS5001 Ultra-Thin Rectangular vs Standard Cylindrical Proximity Sensors
| アイテム | IS5001 IS-3002-BPKG Ultra-Thin Rectangular | Standard M8/M12 Cylindrical Inductive Sensor (例えば. もしも IE5001) |
| 寸法 | 27.8×10.2×16 mm, ultra-flat | Cylindrical M8/M12/M18; requires radial installation space |
| 取り付け | Flush shielded; fits narrow slots, cylinder side faces and gripper gaps | フラッシュ / non-flush options; threaded body requires radial clearance |
| 検出距離 | 修理済み 2 mm | M8:1.5~2 mm; M12:4 mm; M18:8 mm; multiple range options |
| スイッチング周波数 | 800 Hz | M8 typically 2000 Hz; M12 approx 1000 Hz; wider high-frequency options |
| 固定方法 | Side-mounted with screws | Threaded screw-in + lock nut; faster installation |
| 利点 | Ultra-thin body, ideal for space-critical locations; flush mounting prevents collision damage | Wide model range, flexible sensing distances, universal spare parts, fast commissioning, broad price options |
| 短所 | Long body despite thin thickness; short 2mm sensing range; higher price than M8 types | Radial protrusion; prone to collision on slim cylinders and compact grippers |
| 代表的な用途 | Slim cylinders, finger grippers, narrow-slot jigs, small tool magazine positions | General limit detection, コンベアカウント, machinery with ample mounting space |
| 保護 | IP67 | Mostly IP67 |
| 出力 | PNP いいえ (NPN version IS5002 available with same outline) | PNP/NPN, いいえ/いいえ; full output options |
| Side Metal Immunity | Flush-shielded (can be embedded in metal brackets); keep ≥5mm clearance from side metal | Flush types can be embedded; non-flush types require large metal clearance |
クイックセレクションガイド
✅ Choose IS5001: Mounting space is extremely tight; M8 cylinder cannot fit; only 2mm metal position feedback is needed
✅ Choose M8 cylindrical: 十分なスペース, higher response frequency, quick threaded installation and universal spare parts are prioritized
✅ Choose M12/M18: Longer sensing distance (4mm / 8mm) が必要です
Commissioning Toolkit (Field Use)
24V DC電源 & マルチメータ (for output voltage measurement)
Thin flat washers + トルクドライバー (to control torque below 0.5 N・m)
鋼鉄 & aluminium test pieces (pre-test signal attenuation on non-ferrous metals)
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