B&R 3DM486.6 Digital Mixed I/O Module

Informații de bază

Model：3DM486.6

Marca: B&R Automatizare

Familie de produse: Sistem 2005 (Legacy PCC Backplane System)

Tipul modulului: Digital Mixed I/O Module

⚠️ Status: Manufacturer Discontinued (Învechit). Only stock and second-hand spare parts available. New projects are recommended to migrate to the X20 series.

2. Core Channel Specifications

3. Electric & Specificații de mediu
4. Consumul de energie

Backplane 5 V: 1.2 W

Domeniu 24 V alimentare: 2.2 W

2. Caracteristici de protecție

Thermal shutdown upon output short-circuit, inductive load protection, external supply reverse polarity protection

3. Condiții de mediu

Temperatura de operare: 0 ~ +60 °C

Depozitare & Temperatura de transport: -25 ~ +70 °C

Umiditatea relativă: 5%～95 %, necondens

Clasa de protectie: IP20 (for cabinet mounting only)

4. Specificatii mecanice

Sistem 2005 single-width module

Greutate: aproximativ. 0.32 kg

4. Mandatory Terminals (Not included with module, order separately)

The module is equipped with sockets; terminal blocks must be ordered separately. 2 pcs of 18-pin terminals required

7TB718.9: Screw terminal block, 1.5 mm²

7TB718.91: Cage Clamp spring terminal block, 1.5 mm²

X1 connector: DO1~DO16; X2 connector: DI1~DI16

5. Software Compatibility

Minimum supported Automation Studio version: V2.6

Corresponding hardware upgrade package required: V1.0.1.0

6. Opțiuni de înlocuire (Informații cheie)

1) Drop-in compatible within the same platform (Retain System2005 backplane & CPU)

No direct pin-to-pin upgraded model. Similar reference within series:

3DM476.6: 16DIN + 16DO, supports DC/AC24 V inputs (different electrical characteristics for selection)

2) Platform Migration (Proiecte noi / complete cabinet retrofit, System2005 → X20)

Functionally equivalent combination:

X20DI9371 (16DIN) + X20DO9322 (16DO)

Avantaje: Stable long-term availability, sufficient stock, enhanced diagnostic functions.

7. Aplicații tipice

Mașini de ambalare, textile equipment, printing presses, legacy production line retrofits; used for signal acquisition from proximity switches and pushbuttons, and driving small loads such as solenoid valves and indicator lamps.

⚠️ Selection & Precauții de întreținere

1. Output is Sourcing type (PNP). Connect load negative terminal to 0 V; cannot be directly wired for sinking drive.
2. Do not exceed 0.5 A continuous current per channel; total module output current must not exceed 8 O.
3. Freewheeling diodes must be wired in parallel for inductive loads (electrovalve).
4. System2005 backplane modules cannot be plugged directly into X20 bases; backplane bus protocols are incompatible.
5. When purchasing discontinued spare parts, distinguish refurbished / used / brand-new surplus stock and confirm warranty terms.

If required, I can provide:

1) Complete terminal pin assignment table

2) Standard DI/DO wiring schematic

3) Configuration key points for Automation Studio hardware setup

B&R 3DM486.6 Hardware Installation Manual (Field Version)

Product Platform: B&Sistemul R 2005 PCC

Tipul modulului: 16DIN / 16DO Digital Mixed I/O Module

Stare: Manufacturer discontinued, for spare part use only

Domeniul de aplicare: Cabinet assembly, cablare, power-on commissioning, depanare

Table of Contents

1. Safety Instructions
2. Produs & Lista de accesorii
3. Instalare mecanică (Backplane Mounting Procedure)
4. Complete Terminal Pin Assignment
5. Electrical Wiring Specifications (DI/DO Schematic)
6. de mediu & Dimensiuni de montare
7. Power-on Inspection & Indicator LED Definiție
8. Automation Studio Configuration Guidelines
9. Operational Restrictions & Defecte comune
10. Upgrade & Replacement Guidance
11. Mandatory Safety Instructions
12. Module insertion / removal must be performed with power disconnected! Hot-plugging System2005 backplane modules is strictly prohibited; it may permanently damage backplane bus interfaces.
13. Implement ESD protection before handling; wear anti-static wrist strap. Circuit boards are sensitive to electrostatic discharge.
14. Fuses must be installed for external 24 Alimentare VDC; reverse polarity of power supply is forbidden.
15. Freewheeling diodes must be fitted in parallel to inductive loads (electrovalve, contactoare) driven by output channels.
16. Module protection rating IP20, installation inside control cabinet only. Do not expose directly to dust or moisture.
17. Galvanic isolation exists between DI bank and DO bank; no channel-to-channel isolation. Separate low-level I/O cables from power cables during wiring.
18. Modul & Accesorii obligatorii

Modulul principal

Model: 3DM486.6

Canale: 16×DI (24 VDC Sink/Source) + 16×DO (24 VDC Sourcing transistor output, 0.5 A pe canal)

Terminals to be ordered separately (Not supplied with module)

7TB718.9: 18-pin screw terminal block, max conductor cross-section 1.5 mm²

7TB718.91: 18-pin Cage Clamp spring terminal block, max conductor cross-section 1.5 mm²

Quantity required: 2 terminal blocks (X1 for DO, X2 for DI)

3. Mechanical Installation Steps for System2005 Backplane
4. Confirm complete power-off of the entire PCC rack; isolate the power supply module from mains.
5. Align the bottom guide slots of the module with the DIN rail backplane guides and slide horizontally into the slot.
6. Press the side latches inward until an audible click confirms the module is locked to the backplane.
7. Verify the rear gold-plated bus connector is fully seated against the backplane connector without tilting or gaps.

⚠️ Do not pry the module with screwdrivers. Pentru a elimina, release side latches and pull the module out parallel to the backplane.

5. Vertically insert the 7TB718 terminal plugs into the lower X1 and X2 sockets of the module until fully engaged.

Mounting Clearance Requirements

Maintain minimum 25 mm ventilation space above and below each module;

Temperatura ambiantă de funcționare 0 ℃ ~ +60 ℃. Implement cabinet temperature reduction if operating continuously above 55 ℃.

4. Complete Terminal Pin Assignment

X1 = Output Terminal (DO1~DO16)

X2 = Input Terminal (DI1~DI16)

X1 (DO Output, 18 Pin)

✅ Output Type: Aprovizionare / PNP Output

When DO is activated, +24 V is present on DO pin. Connect one terminal of load to DO, the other terminal to 0 V.

X2 (Intrare DI, 18 Pin)

Two DI Wiring Configurations

1. PNP Sensor (Sourcing Type)

Sensor positive → DI channel; Sensor negative → 0 V; Connect module X2.18 to field 0 V

2. NPN Sensor (Sinking Type)

Sensor positive connected to 24 V; Sensor output → DI channel; Connect module X2.17 to field +24 V

Input hardware filter: Fixed at 1 Domnișoară, non-adjustable via software.

5. Evaluări electrice

Backplane 5 V power draw: 1.2 W

Domeniu 24 V power draw: 2.2 W

Maximum continuous per-channel output: 0.5 A DC24 V

Global module output current limit: 8 O; prolonged overload not permitted

Izolare: Galvanic isolation between DI bank and DO bank; nicio izolare între canalele individuale

Protecţie: Thermal shutdown for output short-circuit, protectie inversa polaritatii

6. Module Dimensions (mm)

Lăţime: 25 (System2005 single-width module)

Înălţime: 130

Adâncime: 86

Greutate: aproximativ. 320 g

7. Indicator LED Definiție

One LED assigned per channel on module front face:

DI LED ON: High level detected on corresponding input channel

DO LED ON: Output enabled in program and hardware output switched ON

Power status: Standby LEDs illuminated when backplane supply is normal; no LED response upon backplane communication failure.

8. Automation Studio Hardware Configuration Guidelines
9. Minimum supported AS version: V2.6 and above
10. Hardware library selection: `3DM486.6` System 2005 DM module
11. Address mapping: Follow rack slot sequence; slot numbering starts from CPU and extends backward
12. Diagnostics support: Software readable faults for output short-circuit and overload

Important: Cannot be installed directly onto X20 backplane; bus protocols are incompatible!

9. Fault Troubleshooting Matrix

10. Modernizare & Replacement Guidance

Same Platform Compatibility (No CPU/Backplane Modification)

Similar model: 3DM476.6 (Supports AC24 V inputs; pin assignment differs, wiring modification required)

Platform Upgrade System2005 → X20 (Recommended for New Projects)

Functionally equivalent combination:

X20DI9371 (16DIN) + X20DO9322 (16DO)

Avantaje: Long-term production availability, stable spare part supply, enhanced diagnostic capability.

11. Wiring Engineering Specifications
12. Separate I/O signal cables from power cables, minimum separation distance ≥30 cm; use shielded cables if separation cannot be achieved.
13. Install independent fuses for all 24 VDC circuits (3~5 A recommended rating).
14. Implement single-point earthing inside control cabinet; reliably connect signal ground and protective earth.
15. Recommended cable cross-section: 0.75~1.0 mm².