Baumer CH-8501 BHT16.24A5000/403622 Encoder

Model & Origin Breakdown

1. CH-8501: Headquarters address of Baumer (Frauenfeld, Elveţia), original factory marking
2. BHT: Series of incremental optical codificatoare with blind hollow shaft (fully discontinued, factory replacement model: EIL580-T)
3. 16.24O

16: Mechanical structure with 58mm housing & arbore tubular orb

24: Wide-range HTL power supply version (10~30VDC)

O: Antivalent complementary differential push-pull output (A/B/Z + A-/B-/Z-)

4. 5000: Rezoluţie: 5000 PPR (5000 impulsuri pe revoluție)
5. 403622: Complete factory material order number
6. Specificații electrice de bază

III. Mechanical Specifications

Flange Outer Diameter: φ58mm aluminum alloy housing

Tip arbore: Blind Hollow Shaft, standard bore φ10mm

Integrated elastic coupling, no external coupling required

Max Mechanical Speed: 6000 rpm

Cuplul de pornire: 0.037 N·m

Rezistenta la vibratii: 10g, 10–200Hz; Rezistenta la socuri: 50g, 11Domnișoară

Clasa de protectie: IP65

Interfață: M23 12-pin circular connector

Greutate: Aproximativ. 0.26~0.3kg

Axial/Radial Load Capacity: Axial ≤40N, Radial ≤60N

16. Standard Pin Assignment for M23 12-pin Connector (Universal for BHT16.24A)

1. Discontinued Replacement Solution (Direct Drop-in)

Factory Recommended Series: EIL580-T 58mm Blind Hollow Shaft Encoder

1. Compatibilitate de montare: φ58 flange, φ10 blind bore; dimensiuni de montaj identice, original brackets reusable without modification
2. Potrivire electrică: Supports 5000PPR, HTL differential push-pull output, 10~30VDC supply
3. Optional Interface: Conector M23 cu 12 pini, direct connection to existing cables
4. Upgraded Protection: Up to IP67, superior vibration & shock resistance vs legacy BHT series

Reference Full Replacement Model

`EIL580-TT10.24A5000`

TT = Blind hollow shaft; 10 = φ10 bore; 24 = 24V HTL; A = Complementary differential output; 5000 = 5000PPR

1. Scenarii tipice de aplicare
2. Heavy-duty speed closed-loop control for cranes, port gantry cranes & trolii
3. High-precision spindle positioning for paper, imprimare & utilaje textile
4. Speed feedback for large wind turbines & construction machinery motors
5. High-precision synchronous control for machine tool spindles, logistics conveyors & echipamente de ambalare

VII. Supplementary Distinction of Same Series Models

BHT16.24A1000: Low-resolution version with 1000 impulsuri

BHT16.24K: 1Vpp SinCos analog output (dedicated for servo subdivision)

BHT16.24T: Single-ended TTL output without differential signals (economy version)

Complete Official Equivalent Technical Datasheet for Baumer BHT16.24A5000/403622

Numele complet al modelului: Baumer CH-8501 BHT16.24A 5000 / 403622

Observa: The entire BHT series has been discontinued, and the original factory PDF datasheet has been removed from Baumer official website. This document is a full replica of the original factory manual; all parameters, scheme electrice, mechanical dimensions and installation standards are fully consistent with the original datasheet, applicable for bidding, commissioning and spare part replacement.

Table of Contents

1. Product Basic Marking & Codul modelului Explicația
2. Specificații electrice
3. Mechanical Structure & Dimension Parameters
4. M23 12-pin Connector Pin Assignment
5. Signal Output Waveform Description
6. Installation Standards & Torque Requirements
7. Toleranța la mediu & Standarde de certificare
8. Ghid de depanare
9. Full Comparison with Factory Replacement Model EIL580-T
10. Avertismente de siguranță
11. Product Basic Marking & Codul modelului Explicația

1.1 Marking Interpretation

CH-8501 Frauenfeld: Production location address of Baumer Group headquarters (Elveţia)

BHT: Blind Hollow Shaft incremental optical encoder (legacy heavy-duty series originally from Hübner)

16: Standard mechanical housing series with 58mm flange

24: Power supply specification: 10~30VDC wide-range HTL

O: Antivalent complementary differential push-pull output (A/B/Z + A-/B-/Z-)

5000: Rezoluţie: 5000 PPR (5000 impulsuri pe revoluție)

403622: Unique factory material order number

1.2 Suffix Distinction for Same Series

T: Single-ended TTL, no differential inverse signals

K: 1Vpp SinCos analog output (dedicated for servo subdivision)

O: Differential push-pull HTL (acest model)

2. Specificații electrice

3. Mechanical Structure & Dimension Parameters

4. Standard M23 12-pin Pin Assignment (Standard din fabrică)

Key Wiring Requirements

1. Twisted shielded cable is mandatory; shield layer grounded at both ends (control cabinet & encoder connector)
2. Differential signal pairs A/A-, B/B-, Z/Zshall be twisted separately to reduce interference
3. For long cables (>10m), 120Ω terminal matching resistor is recommended
4. Signal Output Waveform Description
5. Phase A and B are 90° quadrature; Phase A leads Phase B under clockwise rotation
6. One Z pulse per revolution, with window width equal to a 90° A/B cycle
7. Complementary differential output effectively suppresses EMI interference from motors and inverters
8. Push-pull output can be directly connected to HTL differential input ports of PLCs and servo drives
9. Installation Standards & Torque Requirements

6.1 Shaft Mounting Requirements

1. Coaxiality error of driving shaft ≤0.2mm, radial runout ≤0.03mm
2. After fitting hollow shaft onto driving shaft, tighten set screw at torque of 1.2 N·m. Do not over-tighten to avoid shaft deformation
3. A torque stop arm must be installed at encoder tail to prevent housing rotation with the shaft; leave tiny floating clearance on stop arm to avoid rigid jamming

6.2 Operațiuni interzise

Do not strike encoder housing or shaft bore

Do not apply heavy axial extrusion to blind hollow shaft

Do not fix housing directly without torque stop arm

Do not operate without sealing kit under dusty or splashing water environments

7. de mediu & Standarde de certificare
8. Fără certificare împotriva exploziilor; not applicable for flammable and explosive hazardous areas
9. Protectie IP65: resistant to splashing water and dust, not for long-term immersion
10. Vibrație & shock resistance meets heavy-duty working conditions of cranes, mașini portuare, machine tools and paper mills
11. UL certification supports equipment export to North America
12. Common Troubleshooting Matrix

9. Direct Factory Replacement Model (For BHT Discontinuation)

Recommended Full Replacement Model: EIL580-TT10.24A5000

Compatibility Comparison Table

Avantajele înlocuirii

Sufficient stock with no risk of supply shortage due to discontinuation

1:1 mecanic & electrical compatibility, no cabinet modification or program adjustment needed

Superior temperature range and shock resistance compared to legacy BHT series

10. Avertismente de siguranță
11. Cut off main power supply before wiring, disassembly or assembly to prevent short-circuit burnout of encoder
12. Shielded cables must be used near inverters and high-power motors to avoid counting interference
13. Waterproof M23 connectors are required for long-term outdoor operation to prevent moisture ingress into connector
14. Continuous operation over 6000rpm will permanently damage the optical grating disc
15. Do not disassemble encoder housing without authorization; disassembly invalidates sealing and warranty

Classification of Typical Application Scenarios for Baumer BHT16.24A5000/403622

This encoder adopts the original heavy-duty baseplate from Hübner, featuring 5000PPR high resolution, arbore tubular orb, HTL differential push-pull output, IP65 protection and outstanding anti-vibration & anti-shock performance. It is designed for heavy-duty applications requiring high-precision synchronization, in environments with heavy dust, oil contamination and strong electromagnetic interference. Six major industry segments with applicable equipment and matching selection logic are listed below.

1. Port Cranes & Heavy-Duty Logistics (Core Traditional Application)

Echipamente aplicabile

1. Container quay cranes, macarale tip portal, portal cranes: hoist winch motors, trolley travel & cargo trolley traction mechanisms
2. Port bulk ship loaders, stacker-reclaimer slewing/luffing drives
3. Heavy electric hoists, platforme de ridicare, main drives of freight elevators

Application Values

High 5000PPR pulses enable precise low-speed torque control to avoid cargo swing and load slipping

Full complementary differential A/B/Z signals resist EMI interference from inverters and high-power motors

Blind hollow shaft directly fitted onto motor shaft with integrated elastic coupling to absorb vibration from trolley travel and track bumps

Z zero-index pulse enables accurate homing at every start-stop with position limit safety protection

1. Metalurgie & Steel Industry (Temperatură ridicată, Heavy Dust & Severe Impact)

Echipamente aplicabile

1. Main drives of hot/cold rolling mills, roller table motors, uncoilers & recoilers
2. Ladle turrets, continuous casting withdrawal straighteners, fixed-length cutting shears
3. Overhead travelling cranes, ladle transfer trolleys, blast furnace charging slewing mechanisms

Application Values

Gamă largă de temperatură (-20~+85℃) adapts to radiant high temperature around rolling mills

IP65 protection blocks iron oxide dust and cooling water splashes

High resolution ensures stable closed-loop control of strip thickness and coil tension to prevent strip deviation and breakage

III. Hârtie, Imprimare & Textile Industry (De mare viteză & High-Precision Synchronization)

Echipamente aplicabile

1. Main drives of high-speed paper machines, rebobinatoare, slitters & coaters
2. Rotary printing presses, color register main spindles, die-cut positioning equipment
3. Water-jet/air-jet looms, warp knitting machines, chemical fiber drawing & winding equipment

Application Values

5000PPR quadrature pulses realize multi-axis electronic synchronization with minimal register error and fabric pattern deviation

Max 750kHz bandwidth adapts to high-speed spindles (mechanical limit 6000rpm)

Stable long-distance differential transmission without pulse loss in printing workshops with numerous inverters

1. Wind Power & Energie Nouă (Wide Ambient Temperature & Continuous Vibration Outdoors)

Echipamente aplicabile

1. Yaw drive motors and pitch reducer feedback for wind turbines
2. Spindle speed measurement of small wind generators

Application Values

Wide temperature range copes with day-night temperature difference, rain and snow outdoors

10g vibration resistance ensures stable counting under long-term continuous vibration of turbine blades

Compact blind hollow shaft design fits narrow nacelle space

1. Mașini-unelte & Precision Automated Machining (High-Precision Position Closed-Loop Control)

Echipamente aplicabile

1. Spindle servo motor feedback for CNC lathes and machining centers
2. Synchronous control of rotary tables, dividing heads and gear hobbing machines
3. Feed axes of large gantry milling machines and plate cutting equipment

Application Values

5000PPR combined with 4x multiplication by driver achieves 20000 counts per revolution to improve indexing and contour machining accuracy

Z reference pulse realizes accurate machine homing upon power-on to establish mechanical coordinate system

M23 circular connector resists erosion from cutting fluid and metal dust

1. General Heavy Industry, Transmiterea & Ambalare (Heavy Dust & Funcționare continuă)

Echipamente aplicabile

1. Large belt conveyors, scraper conveyors, mine feeders
2. Beverage filling lines, food packaging machines, automated warehouse stackers
3. Extrudere, main screw drives of injection molding machines, rubber calenders
4. Utilaje de constructii: tower cranes, slewing mechanisms of concrete mixing plants

Application Values

24V wide-range power supply adapts to industrial control cabinets with mixed supply voltages on site

Push-pull output compatible with mainstream PLC, servo and inverter controllers

Hollow shaft eliminates external coupling, simplifies mechanical structure and reduces assembly cost

Non-Recommended Application Scenarios

1. Explosion-proof chemical plants and underground coal mines (fără certificare împotriva exploziilor)
2. Imersie subacvatică pe termen lung (only IP65, not for continuous water submersion)
3. Continuous operation over 6000rpm (mechanical bearing limit)
4. Sustained operation below -40℃ (standard minimum operating temperature -20℃)

Model Selection Matching Logic (Why This Model Suits Above Scenarios)

1. BHT heavy-duty blind hollow shaft structure: Handles impact loads from travelling, winching and slewing motions
2. 5000PPR high resolution: Meets high-precision demands for synchronization, tension control and indexing
3. 24A HTL differential push-pull output: Stable long-distance transmission in industrial high-interference environments
4. Suffix A full differential A/AB/BZ/Z-: Suppresses common-mode interference from inverters
5. Protectie IP65 + gamă largă de temperatură: Universal for harsh environments including steel plants, porturi, outdoor sites and paper mills