Mitsubishi MR-J4W2-77B 2-axis integrated servo drive - Контактор,автоматический выключатель,датчик,Кодер,ПЛК,Конвертер

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 Mitsubishi MR-J4W2-77B 2-axis integrated servo drive - Контактор,автоматический выключатель,датчик,Кодер,ПЛК,Конвертер

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Mitsubishi MR-J4W2-77B 2-axis integrated servo drive

МР-J4: MELSERVO-J4 servo series

П2: 2-axis integrated drive (one unit controls 2 моторы)

77: Rated power of each axis: 750Вт + 750Вт

Б: SSCNETⅢ/H fiber bus interface for fiber synchronous control, совместим с Мицубиси motion CPUs

📋 Main Specifications

ЭлементСпецификация
Number of axes2 топоры
Rated power per axis0.75кВт (750Вт)
Источник питания3-фаза / single-phase AC200~240V, 50/60Гц (marked on label: 3PH+1PH 200-240V)
Communication busSSCNETⅢ/Ч (high-speed fiber synchronization)
Функция безопасностиBuilt-in STO Safe Torque Off (соответствует МЭК 61800-5-2)
Dynamic brakeВстроенный
РазмерыW85 × H168 × D195 mm
Масса2 кг
Encoder support22-битовый абсолютный энкодер (4,194,304 п/р)
СертификатыCE, UL/cUL, UKCA, РоХС
Код ТН ВЭД85044095

 

Mitsubishi MR-J4W2-77B 2-axis integrated servo drive

🛠️ Compatible Motors

Compatible with Mitsubishi HG-MR73 / ХГ-КР73 (750W J4-series servo motors), supporting absolute encoders.

🎯 Типичные применения

Многоосное синхронное оборудование: чип-монтажники, inspection platforms, transfer modules, Вспомогательные станки с ЧПУ, упаковочное оборудование, полупроводниковое оборудование.

Преимущество: Two axes share one drive, saving cabinet space and reducing cost.

🔄 Replacement Options

  1. Upgrade to new generation (J5):MR-J5W2-77B (same 2-axis rating, SSCNETⅢ/H compatible, улучшенная производительность)
  2. Separate drive solution:2 pcs MR-J4-70B (single-axis 750W, larger footprint)
  3. Замена устаревшего оборудования:Predecessor MR-J3W-77B. Wiring and program differences, не подключи и работай

This is a bus-type сервопривод; pulse command control is not supported directly. It must be used with Mitsubishi motion controllers (Q/R series motion CPU) via SSCNET fiber link.

USB port for commissioning; configured with MR Configurator2 software.

Запчасти: Power board, CPU board, CNP connector with individual part numbers (303772, 303769, и т. д.)

MR-J4W2 (MR-J4W2-77B) Тревога / Список кодов неисправностей

Описание: MR-J4W2 2-axis integrated type B (SSCNETⅢ/Ч). Alarms are divided into fault alarms (latched, reset required) and warnings (нет выключения, prompt only).

Суффикс .1/.2 stands for Axis 1 / Ось 2, which is critical for this 2-axis model.

Readout: Drive panel or MR Configurator2 software; alarm history can be saved with waveform data for troubleshooting.

  1. Fault Alarms (АЛМ, machine shutdown)
  1. Код тревогиИмяBrief Cause & Поиск неисправностей
    10Пониженное напряжениеInsufficient DC bus voltage; missing phase, voltage drop, плохой контакт контактора, damaged rectifier module
    12Memory errorInternal ROM / flash failure; replace drive if fault persists after power cycle
    13Clock errorInternal RTC failure; drive replacement is generally required
    15Power circuit errorPre-charge / soft-start circuit failure on main power side
    16Замыкание на землюShort to earth of motor power cable, motor winding insulation breakdown
    19Main circuit errorIPM or power driver hardware damage
    1АОшибка комбинации двигателейMismatched motor model in PA01/PA02; wrong encoder cable or motor selection (.1 Axis1, .2 Axis2)
    20Encoder initial communication errorHandshake failure at power-up; broken encoder cable, свободный разъем, неисправный кодер
    24Ошибка связи с энкодеромCommunication dropout during operation; EMI interference, poor shield on long cable, water ingress in connector
    25Encoder Z-phase errorAbnormal encoder zero signal
    2БEncoder counting errorCount disorder caused by interference or encoder hardware failure (.1 Axis1, .2 Axis2)
    30Regeneration errorСломан тормозной резистор, wrong resistance value, excessive regenerative power; built-in regeneration insufficient, требуется внешний резистор
    31Превышение скоростиMotor speed exceeds limit; abnormal command, encoder feedback fault, runaway due to excessive gain
    32Перегрузка по токуАппаратное обеспечение / software overcurrent; phase-to-phase short circuit in motor, shorted power wire, IPM breakdown, mechanical jam
    33ПеренапряжениеDC bus over-limit; excessive energy feedback during deceleration, high input voltage, вышла из строя схема регенерации
    34SSCNET receive error 1SSCNETⅢ/H fiber communication fault: bent fiber, contaminated end face, свободный разъем, faulty fiber port on motion CPU
    35Command frequency errorIllegal command sent from upper motion controller
    36SSCNET receive error 2Fiber synchronization timing error, multi-axis link synchronization fault
    37Parameter errorParameter out of range or checksum error; restore factory settings and re-download parameters
    3АSurge suppression circuit errorSoft-start circuit failure at power-on
    3ЭOperation mode errorMismatch between control mode parameter and SSCNET configuration on master side
    42Full-closed control errorExternal linear scale feedback fault (only for full-closed loop mode)
    45Main device overheatPower module overheat; заблокирован канал охлаждающего воздуха, fan stall, высокая температура окружающей среды
    46Motor overheatMotor thermal sensor triggered; continuous overload, poor motor heat dissipation (.1 Axis1, .2 Axis2)
    47Cooling fan faultDrive internal fan stall / low speed; помехи от посторонних предметов, fan aging
    50Перегрузка 1Постоянная перегрузка (electronic thermal protection); mechanical binding, high friction, undersized selection
    51Перегрузка 2Peak overload; impact load, sudden mechanical lock
    52Position excessive errorPosition deviation exceeds threshold; lost pulses, mechanical jam, low gain, excessive command speed (.1 Axis1, .2 Axis2)
    54Vibration detectionServo oscillation; excessive gain, mechanical resonance
    56Forced stop alarmSTO safety circuit open, emergency stop triggered, disconnected STO wiring
    61Operation errorIllegal command while servo ON, sequence control error
    63STO timing errorTiming mismatch between two STO channels, asymmetric safety wiring
    64Safety setting errorIncorrect STO safety parameter configuration

    Предупреждения (WARN, servo keeps running, alert only)

Warning CodeИмяОписание
91Drive overheat pre-warningTemperature approaching protection threshold
92Battery cable breakAbsolute encoder battery wire disconnected; dead battery, свободная вилка
95STO warningSingle STO channel abnormal (single wire open, shutdown alarm not triggered yet)
96Home setting warningFaulty home signal logic or home proximity signal
9БPosition deviation pre-warningPosition error close to alarm threshold
9ФBattery low warningEncoder battery voltage low; replace battery soon to avoid home position loss
E0Regeneration overload warningSustained high regenerative load
Е1Overload warning 1Load approaching overload threshold
Е2Motor overheat warningMotor temperature rising
Е3Absolute counter warningAbnormality of absolute position counter
E4Parameter warningUnreasonable parameter setting (no latch-up)
E6Drive-side forced stop warningСТО / E-stop triggered at drive side
E7Controller forced stop warningStop command issued by upper motion CPU
E8Fan speed drop warningFan aging with reduced speed, not stalled
E9Main circuit OFF warningMain power cut off while control power remains energized
ЭБOther axis alarm (2-axis specific)The other axis on this drive has an active fault
ЕСOverload warning 2High peak load detected
ЭДOutput power limit warningContinuous output power close to rated limit
Ф0Tough drive instantaneous power dip warningTough drive function activated by voltage fluctuation
Ф2Drive log write errorInternal fault recorder access failure
F3Vibration diagnostic warningHigh mechanical vibration detected by diagnostic function

Special Notes for MR-J4W2 2-Axis Drive

  1. Суффикс .1 = CH1 (Ось 1);.2 = CH2 (Ось 2). Confirm faulty axis first; motor and encoder of the two axes are independent.
  2. EB warning is unique to this multi-axis model: When one axis faults, the other axis reports EB to indicate the companion axis failure. Do not troubleshoot EB directly; check the real alarm code on the other channel.
  3. 34 / 36 fiber alarms: For SSCNETⅢ/H fiber, clean end face first, minimum bend radius ≥30mm, avoid sharp bends.
  4. СТО (56, 63, 95): Two STO channels must switch synchronously; inconsistent timing triggers code 63.
  5. Сброс тревоги: Remove root cause first, turn servo SON OFF then reset. Some hardware faults cannot be cleared by power cycling.

Mitsubishi MELSERVO Servo Drive Model List

General suffix definition

А: Пульс + аналоговый интерфейс (pulse command type)

Б: SSCNETⅢ/H fiber bus (fiber synchronization with motion CPU, MR-J4W2-77B belongs to this type)

подруга / Г: CC-Link IE / CC-Link IE TSN Ethernet bus

П2: 2-интегрированная ось; W3: 3-интегрированная ось

D1/D2/D3: Separate power type (amplifier unit paired with MR-CV power supply)

Numeric code for power rating (10= 0,1 кВт, 20= 0,2 кВт, 40= 0,4 кВт, 60=0.6kW, 70= 0,75 кВт, 100= 1 кВт, 200=2кВт, 350=3.5kW, 500=5kW, 700=7kW)

RJ: Special specification version

Active Series (Available for new orders)

  1. MR-J5 Series (Latest generation, MELSERVO-J5, 3.5отклик кГц)

Одноосный

MR-J5-10A / 20А / 40А / 60А / 70А / 100А / 200А / 350А / 500А / 700A 【Pulse type】

MR-J5-10G / 20Г / 40Г / 70Г / 100Г / 200Г / 350Г / 500Г / 700G 【CC-Link IE TSN】

MR-J5-10B / 20Б / 40Б / 70Б / 100Б / 200Б / 350B 【SSCNETⅢ/H fiber】

Multi-axis integrated

MR-J5W2-22B / 44Б / 77Б / 1010Б / 2020Б (2-ось, SSCNET fiber)

MR-J5W3-222B / 444Б / 777Б (3-ось, SSCNET fiber)

MR-J5W2-22G / 44Г / 77Г / 1010Г (2-ось, CC-Link IE TSN)

MR-J5W3-222G / 444Г / 777Г (3-ось, CC-Link IE TSN)

Separate power type (Common DC bus regeneration system)

MR-J5D1-G4-N1 (1-ось), MR-J5D2-G4-N1 (2-ось), MR-J5D3-G4-N1 (3-ось)

Matching power unit: MR-CV4 regenerative converter

  1. MR-J4 Series (Mature mainstream, your model belongs here)

Одноосный

MR-J4-10A / 20А / 40А / 60А / 70А / 100А / 200А / 350А / 500А / 700А / 11ТО / 15ТО / 22ТО

MR-J4-10B / 20Б / 40Б / 60Б / 70Б / 100Б / 200Б / 350Б / 500Б / 700Б (SSCNETⅢ/Ч)

MR-J4-10GF / 20подруга / 40подруга / 70подруга / 100подруга (CC-Link IE Field)

Multi-axis integrated (Focus: MR-J4W2 / J4W3)

MR-J4W2-22B (0.2+0.2кВт)

MR-J4W2-44B (0.4+0.4кВт)

MR-J4W2-77B (0.75+0.75кВт, твоя модель)

MR-J4W2-1010B (1+1кВт)

MR-J4W2-2020B (2+2кВт)

MR-J4W3-222B / 444Б / 777Б (3-интегрированная ось)

MR-J4W2-0303B6 (Low-power special version)

Separate amplifier unit

MR-J4-DU900B / DU11KB / DU15KB / DU22KB, used with MR-CV regenerative power supply

  1. MR-JE Economy Series (Low-cost, пульс / simple bus, low power range)

MR-JE-10A / 20А / 40А / 70А / 100А / 200А

MR-JE-10C / 20С / 40С / 70С (EtherCAT version, JE-C)

Приложение: Simple feeding and transfer; SSCNET fiber multi-axis synchronization is not supported

  1. MR-JN Micro Economy Series (Ultra compact, 10~100W)

MR-JN-10A / 20А / 40А / 60А / 100А

Приложение: Small rotary tables, miniature slides, entry-level low-power

⏸️ Obsolete Series (Spare parts market only, not recommended for new machines)

MR-J3 (Производство прекращено, stock spares reducing)

Одноосный: MR-J3-10A /20A/40A/70A/100A/200A/350A / MR-J3-10B/20B/40B/70B

Многоосевой: MR-J3W-22B / MR-J3W-44B / MR-J3W-77B (J3 2-axis, predecessor of J4W2)

CC-Link version: MR-J3-10T / 20T /40T

MR-J2S (Наследие, manufacturer repair service terminated)

MR-J2S-10A/20A/40A/70A/100A/200A/350A, MR-J2S-10B, MR-J2S-CP (built-in positioning type)

MR-J2 (Erly first generation, nearly phased out)

MR-J2-10A、MR-J2-20A, и т. д..

📌 Auxiliary Units (Common servo system accessories)

MR-CV: Regenerative power converter (common DC bus system for J4/J5D)

MR-RB: External regenerative braking resistor

MR-TB: Terminal block adapter

📎 Quick Selection Reference for MR-J4W2-77B

Замена той же серии: MR-J4W2-77B

Upgrade to new generation: MR-J5W2-77B (SSCNET compatible, preferred direct upgrade)

Separate drive alternative: 2 pcs MR-J4-70B

Эконом альтернатива: JE series does not support SSCNET fiber, cannot replace directly

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