IFM TA2502 Hygienic Temperature Transmitter

การกำหนดรูปแบบเต็ม: เผชิญหน้า-030CLER12—/US

ไอเอฟเอ็ม IO-Link hygienic integrated temperature sensor with built-in Class A Pt1000 element, widely used in food & อุตสาหกรรมเครื่องดื่ม.

✅ คำอธิบายรหัสรุ่น

เผชิญหน้า: Temperature transmitter series

030: Immersion length EL = 30 มม

CL: Hygienic construction

อี: 4…20 mA analogue output + IO-ลิงค์

ร: G1/2 cone sealing thread

12: M12 circular connector

📐 Key Technical Specifications

Measurement Performance

Sensing element: พอต1000, Class A per DIN EN60751

ช่วงการวัด: -50 ~ +200 องศาเซลเซียส; Factory default span: 0…200 °C, adjustable via IO-Link

ความแม่นยำ: ±0.3 K + 0.1%เอฟเอส

เวลาตอบสนอง: T05＜0.5 s; T09＜2 s

Analogue output resolution: 0.04 เค

Power-on delay: 2 ส

ข้อมูลจำเพาะทางไฟฟ้า

จัดหา: DC 18…32 V

เอาท์พุต: 4~20mA + IO-ลิงค์ V1.1 (2-wire multiplexed)

สูงสุด. load resistance: 250 Ω @ DC18~19V; 300 Ω @ DC19~32V

การป้องกัน: การป้องกันการกลับขั้ว, ป้องกันการลัดวงจร, การป้องกันการโอเวอร์โหลด

Ingress rating: IP67 / IP68 / IP69K, suitable for high-pressure washdown

อุณหภูมิแวดล้อม: -25 ~ +80 องศาเซลเซียส

เครื่องกล & Process Properties

การเชื่อมต่อกระบวนการ: G1/2 เกลียวนอก, cone sealing

Probe diameter: Φ6 mm; Immersion length EL=30 mm

วัสดุ: Wetted parts 1.4404 (316ล) electropolished; Seal FKM

สูงสุด. working pressure: 160 บาร์ (16 MPa), withstand vacuum down to -1000 เอ็มบาร์

แรงบิดในการขัน: 30~50 Nm

น้ำหนัก: 180.5 ก

🎯 Product Features

1. Hygienic design: Dead-space free, electropolished 316L, compatible with CIP/SIP cleaning for food, ยา, dairy, beverage heat exchangers and pasteurization processes
2. การสื่อสาร IO-Link: Remote parameter modification, การวินิจฉัย, raw temperature reading; PLC access to sensor status and wire-break diagnostics
3. Integrated transmitter with built-in Pt1000 element; no separate transmitter module required, ตอบสนองอย่างรวดเร็ว
4. Fully welded stainless steel housing, anti-condensation, excellent long-term stability

🧩 Series Selection Reference (TA25xx)

TA2502: Immersion length 30 มม

TA2512: Immersion length 50 มม

TA2532: Immersion length 100 มม

TA2542: Immersion length 150 มม

🛠️ Installation & แนวทางการบำรุงรักษา

1. Cone sealing design; sealing relies on cone-face compression, do not use PTFE tape. Torque must be strictly controlled at 30~50 Nm to avoid housing deformation
2. The probe must be fully immersed in the medium for accurate measurement; avoid only touching the pipe wall
3. IO-Link can rescale the 4~20mA range; parameters saved after power cycle. Wire-break diagnostic (fault signal below 4mA) มีอยู่
4. ชะล้าง: High-pressure spray permitted (IP69K). Avoid heavy mechanical impact on probe

⚠️ Troubleshooting

ไม่มีเอาท์พุต: Check DC18~32V supply, M12 pin assignment and reverse polarity protection

Drifting readings: Check probe fouling, installation position, medium flow rate; perform calibration

Output ＜4mA: RTD element broken / ความเสียหายของเซ็นเซอร์; read diagnostic information via IO-Link

📦 Optional Accessories

G1/2 welding boss, hygienic adapter

Factory calibration certificate (ไม่จำเป็น)

📌 Alternative Reference

ทางเลือกภายในประเทศ: Hygienic G1/2 Pt1000 transmitter with 4~20mA+IO-Link, 316L electropolished, IP69K, immersion length 30mm. Key selection checkpoints: pressure rating, เวลาตอบสนอง, wetted material.

IFM TA2502 Hygienic Temperature Transmitter｜Installation Method

1. การเชื่อมต่อกระบวนการ

G1/2 เกลียวนอก + cone face sealing (hygienic cone seal). Sealing is achieved by compression between the sensor taper and the internal taper of the welding boss; threads are not responsible for sealing.

Matching parts: Hygienic welding boss (G1/2 internal cone), PEEK seal ring E43911 (3A hygienic certified solution)

✅ Two types of mounting bosses

1. Welding boss (most common for food/pharma CIP/SIP)

Weld the G1/2 hygienic boss onto pipe / tank wall first, polish weld seam, then install sensor. 3A compliant bosses have a leakage vent hole; medium will leak from the vent once seal fails for early warning.

2. ไม่จำเป็น: Thermowell

For highly corrosive media, high pressure or maintenance without shutdown. Install hygienic thermowell; sensor probe inserts into sleeve, sensor can be removed without depressurizing the process.

2. การวางแนวการติดตั้ง (Critical for Hygiene & ความแม่นยำ)
3. ที่ต้องการ: Horizontal side mounting or 45° upward inclined mounting on pipeline

Medium drains naturally, no liquid pooling on probe, no dead zones, meets CIP drain requirements.

2. ต้องห้าม: Vertical downward installation at pipe lowest point

Risk of material/liquid accumulation, incomplete cleaning, not compliant with 3A hygienic standards.

3. Tank installation: Probe inclined downward, not vertically downwards.
4. ไหลปานกลาง: Direct fluid flow towards the probe to improve response and reduce fouling.

Effective immersion length EL=30 mm. The entire sensing section must be fully submerged in the medium; wall-contact-only installation is invalid.

3. ขั้นตอนการติดตั้งเครื่องกล
4. Shutdown & depressurize, ทำความสะอาด: Confirm pipeline pressure-free, clean cone surfaces of welding boss and sensor, remove burrs, weld slag and contaminants.
5. Fit PEEK seal ring (E43911) between the cone faces.
6. Hand pre-tighten: Screw in by hand until cone faces mate, do not force cross-threading.
7. Torque wrench tightening: 30~50 Nm. Overtightening will crush cone face and permanently damage sensor. PTFE tape or thread locker are forbidden (threads do not seal; PTFE tape contaminates medium and creates hygiene dead zones).
8. หลังจากกระชับแล้ว, the upper M12 connector can rotate freely for orientation (hexagon locks the cone seal, upper housing can be fine-tuned for convenient wiring).
9. Pressure test for leakage before commissioning.
10. การติดตั้งระบบไฟฟ้า (M12 4-pin A-coded connector, 2-wire 4~20mA + IO-Link multiplex)

Supply DC18~32V, 2-wire loop powered

M12 pin assignment:

พิน1: แอล+ (24วี+)

พิน2: ไม่ได้ใช้

พิน3: L/ 4~20mA return, IO-Link signal

พิน4: ไม่ได้ใช้

เคเบิล: M12 4-core straight / สายเคเบิลที่ทำมุม. Shielded cable recommended. Route separately from power cables to reduce interference.

การป้องกัน: Fully tighten M12 connector after wiring to maintain IP69K for high pressure washdown.

5. Installation Limits & หมายเหตุ
6. การสั่นสะเทือน: Max permissible vibration 4g. Avoid mounting near pumps, compressors and high-vibration areas.
7. Ambient temperature for transmitter head: -25~+80°C.
8. Do not strike the Φ6 thin probe; bending will damage the internal Pt1000 element.
9. CIP/SIP washdown: High-pressure spray allowed, avoid direct high-impact spray onto M12 connector.
10. For disassembly and re-installation, inspect PEEK seal ring; เปลี่ยนใหม่หากเสียหาย.
11. ข้อผิดพลาดในการติดตั้งทั่วไป

❌ Wrapping PTFE tape on threads → medium contamination, hygiene dead zones

❌ Over-torque tightening → cone face crushing, permanent damage

❌ Vertical downward mounting at pipe bottom → material accumulation, incomplete CIP cleaning

❌ Insufficient immersion, probe only touches pipe wall → large temperature reading error & drift

❌ Signal cable routed together with power cable in same trunking → unstable 4~20mA signal

IFM TA2502 IO-Link Parameter Setting Procedure

TA2502 uses 2-wire multiplex IO-Link + 4~20mA. Parameters can be configured via ifm free software moneo|configure or PLC IO-Link master (AL series). No local buttons; all parameters are only editable via IO-Link.

1. Hardware Wiring Preparation
2. Supply DC18~32V, M12 4-pin A-coded

พิน1: แอล+ (24วี+)

พิน3: L/ IO-Link signal (shared 2-wire)

2. Sensor → IO-Link master (AL1102/AL1322/AL1402 etc.), master connected to PC or PLC
3. Power on and wait for 2s power-on delay until sensor ready; set master port mode to IO-Link mode (not DI/DO)
4. Software Preparation (moneo|configure, recommended for commissioning)
5. Download free moneo|configure from ifm official website, install on Windows PC
6. Set PC IP to same subnet as IO-Link master, connect master via Ethernet
7. Scan devices, identify TA2502; IODD device description file loads automatically

IODD file can be imported offline for pre-configuration, write to sensor after online connection.

3. Core Parameter Configuration (Most used: 4~20mA span rescaling)

ค่าเริ่มต้นจากโรงงาน: 4mA=0°C, 20mA=200°C. Hardware limit: -50 ~ +200°C, cannot exceed this range.

Operation Steps in moneo|configure

1. Select TA2502 under the port, open parameter page
2. Modify ASP (4มิลลิแอมป์), AEP (20มิลลิแอมป์), เช่น. ASP=20°C, AEP=120°C
3. Set damping dAP: 0.5~1s recommended for pasteurization / dynamic process; 2~5s for static tank
4. Verify Unit=°C
5. Click Write to Device
6. After writing, power cycle the sensor. Parameters are permanently saved inside sensor, retained after power loss.

⚠️สำคัญ: After ASP/AEP modification, 4~20mA analogue output scales accordingly. IO-Link raw temperature reading is unaffected; IO-Link reads true Pt1000 measured value.

4. PLC IO-Link Master Configuration (TIA Portal etc.)
5. Add IO-Link master module in PLC hardware catalog, assign IP address
6. Set master port to IO-Link mode, scan and detect TA2502
7. Import TA2502 IODD file, modify ASP/AEP, damping in device parameter page, download hardware configuration
8. Read from PLC process data area:

Process data: Raw temperature value (16นิดหน่อย)

Status byte: Sensor diagnostic bits (ลวดขาด, over-range, ความผิดพลาดของฮาร์ดแวร์)

5. IO-Link Diagnostic Reading (การแก้ไขปัญหา)

Diagnostic data available real-time:

1. Sensor identification: แบบอย่าง, serial number, เวอร์ชันเฟิร์มแวร์
2. Current measured temperature (raw Pt1000 reading, independent of 4~20mA scaling)
3. Fault codes:

Element wire break: below 4mA (<3.8มิลลิแอมป์)

Over upper / lower range alarm

Internal hardware fault → analogue output jumps to 21.5mA

4. Peak memory: สูงสุด / min temperature record (resettable)
5. การสำรองข้อมูลพารามิเตอร์ & Sensor Replacement (Automatic Parameter Download)
6. moneo|configure can save TA2502 parameter set as file
7. After replacing faulty sensor with same model, import parameters in one click, no manual re-entry, ideal for fast line replacement in food production.
8. ข้อจำกัด & หมายเหตุ
9. ASP and AEP cannot exceed hardware range -50 ~ +200°C. AEP can be smaller than ASP (reverse span: 4mA for high temperature, 20mA for low temperature)
10. Larger dAP gives slower response and stronger noise suppression; do not use large damping for dynamic pasteurization process
11. IO-Link communication and 4~20mA share the same 2-wire loop. Communication reading does not affect analogue current output
12. If only 4~20mA is required without IO-Link communication, switch master port to analogue mode. Sensor still outputs per saved ASP/AEP settings.
13. ปัญหาทั่วไป

Parameter write failure: Check master port in IO-Link mode, supply voltage ≥18V, M12 connector contact integrity

4~20mA unchanged after span modification: Sensor not power cycled after writing; or ASP/AEP set outside -50~200°C hardware limit

IO-Link temperature reading normal, but 4~20mA drifts: ตรวจสอบความต้านทานโหลดของลูป, max load 300Ω