Telemecanique XS618B1MAL2 Inductive Proximity Sensor

M18 Flush-mount Inductive Proximity Switch (2-wire AC/DC universal, Нормально открытый НЕТ)

1. Пояснение кода модели

XS6: общего назначения индуктивный датчик приближения of XS6 series

18: M18 threaded cylinder

Б: Standard sensing distance

1: Нормально открытый (НЕТ)

М: 2-wire AC/DC universal

А: Кабельный вывод

Л2: 2-meter fixed cable

2. Электрическое ядро & Механические характеристики

3. Рекомендации по установке
4. Скрытый монтаж (Shielded Type): The sensor can be fully embedded inside a metal mounting seat without false triggering caused by side metal.
5. Mounting hole M18, supplied with double lock nuts.
6. Minimum spacing between adjacent sensors of the same model ≥3×Sn (≥24mm) to prevent mutual interference.
7. Target metal plate thickness ≥1mm, area ≥30×30mm for stable detection.
8. Инструкции по подключению

2-конструкция провода, неполяризованный (AC/DC универсальный):

Connect two wires in series between power supply and load.

When metal approaches the sensing face → switch turns ON (NO contact closed).

Примечание: 2-wire sensors carry standby leakage current. False actuation may occur with low-power loads (high-resistance relay coils). Load calculation is required during selection.

5. Типичные сценарии применения

Metal detection on conveyor lines, machine tool limit positioning, обнаружение присутствия материала, hydraulic/cylinder position feedback, food processing washdown equipment (IP69K for high-pressure cleaning), упаковочное оборудование.

6. Альтернатива / Equivalent Models within the Series

XS618B1MBL2: 2-wire Normally Closed NC, other parameters identical

XS618B1PAM12: 3-wire PNP Normally Open, M12 connector type

XS618B1NAM12: 3-wire NPN Normally Open, M12 connector type

7. Распространенное устранение неполадок
8. Нет вывода: Verify supply voltage within 24~240V; confirm metal target enters the 8mm sensing range; inspect cable for breakage.
9. Ложное срабатывание: For flush mounting, ensure mounting metal does not cling to the sensing face; check interference from neighboring sensors.
10. Cannot turn off: Too small load; leakage current of 2-wire sensor keeps relay energized. Replace with 3-wire PNP/NPN version.

Operating Principle of Flush-mount Inductive Proximity Switches (such as XS618B1MAL2)

Основной принцип

Inductive proximity switches work based on the eddy current effect, with a high-frequency oscillating coil as the core component.

1. Internal circuit generates a high-frequency alternating magnetic field, radiating outward from the front sensing face.
2. Когда металлическая цель приближается к чувствительной поверхности, the alternating magnetic field induces eddy currents on the metal surface.
3. Eddy currents generate a reverse magnetic field to counteract the original oscillating magnetic field of the sensor.
4. The amplitude of the oscillation circuit attenuates; detection circuit identifies this change and outputs switching signal (ВКЛ/ВЫКЛ).

✅ Core difference between Flush-mount (Shielded) and Non-flush (Неэкранированный): A metal shielding ring surrounds the coil

Structural Features of Flush-mount (Shielded Type)

A metal shielding layer wraps the sides of the sensing coil for flush-mount sensors:

Restricts magnetic field to directly in front of the sensor, nearly no magnetic field on lateral sides.

Поэтому, it can be fully screwed into metal mounting brackets with sensor end face flush to mounting surface and no false triggering from surrounding metal.

Trade-off: Under identical specifications, sensing distance is shorter than non-flush type (Sn=8mm for XS618B1MAL2 flush model).

Тип без смыва: Magnetic field exists on sides; cannot be embedded in metal seat, otherwise continuous triggering occurs, with longer sensing distance.

Signal Output Flow (2-wire NO model XS618B1MAL2)

1. Power on → internal oscillator starts oscillation.
2. No metal nearby → stable oscillation, switch open (НЕТ Нормально открытый).
3. Metal approaches and reaches rated sensing distance Sn → oscillation attenuates, detection circuit actuates and the 2-wire circuit conducts.
4. Metal moves away → oscillation recovers, switch opens.

Ключевые характеристики

1. Only detects metal: Пластик, wood and glass cannot produce eddy currents and will not be detected. Ферромагнитные металлы (сталь, железо) deliver optimal sensing distance; effective distance attenuates for non-ferrous metals such as copper and aluminum.
2. Быстрая скорость ответа, suitable for high-speed counting and position detection.
3. Flush mounting resists side metal interference, preferred for machine tools, conveyor metal frame installations.
4. 2-wire version carries leakage current; load selection needs attention.

Simple Comparison Table

Common Application Scenarios of Inductive Proximity Switches

Основные функции: Detect metal only, non-contact, отсутствие механического износа, resistant to dust and oil; Flush type (XS618B1MAL2) suitable for flush installation on metal frames

1. Обнаружение позиции / Лимит путешествий (Самый распространенный)
2. Cylinder position feedback: Detect extended/retracted end position of cylinder piston rod to confirm completion of cylinder action, standard fitting for pneumatic automation; M18 flush sensors widely used on cylinder mounting seats.
3. Machine tool travel limit: Soft limit and hard overtravel protection for CNC machine slides and worktables; turret and tool magazine positioning, tool change confirmation; fixture clamping verification to judge workpiece seating status.
4. Клапан, baffle and safety door status detection: Detect closure of metal safety gates for safety interlock; equipment startup prohibited when door open.
5. Robot positioning: Homing and station in-place detection for robotic arms.
6. Подсчет, Speed Measurement & Rotational Speed Monitoring
7. Metal workpiece counting on conveyor lines: Count metal parts, винты, metal caps and metal pallets on production lines for output statistics.
8. Скорость вращения / line speed acquisition: Gear tooth disc fitted on motor shaft; proximity sensor detects gear teeth pulses, PLC collects pulses to calculate rotation speed and line speed, widely used for conveyors and reducer spindle monitoring.
9. Material break / shortage detection: Monitor feeding of metal rods to confirm material delivery and breakage.
10. Транспортировка & Логистическая сортировка
11. Detect arrival of metal workpieces on belt conveyors to trigger cylinder actions for transfer and sorting;
12. Metal pallet presence detection and rack positioning in automated warehouses;
13. Jam monitoring: Alarm for material accumulation and blockage.
14. Упаковка & Пищевое оборудование (Suitable for XS618B1MAL2 with IP68/IP69K)

Detection of cans, metal caps and aluminum foil seals to verify cap presence;

Trigger filling when metal containers arrive at filling stations;

High-pressure washdown capability; flush sensors preferred for food & beverage cleaning lines.

5. Автомобильное производство

Workpiece positioning at welding stations and fixture clamping confirmation for welded car bodies;

Gear position detection for gearboxes and presence check of wheel hubs;

Stable performance under welding slag and heavy dust; inductive sensors outperform photoelectric sensors in contaminated environments.

6. Гидравлический & Строительная техника

Hydraulic cylinder position detection and metal float liquid level monitoring;

Position feedback for machinery doors and buckets;

Adapt to heavy vibration and oily harsh environments.

7. Other Segmented Applications
8. Stamping equipment: Mold closure detection and safety interlock;
9. Электронное оборудование: Metal component detection on SMT lines;
10. Насос & вентилятор: Shaft stall monitoring via gear tooth speed measurement.

Советы по выбору (For XS618B1MAL2)

✅ Flush-mount (Shielded Type): Can be installed flush within metal mounting seats, free from false triggering by surrounding metal; preferred for machine frames and cylinder mounts.

⚠️ Ограничение: Only identifies metal, пластик, paper and non-metallic workpieces cannot be detected; effective sensing distance shortens for copper and aluminum.

⚠️ 2-wire models (например. XS618B1MAL2) have leakage current, which may cause false pull-in of small-load relays.

Телемеханика XS618B1 Series Full Model List (M18 Flush Mount, Sn=8mm)

Unified Base Specification: XS618B1 = XS6 series, M18 threaded, flush shielded type, nominal sensing distance 8mm, корпус из никелированной латуни, IP68/IP69K, -25~+70℃

Правило кодирования модели: XS618B1 + Output Code + Тип розетки + Length/Connector

M = 2-wire AC/DC; P=PNP; N=NPN

A=Normally Open NO; B=Normally Closed NC

L2=2m cable; L5=5m cable; M12=M12 circular connector; AU20=1/2″UNF connector

1. 2-wire AC/DC (Branch of XS618B1MAL2, 24~240 В переменного/постоянного тока)

2. 3-wire DC PNP (12~48VDC, most common for PLC)

3. 3-wire DC NPN (12~48VDC, for NPN-type PLC)

4. ATEX Dust Explosion-proof Versions (Explosive Atmosphere)

Руководство по быстрому выбору

1. 2-wire models starting with M (XS618B1MAL2): Универсальный переменный/постоянный ток, no polarity distinction; ⚠️ leakage current exists, prone to false relay pull-in for tiny loads, подходит для тяжелых грузов.
2. 3-wire P/N prefix: DC12~48V, ПНП/НПН, защита от короткого замыкания, standard PLC selection, preferred replacement for 2-wire sensors.
3. Suffix L2/L5: Fixed cable; M12/AU20: Detachable connector for easier maintenance.
4. A=NO Normally Open, B=NC Normally Closed: Когда металл приближается, NO closes and NC opens.

Extended M18 Flush Models in the Same Series (Longer Sn, Non-B1)

XS618B4PAL2: Скрытый монтаж, Sn12mm, ПНП НЕТ, 2м кабель