SICK WL12G-3P2572 Miniature Photoelectric Sensor

(Comanda nr.: 1053535)

Seria de produse: W12G Miniature Senzor fotoelectric | Principiu: Coaxial Polarized Retro-reflective (Auto-collimation, integrated polarizing filter to suppress specular reflection)

✅ Model Code Definition

WL: Senzor fotoelectric retroreflectorizant

12G: W12G square die-cast zinc housing series

3: PinPoint red LED with polarization

P: Ieșire PNP

2572: Codul versiunii, supports transparent object detection with one-touch Teach-in setup

📌 Core Electrical Specifications

📌 Mechanical & Environmental Data

Dimensiune: 15.5 × 48.5 × 42 mm, die-cast zinc housing

Conector: M12 5-pin male

Clasa de protectie: IP66 / IP67

Temperatura de operare: -40℃ ~ +60℃

Greutate: Aproximativ. 120g

Included accessory: Mounting bracket BEF-KH-W12

📌 Key Features

1. Coaxial Optics + Polarizing Filter: Detects transparent objects (PET bottles, films, sticlă), suppresses specular reflection from smooth surfaces
2. One-touch Teach-in: One-click threshold setting, two attenuation modes for transparent materials
3. PinPoint Light Spot: Small light spot for precise positioning, uniform beam at long distance
4. Wide-temperature metal housing, potrivit pentru medii industriale dure (ambalaj, logistică, linii de producție automatizate)

📌 Pin Assignment (M12 5-pin male)

1: Brown DC+

2: White Auxiliary input / External Teach-in

3: Blue DC-

4: Black PNP signal output

5: Grey Function pin

📌 Typical Applications

Transparent bottle detection, film/web processing, packaging conveyor lines, detectarea prezenței obiectelor, numărarea transportoarelor, sheet/workpiece presence inspection.

📌 Replacement & Same-series Reference

WL12G-3N2572: Same specs, NPN version (Order No.1053530)

WL12G-3P2572S02: Special variant for short-range transparent detection

Recommended reflectors: PL80A, P250F

📌 Troubleshooting

1. Unstable transparent object detection: Re-run Teach-in, select Mode II (high attenuation); clean lens and reflector
2. Declanșare falsă: Check polarization alignment; always use polarized retro-reflective type for glossy surfaces; avoid direct strong light hitting lens
3. Fără ieșire: Verify power supply and M12 pinout, ensure load current ≤100mA

📌 HS Code Reference

Photoelectric sensor: 8525801300 (for customs declaration only, subject to final customs ruling)

WL12G-3P2572 VS WL12-2B430 Comparison Table

WL12-2B430: Legacy W12 retro-reflective sensor, without coaxial polarization and Teach-in for transparent objects; WL12G-3P2572: New generation W12G, specialized for transparent bottles and films

Ghid de înlocuire

1. If WL12-2B430 was used for opaque workpiece detection: Mechanical mounting can be reused, but cable termination needs rework (4-pin → 5-pin)
2. If the station detects transparent bottles / films: The legacy WL12-2B430 is inherently unsuitable for this application; upgrade to WL12G-3P2572 for stable detection

Domestic Alternative Selection List (Polarized Retro-reflective, Detectarea obiectelor transparente, Equivalent to WL12G-3P2572)

Selection priority: Polarizing filter + Teach-in function required for stable PET/film detection; standard domestic retro-reflective sensors cannot substitute!

✅ Recommended Alternatives (Transparent object capable, polarized retro-reflective, PNP, conector M12)

1. LANBAO PR-TM20D-P (First Recommendation)

Principiu: Polarizat retro-reflectorizant, supports PET bottle & transparent film detection, with Teach-in

Raza de detectare: 0~4m, PNP output DC10~30V

Locuințe: W12-style square metal body, M12 cu 5 pini, compatible mounting hole layout

Avantaje: Established domestic brand, strong ambient light immunity, widely used in packaging industry to replace BOLNAV, stable lead time

Aplicație: Linii de umplere, transparent bottle presence check

2. HEYI PG-TM40P

Polarizat retro-reflectorizant, one-touch Teach-in, dedicated transparent object detection

0~4m range, PNP, M12 cu 5 pini, metal housing IP67

Avantaje: Widely adopted in lithium and packaging industries, resistant to dust and oil contamination

3. SODRON PR20-TM40P

Polarized retro-reflective with Teach-in, 4m range PNP M12

Carcasa metalica, wide temperature range -30~+60℃, rentabil

⚠️ Economy Alternatives (Opaque objects only, cannot detect transparent bottles, equivalent to legacy WL12-2B430)

Nota: These lack coaxial polarization & transparent detection algorithm, transparent materials will pass through and cause missed detection!

F&C CR-40P: Polarizat retro-reflectorizant, 4m, PNP, reglaj potențiometru, M12 cu 4 pini

MEIJIN PR-TM40P: Standard polarized retro-reflective, reglaj potențiometru

📌 Selection Notes

1. Transparent object detection requirement: Polarizing filter + Teach-in. Ordinary retro-reflective photoelectric sensors cannot replace WL12G-3P2572
2. Conector: M12 5-pin preferred, request pin definition matching SICK WL12G-3P2572 to minimize wiring modification
3. Reflector: PL80A can be reused, compatible with domestic sensors
4. Testing recommendation: For thin transparent film / glass bottle applications, on-site sample testing is mandatory to verify no penetration false trigger

📌 Pin Compatibility Remarks

WL12G-3P2572 M12 5-pin:

1 Brown DC+｜2 White External Teach-in｜3 Blue DC-｜4 Black PNP Output｜5 Grey Function Pin

Most domestic 5-pin alternatives adopt this pinout. Specify pin definition same as SICK WL12G-3P2572 during procurement.

WL12G-3P2572 Application Scenarios

Poziționarea miezului: Coaxial polarized retro-reflective photoelectric sensor for transparent objects, equipped with Teach-in, wide-temperature metal housing. Primary use: PET bottles, sticlă, transparent film detection; also compatible with ordinary opaque workpiece detection for humid, prăfuită, low-temperature production lines.

1. Mâncare & Beverage Packaging Industry (Aplicația principală)
2. PET empty bottle inspection on blow molding / filling lines: Empty bottle in-position counting, missing bottle detection, bottle body / bottom presence confirmation. Legacy WL12 series easily suffers light penetration and missed detection on empty transparent bottles; this coaxial polarized model reliably identifies PET bottles.
3. Sticlă / pharmaceutical vial detection: Oral liquid bottles, beer glass bottles, reagent vial in-position check and missing bottle detection on conveyor; IP67 withstands water washdown in wet cleaning stations.
4. Transparent packaging film, shrink film monitoring: Film presence detection and film-break alarm on packaging & sleeve wrapping machines. Ultra-thin transparent films can be reliably detected via Mode II high-attenuation Teach-in.
5. Finished transparent plastic tray / blister pack detection: In-position and missing part detection for food trays on conveyor lines.
6. Farmaceutic & Cosmetic Industry
7. Presence detection and sorting counting for transparent reagent bottles and cosmetic bottles on conveyor.
8. Web break monitoring for transparent aluminum-plastic packaging films.
9. Clean filling lines: Metal housing resists cleaning chemical corrosion.
10. Film & Web Processing Industry
11. BOPP, PET transparent web: Web presence detection, web break emergency stop alarm.
12. Web feed monitoring on laminators and slitting machines to prevent idle operation without web material.

⚠️ Heavily wrinkled films require on-site Teach-in tuning.

4. Logistică & Automatizarea ambalajelor
5. In-position detection and sorting trigger for transparent courier bags and sealed transparent plastic packages.
6. Detection of transparent packaged goods inside cartons. (Opaque workpieces are also supported, but this model’s advantage is not for plain carton inspection).
7. General Custom Automation (Harsh Environment Stations)
8. Low-temperature applications: Cold warehouse conveyor workpiece detection (-40℃ capability, not available on legacy WL12-2B430).
9. Sheet metal & plastic part in-position detection. (Works for opaque parts, but this is a downgrade application with poorer cost efficiency).
10. Pick-and-place robot, transfer station workpiece presence signal; PNP output directly connects to PLC.

✅ Suitable Operating Conditions

Detection of transparent / semi-transparent materials (PET, sticlă, film transparent) where ordinary retro-reflective sensors suffer light penetration and false switching;

Umed, washdown, prăfuită, low-temperature environment;

High-speed conveyor, up to 1500Hz switching frequency for high-speed line counting;

Compact installation space, small W12 square housing;

One-click calibration available; re-Teach to compensate lens / reflector dust accumulation.

❌ Not Recommended Applications

1. Dark light-absorbing objects, thick black rubber: Excessive light attenuation, diffuse photoelectric sensor recommended instead.
2. Highly specular polished metal sheets: Polarization reduces interference but strong specular reflection may still cause disturbance.
3. Distanţă >4m: Exceeds sensing range.
4. Tiny gaps / miniature objects: Fiber optic sensor recommended.

Application Selection Distinction vs Legacy WL12-2B430

WL12G-3P2572: Preferred for → Transparent bottles, filme transparente, sticlă, low-temperature / washdown lines

WL12-2B430: Preferred for → Opaque workpieces only, normal temperature dry lines, no transparent object identification required