지멘스 1FL6042-2AF21-1AB1 서보 모터

(SIMOTICS S‑1FL6 Series, V90 PN Version)

This is a Siemens permanent magnet synchronous servo motor from the V90 series, 0.75 kW, 230 V three‑/single‑phase, 40 mm flange, 브레이크 포함, 2500‑line incremental encoder. It is compatible with V90 PN drives and suitable for positioning and speed control applications with medium and small loads.

Detailed Model Explanation

모델 세그먼트	의미	자세한 설명
1FL6	제품 시리즈	SIMOTICS S‑1FL6 servo motor, matching SINAMICS V90 drives
42	Flange Size	40 mm shaft height, standard flange mounting
2AF21	Electrical Specification	2 = 200–240 V supply; A = standard; F = low inertia; 21 = control interface and version
1AB1	Special Configuration	1 = incremental encoder (TTL); A = 250 lines (131072 pulses/rev); B = with keyway; 1 = with brake

핵심 기술 데이터 (Official Specifications)

매개변수 카테고리	값	메모
Basic Data
모터 유형	Permanent Magnet Synchronous Servo Motor	For V90 PN version
정격 출력	0.75 kW (1.02 hp)	Measured at winding temperature rise 85 케이
정격전압	200–240 V AC 3‑/1‑phase	For V90 200 V series drives
정격전류	4.7 에이	Continuous operating value
Rated Speed	3000 rpm	Synchronous speed
Max Speed	5000 rpm	Short‑term peak
Torque Performance
Rated Torque	2.39 N·m	Continuous at rated condition
Max Torque	7.20 N·m	3× rated torque, short‑term (초)
Torque Constant	0.51 Nm/A	Torque per ampere
기계적 특성
Moment of Inertia	0.897 kg·cm² (0.0000897 kg·m²)	Rotor inertia
Shaft Diameter	10 mm	With keyway
보호 등급	IP65 (body) / IP67 (shaft)	Dust‑proof and water‑proof for industrial environments
냉각방식	Self‑cooled	No forced ventilation required
절연 등급	클래스 B (130 ℃)	Winding insulation temperature rating
Encoder System
유형	Incremental Encoder (TTL)	Differential output
해결	2500 lines/rev	131072 pulses/rev (13‑bit) after electronic multiplication
Brake Configuration
브레이크 종류	Electromagnetic Fail‑Safe Brake	Safety holding, brakes on power loss
Brake Voltage	24 DC에서	External control power required
Physical Data
순중량	2.80 kg	Excluding cables
설치	Flange Mount (IM B5)	Standard servo mounting
Cable Length	기준 3 m power + encoder cable	Custom extension available

Matching Drive and System Configuration

3.1 Recommended Drive Model

6SL3210‑5FE10‑7UA0: SINAMICS V90 PN, 0.75 kW, 200–240 V 3‑/1‑phase input

인터페이스: 프로피넷, supports position / 속도 / torque control modes

3.2 System Wiring Notes

배선 유형	터미널	설명
Power Cables	U/V/W	Stator winding connection; 추천 1.5 mm²
Encoder Cable	Special Connector	Differential signal, shielded, max length ≤ 20 중
Brake Cable	BRK+/BRK-	24 V DC control, 극성을 관찰하다, external power required
접지	체육	Must be securely connected for safety and EMC

Installation and Commissioning Guide

4.1 Mechanical Installation Steps

Ensure mounting surface is flat and clean; tighten bolts to specified torque (M5: 2.5 Nm)
Use flexible coupling to avoid excessive radial / axial load (radial runout ≤ 0.1 mm)
Cable outlet direction is adjustable; avoid bending angle > 90°
Brake release test: verify brake releases smoothly without abnormal noise

4.2 Electrical Commissioning Procedure

Drive parameters: P0304=230 V, P0305=4.7 A, P0307=0.75 kW, P0310=3000 rpm
Motor identification: run automatic identification (P1910=1)
Brake settings: P1215=24 V, P1216=1
Tuning: adjust gain parameters for optimal dynamic performance
일반적인 응용 분야
포장기계: 충전재, 밀봉, labeling – stable speed and high positioning accuracy
Electronic Equipment: PCB drilling, insertion, inspection – high‑speed high‑precision motion
기호 논리학 & Conveying: Sorting, speed control, synchronous control
의료 장비: Precision motion in diagnostic and therapeutic devices
General Automation: Small machine tools, winding machines, textile machinery
Common Faults and Troubleshooting

징후	가능한 원인	솔루션
Motor fails to start	1. 전원이 연결되지 않음	1. Check power and control wiring
	2. Brake not released	2. Check brake power and connections
	3. Encoder fault	3. Inspect encoder cable and connector
진동 / Hunting	1. Incorrect gain settings	1. Retune gains (P1460–P1464)
	2. Poor mechanical connection	2. Check coupling and alignment
	3. Inertia mismatch	3. Add inertia matching device
Overheat Alarm	1. 초과 적재	1. Reduce load or duty cycle
	2. Poor cooling	2. Clean motor surface
	3. 높은 주변 온도	3. 환기 개선
Encoder Alarm	1. Electrical interference	1. Check shielding and grounding
	2. Damaged cable	2. Replace encoder cable
	3. Encoder failure	3. Contact Siemens service
Brake Malfunction	1. Power fault	1. Check 24 V DC supply
	2. Brake coil damage	2. Measure coil resistance
	3. Mechanical seizure	3. Manually release and inspect

Replacement and Expansion Suggestions

7.1 Series Alternatives

Requirement	추천 모델	차이점
Without brake	1FL6042โ€‘2AF21โ€‘1AA1	No brake, for low vertical load
Absolute encoder	1FL6042โ€‘2AF21โ€‘1AG1	13โ€‘bit absolute encoder, position retention on power loss
Different power	1FL6032 (0.4 kW) / 1FL6052 (1.0 kW)	같은 시리즈, same mounting dimensions

7.2 시스템 확장

안전: Add PROFIsafe module for Safe Torque Off (STO)

의사소통: PROFINET to PLC for multi‑axis synchronization

Remote Diagnosis: V‑ASSISTANT software for monitoring and diagnostics

Key Procurement Information

목	세부
Product Status	In mass production, available for order
보증	12 개월 (Siemens official)
Lead Time	Standard 4–6 weeks, expedited available
인증	CE, UL, CSA, 등.

Siemens 1FL6042‑2AF21‑1AB1 Servo Motor:

Matching Spare Parts & Worldwide Brand Replacements

Matching Original Siemens Spare Parts

1.1 Drive and Core Components

Component Type	주문 번호.	사양	호환성
V90 PN Drive	6SL3210‑5FE10‑7UA0	0.75 kW, 200–240 V 3‑/1‑phase, 프로피넷	Full match, position/speed/torque control
Incremental Encoder	1FL6042‑2AF21‑1AB1 Encoder	TTL 2500 lines (131072 pulses/rev), keyway	Original position feedback
Electromagnetic Brake	1FL6042‑2AF21‑1AB1 Brake	24 V DC fail‑safe	Original holding brake

1.2 Cables and Connectors

Component Type	Standard Order No.	Length Options	사양
High‑Flex Power Cable	6FX3002‑5CK01‑XXXX	3중(0300),5중(0500),10중(1000)	4×0.75 mm², shielded, 0.05–1 kW
Incremental Encoder Cable	6FX3002‑2CT20‑XXXX	3중(0300),5중(0500),10중(1000)	8‑core, shielded, straight, 40 mm shaft
Brake Cable	6FX3002‑5BL03‑1AF0	3 m standard	2‑core, 24 DC에서
Motor‑Side Encoder Connector	6FX2003‑0LL51	–	Straight, 0.05–1 kW low inertia
Motor‑Side Brake Connector	6FX2003‑0LL52	–	For brake cable

1.3 Mounting and Accessories

요소	주문 번호.	설명
Mounting Bolts	M5×16	토크 2.5 Nm, 40 mm flange
Flexible Coupling	For 10 mm shaft	Recommended to reduce radial/axial load
Sealing Ring	For 1FL6 40 mm series	Maintains IP65
Brake Power Supply	6EP1332‑2BA20	24 DC에서, 2 에이

Worldwide Brand Replacements (Equivalent Specifications)

All below are 0.75 kW, 230 V 3‑/1‑phase, 3000 rpm, 브레이크, incremental encoder, direct drop‑in replacements.

상표	교체 모델	주요 매개변수	Matching Drive
미쓰비시	HG‑KN73J‑S100	0.75 kW, 2.39 N·m, 3000 rpm, 2500 line, 24 V brake, 10 mm shaft	MR‑JE‑70A / MR‑J4‑70GF
Panasonic	MHMJ082G1U	0.75 kW, 2.39 N·m, 3000 rpm, 2500 line, 24 V brake, IP65	MBDKT2510E / MBDHT2510E
옴론	R88M‑1M75030H‑S2	0.75 kW, 2.39 N·m, 3000 rpm, 2500 line, 24 V brake, 10 mm shaft	R88D‑GN08H‑ML2
슈나이더	BCH0401O12A1C	0.75 kW, 2.39 N·m, 3000 rpm, 2500 line, 24 V brake, IP65	LXM23DU07M3X
Yaskawa	SGMJV‑08ADE6S	0.75 kW, 2.39 N·m, 3000 rpm, 2500 line, 24 V brake, 10 mm shaft	SGDS‑08A12A
델타	ECMA‑C20807RS	0.75 kW, 2.39 N·m, 3000 rpm, 2500 line, 24 V brake, IP65	ASD‑A2‑0721‑L

Replacement Selection Guidelines
기계적 호환성

Confirm flange (40 mm), shaft (10 mm), keyway match

Check mounting hole positions and motor length

Verify moment of inertia (0.897 kg·cm²) to avoid performance issues

Electrical Compatibility

Rated voltage 200–240 V, current ~4.7 A

Encoder: TTL differential

브레이크: 24 DC에서

System Adjustment

Reconfigure motor parameters in drive

Perform automatic motor identification

Retune control gains

Siemens Original Alternatives

Requirement	모델	차이점
No Brake	1FL6042‑2AF21‑1AA1	Without brake
Absolute Encoder	1FL6042‑2AF21‑1AG1	13‑bit absolute encoder
치받이	1FL2042‑2AF21‑1AB1 (S200)	Official successor to V90, improved performance