Lenze i510 Compact Inverter

The i510 is the entry-level integrated inverter of the i500 series with non-expandable communication modules. It is positioned against the higher-end modular i550 within the same product family.

Designed for general simple drive applications: конвейеры, фанаты, насосы, mixers and light-duty travelling mechanisms.

> Диапазон мощности: 0.25kW～15kW

2. Основные электрические характеристики

2.1 Supply Voltage Options

Single-phase AC230V: 0.25～2.2kW

Three-phase AC230V: 0.25～5.5kW

Three-phase AC400/480V: 0.37～15kW

2.2 Перегрузочная способность

Continuous overload: 150% for 60s

Peak short-term overload: 200% for 3s

2.3 Standard I/O (Terminal Block X3)

5 Цифровые входы (DI3/DI4 can be multiplexed for 100kHz frequency / HTL encoder input)

1 Цифровой выход (ДЕЛАТЬ)

2 Аналоговые входы (ИИ: 0–10 В / 4–20 мА)

1 Аналоговый выход (К: 0–10 В / 4–20 мА)

1 Релейный выход (Change-over contact NO/NC)

Built-in 24VDC control power supply output

2.4 Communication Variants (Order Code Differentiation)

1. 000С: Basic I/O version, no on-board communication
2. 001С: On-board Modbus RTU + CANopen (most widely used in China)

> ❗No expansion modules for EtherCAT or PROFIBUS are available for the i510. Select the i550 if industrial Ethernet is required.

3. Order Code Breakdown (Пример: I51AE1004F001S)

I51 A E 1004 Ф 0 0 0 0 1С

I51 = i510 series

A = 1st generation hardware; B = 2nd generation hardware

E = Cabinet-mounted version (IP20)

1004 = Power code → 0004 = 4.0kW

F = 3AC 400/480V power supply

0 = Conformal coating absent; V = Conformal coated PCB

0 = No built-in RFI filter; 1 = Built-in RFI filter

0 = 50Hz EU default parameters; 1 = 60Hz North American parameters

001S = I/O variant (001S equipped with Modbus/CANopen)

4. Commissioning Methods
5. Keypad Operator: Detachable operating panel
6. Mobile WLAN Commissioning: Optional WLAN module + Ленц App
7. PC Commissioning: USB adapter + EASY Starter (official configuration software)
8. Ключевое сравнение: i510 VS i550 (Справочник по выбору)

6. Типичные сценарии применения

Ленточные конвейеры, packaging machine transfer lines, small fans & насосы, mixing equipment, light lifting mechanisms, general spindles for woodworking machinery.

7. Selection Pitfall Guidelines
8. Applications requiring fast braking and frequent regenerative loads → Prioritize i550 (integrated brake chopper)
9. EtherCAT / Profinet industrial Ethernet required → i510 is not applicable
10. For 400V 11kW/15kW heavy-duty operation, proper thermal management and line reactor configuration are mandatory
11. No built-in brake transistor on i510; external brake resistor + external brake unit is mandatory for high-inertia stopping
12. Common Accessory List

Панель оператора: EZAEBK1001

USB Commissioning Module: EZAEUSB001

WLAN Wireless Commissioning Module: EZAEWLAN001

External RFI filter, тормозной резистор, line reactor

Upon request, I can provide further materials:

✅ Full power rating order code table

✅ Terminal wiring diagram

✅ Standard parameter template for conveyor applications

✅ Fault code list

✅ Alternative model solutions for existing unit replacement

Practical Application Cases of Lenze i510 (Directly usable for tender documents & selection reference)

> Core positioning: The i510 is a general-purpose basic drive supporting V/F and sensorless vector SLVC control. The 001S variant features on-board Modbus RTU/CANopen.

No built-in brake chopper, STO unsupported, no industrial Ethernet expansion available. It is preferred for light-duty loads with smooth start/stop and no high-precision positioning requirements.

Случай 1: Segmented Roller / Belt Conveyors for Logistics Warehousing (Most Popular Application)

Условия эксплуатации

Independent roller conveyors in e-commerce warehouses and food production lines. Automatic speed regulation to prevent material blockage triggered by accumulated goods; each conveyor driven by a separate motor.

Диапазон мощности: 0.37kW～4.0kW, 3AC400В

Control scheme: PLC multi-drop network control via Modbus RTU. Photoelectric sensors detect downstream material presence to trigger upstream speed reduction or stop. Digital inputs handle fault reset and run enable; relay output for fault alarm.

i510 Advantages

1. Slim frame width (≤4kW models only 60mm) allows dense zero-clearance cabinet mounting
2. S-curve ramp prevents carton tipping and reduces mechanical impact on rollers
3. Built-in DC braking enables stable short-distance stopping
4. WLAN module + Lenze App enables on-site commissioning without cabinet disassembly

Selection Reminder

For frequent emergency stops and high-inertia loads: External brake resistor + external brake unit are mandatory (i510 lacks integrated brake chopper). Upgrade to i550 for heavy-duty continuous conveying.

Случай 2: Auxiliary Drives for Packaging Machinery (Material Feeding Lines, Wrapping Conveyors, Discharge Belts)

Условия эксплуатации

Infeed belts, separating conveyors matched with horizontal flow wrappers and case packers; multi-speed switching to synchronize with main machine cycle.

Диапазон мощности: 0.25～2.2kW, single-phase 230V / three-phase 400V optional

Control Option 1 (Basic machines): Multi-speed control via digital inputs with 3~5 preset speeds

Control Option 2 (Automated machines): CANopen bus linkage to follow main machine speed

Matching Benefits

I/O resources perfectly meet auxiliary machine requirements: 5ОТ / 1ДЕЛАТЬ / 2ИИ / 1 реле. 0–10V analog input accepts speed reference from main equipment. Simplified parameter structure enables standardized templates for machinery manufacturers.

Caveat

If electronic cam, master-follower synchronization or high-precision spindle positioning is required, the i510 cannot be used; select i550 or servo drives instead.

Случай 3: Фанаты, Circulation Exhaust & Oven Circulation Fans (Energy-saving Constant Pressure Control)

Условия эксплуатации

Constant temperature / constant air volume PID regulation for food drying tunnels, workshop ventilation and simple waste gas treatment systems.

Диапазон мощности: 0.75～11kW

Control method: Built-in PID regulator; temperature/pressure transmitters connected to analog inputs for automatic speed adjustment; sleep energy-saving function available.

Value Highlights

VFC-Eco energy-saving mode optimizes operation for quadratic fan loads and reduces no-load power loss, delivering notable energy savings compared with direct-on-line contactor control.

> Примечание: For explosion-proof fan applications, explosion-proof motors and external certification are required. The i510 itself is not explosion-proof.

Случай 4: Миксеры & Blenders for Light Materials

Условия эксплуатации

Small powder blenders, water treatment chemical mixing tanks; continuous low-speed stirring and intermittent operation.

Диапазон мощности: 0.55～5.5kW

Контроль: Analog speed reference or bus command. Boost torque configured at startup to avoid stalling from settled materials; overload protection prevents jamming caused by blocked material.

Ограничения

Select i550 for high-viscosity media and heavy loads with sustained shock loads (например. asphalt, high solid-content slurries). The i510 suits light, homogeneous materials only.

Случай 5: Auxiliary Feed & Convey Mechanisms for Woodworking Machinery

Условия эксплуатации

Feed belts for sliding tables, board infeed conveyors, discharge belts for sanders; smooth transportation to avoid surface scratches on panels.

Диапазон мощности: 0.37～3kW

Требования к процессу

Low-speed startup and gentle ramp control with continuously adjustable speed. Multiplexed DI can acquire HTL frequency signal for basic line speed following.

> Важное примечание: The i510 only supports simple frequency acquisition via digital inputs. No dedicated encoder card for precision synchronization. Choose i550 for synchronized cutting of precision wood panels.

Случай 6: Process Water Supply Centrifugal Pumps (Simple Constant Flow Control)

Условия эксплуатации

Constant pressure control for cleaning equipment water supply and workshop process circulation water; single pump setup without complex pump rotation or redundancy logic.

Диапазон мощности: 1.5～7.5kW

Контроль: Built-in PID with pressure transmitter connected to analog input; dry-run protection and low-flow sleep function.

Неподходящие сценарии

Building secondary water supply and multi-pump cascading systems require higher-performance drives.

Случай 7: Light-duty Travelling Carts & Pallet Transfer Trolleys

Условия эксплуатации

Workshop material transfer trolleys, simple pallet cross-shift mechanisms; forward/reverse two-speed operation with limit switch stop.

Диапазон мощности: 0.75～4kW

Контроль: Direction commands + multi-speed via digital inputs; limit switches trigger rapid stop. Suitable for short-distance, low-frequency movement.

Strict Prohibition

Do not use i510 for hoisting and lifting equipment. Without STO Safe Torque Off and safety functions, i550 STO variant is mandatory.

Quick Selection Checklist (i510 Applicability)

✅ Recommended for i510

General conveyors, фанаты, насосы, light mixers, packaging auxiliary conveyors

Communication demand limited to Modbus RTU / CANopen; no EtherCAT / Profinet required

Cost-sensitive projects with compact cabinet layout requirements

No functional safety STO or closed-loop encoder positioning needed

❌ Do not select i510; switch to i550

1. EtherCAT, Profinet or other industrial Ethernet communication required
2. Frequent braking and high-inertia loads requiring built-in brake chopper
3. Machine tool spindles, synchronous motion control, encoder-based positioning
4. Hoisting/lifting machinery with safety requirements
5. Projects requiring STO Safe Torque Off function

Upon request, I can provide further deliverables:

1) Standard I/O wiring diagram for selected applications

2) EASY Starter parameter template for conveyor drives

3) Modbus RTU register mapping between PLC and i510