HEIDENHAIN ID 1065932-68 Кодер

Basic Model Positioning

Модель: ECN 413 Absolute Rotary Encoder (Integrated Bearings)

ID Series: All variants with ID 1065932-XX belong to the ECN413 2048 EnDat01 series. Суффикс -68 is a dedicated order designation, primarily used as feedback for elevator traction machines, spindle servos and heavy-duty servo motors.

Основные электрические характеристики

1. Measuring Specifications

Grating lines: 2048 линии (1 Vpp sinusoidal incremental signals)

Single-turn absolute position resolution: 8192 (13-bit single-turn)

Интерфейс: ЭнДат 01 digital serial interface

Incremental signal amplitude: ~1 Vss

Maximum response frequency: 400 кГц

2. Источник питания

Wide-range DC supply: 3.6 V … 14 В Вашингтоне

3. Механическая структура

Тип вала: Through hollow shaft φ12 mm, compatible with double-sided clamping rings

Монтаж: Муфта статора (flange outer diameter LK63 mm)

Rotor moment of inertia: ≤2.4×10⁻⁶ kg·m²

Allowable axial play: ±1 mm

Starting torque (20℃): 0.01 Н·м

4. Защита & Температурный диапазон

Класс защиты: IP64 housing with shaft end sealing

Рабочая температура: -40 ℃ ~ +100 ℃

Cable ratings: Fixed cable -30℃; cable for drag chain movement -10℃

5. Вибрация & Ударная устойчивость

Vibration resistance (55–2000 Hz): ≤300 m/s²

Short-duration shock resistance: ≤2000 m/s² (6 ms pulse)

Электропроводка & Mechanical Suffix Definition (1065932-68)

Cable outlet: Dual axial/radial outlet, 1 m bare wire end output

Wiring diagram document No.: D288678

Shaft code: 70C standard hollow clamping shaft

Distinction of suffix -68 from other series codes (-23/-59/-80): Differences in cable shielding structure, outlet angle and internal terminal layout; direct interchange is not supported.

Типичные сценарии применения

1. Permanent magnet synchronous elevator traction machines (наиболее широко используемый)
2. CNC machine tool spindle servo motors
3. Heavy-duty automation servos & injection molding machine servos
4. Position closed-loop control for lifting & подъемное оборудование

Differentiation Table for Identical ID Series (1065932-ХХ)

Replacement Precautions

1. Only the variant with identical suffix 1065932-68 can be used for replacement; mismatched cable connectors / outlet angles on other suffixes prevent fitment.
2. Matched drives must support the EnDat01 protocol (compatible with legacy Siemens drives and dedicated elevator inverters).
3. For the φ12 mm hollow shaft, strictly follow the manual for clamping torque; over-tightening will damage the grating disk.

Full Application Cases of ХАЙДЕНХАЙН 1065932-68 (ECN413 2048 EnDat01)

This model is an absolute encoder with integrated bearings, featuring a φ12 mm through hollow shaft and 1 m bare wire output. It adopts EnDat01 protocol, delivers 2048-line 1 Vpp sine/cosine signals and 13-bit single-turn absolute position data, with IP64 protection and wide temperature & high shock resistance. Six major mainstream application fields are listed below, including matched equipment, process benefits and on-site operating conditions.

1. Machine-Room-Less Permanent Magnet Synchronous Elevator Traction Machines (Largest-Volume Core Application)

Случай 1: Gearless Traction Machine Retrofit for Thyssenkrupp / Kone Domestic Elevators

1. Matched Equipment: MRL permanent magnet synchronous traction machines for 4–10 storey residential machine-room-less elevators & villa lift main drives
2. Matching Advantages

Retains absolute rotor position after power failure; no homing required upon power-up for fast, precise car leveling

2048-line sinusoidal signals enable stable low-speed start/stop with 0.01 mm positioning accuracy, eliminating elevator shaking, overtravel and under-travel faults

-40~+100℃ wide temperature range adapts to seasonal temperature fluctuations, heavy dust and humid shaft environments; IP64 sealing blocks concrete dust and condensate inside elevator hoistways

3. Exclusive Advantages of Model 1065932-68: Dual axial/radial 1 m bare wire outlet fits compact rear mounting space of traction machines; no transition connectors required to reduce potential failure points. The φ12 mm clamping hollow shaft sleeves directly onto the motor spindle for space-saving installation.
4. On-Site Performance: After replacing domestic imitation encoders, elevator leveling error drops from ±5 mm to ±0.5 mm; overspeed protection response time <9 мкс, with annual inspection failure rate reduced by 70%.

Случай 2: Main Drive Feedback for Commercial Heavy Passenger & Freight Elevators

Applied to high-rise 800–1600 kg freight elevators, paired with Monarch / STEP EnDat-protocol dedicated elevator inverters for speed closed-loop control, rotor commutation and overspeed monitoring on safety circuits.

1. Spindle & Feed Servo Motors for CNC Machine Tools

Случай 1: High-Speed Spindle Servos for Vertical Machining Centers (Legacy Siemens 802D / 840D Systems)

1. Оборудование: Domestic VMC850 vertical machining centers, second-hand DMG lathes, permanent magnet synchronous spindle servo motors
2. Compatibility Rationale: EnDat01 compatible with early Siemens CNC drives; 1 Vpp sinusoidal signals maintain stable high-speed operation up to 12,000 rpm without subdivision loss. Integrated bearings withstand cutting vibration up to 300 м/с², delivering long-term stable operation in workshops with oil contamination and metal dust.
3. Process Benefits: Spindle indexing accuracy ±1 arcsecond with no visible tool joint lines in mold milling and boring. Absolute angle readout on power restart eliminates spindle homing steps, cutting single-piece machining cycle time by 15%.

Случай 2: Feed Axis Servos for CNC Cylindrical Grinding Machines

X/Z axis servos on precision crankshaft & bearing grinders rely on high-resolution sinusoidal feedback to guarantee micron-level dimensional consistency of ground workpieces. Wide temperature tolerance suits workshop environments splashed with grinding coolant.

III. Automated Hoisting & Подъемное оборудование

Случай: Lift Motors for Automated Parking Systems & Servos for Hydraulic Lifting Platforms

1. Оборудование: Permanent magnet lifting drives for multi-storey intelligent parking garages, heavy-duty industrial lifting freight elevator servos
2. Operating Requirements

Precise alignment of parking pallets with overtravel limit protection

Withstands frequent start-stop cycles and persistent vibration; encoder shock resistance up to 2000 m/s² prevents grating breakage

Stores parking floor height data after power loss; no re-homing needed after restart to boost garage operational efficiency

3. Преимущества выбора: 1 m bare wire output supports long-distance wiring to garage control cabinets; double-layer shielding suppresses electromagnetic interference from inverters.
4. Industrial Robots & Gantry Handling Manipulators

Случай: 6-Axis Joint Servos for Stamping Loading/Unloading & Gantry Robots

1. Сценарии применения: Stamping workshops for automotive production, gantry manipulators for 3C component handling; built-in feedback for servo joint motors
2. Основные функции: Real-time single-turn absolute angle feedback of joint posture enables robot reset without mechanical origin homing after power failure, drastically shortening production line model changeover commissioning time. Low rotor moment of inertia (2.4e-6 kg·m²) accommodates rapid reciprocating robot motion with fast dynamic response and zero trajectory deviation.
3. Экологическая адаптивность: IP64 housing safeguards the optical scanning unit from workshop welding fumes and equipment vibration.
4. Rotary Station Equipment for Printing, Упаковка & Текстильное оборудование

Случай 1: Main Drive Servos for Web-Fed Printing Presses

Main motor positioning for high-speed gravure and flexographic printing machines to control register accuracy. 2048-line sinusoidal signals deliver constant web transport speed and eliminate register misalignment & web stretch errors.

Случай 2: Servo Rotary Tables for Vertical Bag Making Machines & Rotary Labelers

Rotary indexing stations on packaging machinery for precise label and seal positioning; wide temperature range adapts to high-temperature drying zones in production workshops.

1. Precision Indexing Inspection & Custom Automation Rotary Tables

Случай: Indexing Rotary Tables for Optical Inspection & Gear Testing Equipment

1. Оборудование: Gear mesh testing instruments, lens rotary indexing platforms, auxiliary rotary axes for coordinate measuring machines (CMMs)
2. Преимущества: 13-bit single-turn absolute positioning delivers high angular repeatability. Low starting torque (0.01 Н·м) matches compact precision torque motors with zero backlash measurement errors.

Key Selection Differentiators of 1065932-68 (Series Suffix Comparison)

On-Site Usage Restrictions for This Model (Applicable to All Cases)

1. Do not apply excessive clamping torque to the hollow shaft, as it will compress and damage the grating disk.
2. Bare-wire variant (-68) is not recommended for drag chain moving applications; its fixed cable design is only suitable for stationary wiring.
3. Drives must support EnDat01. EnDat2.2-capable drives offer backward compatibility but require parameter tuning for protocol matching.
4. An additional protective sleeve is recommended for machine tool environments with heavy coolant splashing and water mist.

Примечания к переводу

1. Industry standard terminology strictly follows HEIDENHAIN official English catalog wording (grating disk, ЭнДат, hollow clamping shaft, moment of inertia, arcsecond, register accuracy etc.)
2. Elevator & CNC industry jargon unified per international automation standards (MRL machine-room-less elevator, traction machine, homing, closed-loop control)
3. Technical units, protocols and model codes fully retained without modification
4. Tables formatted to match original Chinese structure for easy cross-reference in technical documents