ยาสกาวา Servo absolute encoder feedback cable (with battery backup circuit)
ความยาว: 10ม
✅ คำอธิบายรหัสรุ่น
JZSP: Prefix for Yaskawa servo สายเคเบิล ชุด
ซีวีพี: Encoder cable, standard PVC sheath for stationary installation (not high-flex for drag chain)
06: Dedicated for absolute encoder (with battery power circuit)
10: ความยาวสายเคเบิล 10 เมตร
อี: Factory pre-terminated connectors at both ends
✅ Compatible Motors
SGM7G, SGM7A (Σ-7 series absolute encoder motors)
Incremental encoder motors use JZSP-CVP01 series, do not mix up.
✅ Construction & ข้อมูลจำเพาะ
- Pre-terminated straight connectors on both ends: straight connector at motor side, straight connector at drive side
- เคเบิล: PVC outer jacket, shielded twisted pairs, for stationary wiring only, not suitable for reciprocating drag chain movement
- การทำงาน: Transmit encoder position signals + absolute value battery backup circuit (battery box powered from drive side)
- Drag chain alternative model: JZSP-CVP26-10-E (high flex, bending resistant for robots / moving axes)
✅ Matching Servo Drives
SGD7S / SGD7W Yaskawa Σ7 servo units
✅ Length Options for CVP06 Stationary Series
JZSP-CVP06-03-E: 3ม
JZSP-CVP06-05-E: 5ม
JZSP-CVP06-10-E: 10ม (รุ่นปัจจุบัน)
JZSP-CVP06-15-E: 15ม
JZSP-CVP06-20-E: 20ม
✅ Application & หมายเหตุ
เหมาะสำหรับ: เครื่องมือกล, fixed wiring in automation equipment for Σ7 absolute servo feedback
ไม่เหมาะสำหรับ: Reciprocating drag chain, robot joints; JZSP-CVP26 high-flex version must be used for these applications
Common failure points: Oxidized connector pins, poor shield grounding, resulting in encoder communication fault or absolute position loss
ทางเลือกที่เข้ากันได้ในประเทศ: Compatible finished cables available on market. Verify pin assignment and shielding process. Absolute encoder cable has extra battery circuit and cannot be directly replaced by incremental encoder cable.
✅ Quick Reference
CVP01: Σ7 incremental encoder cable
CVP06: Σ7 absolute encoder cable (stationary installation)
CVP26: Σ7 absolute encoder cable (high-flex for drag chain)
Yaskawa Σ7 Servo: Absolute Encoder Cable vs Incremental Encoder Cable (JZSP-CVP06 vs JZSP-CVP01)
Key conclusion: NOT interchangeable! Absolute encoder cable has extra battery backup circuit (BATT+ / BATT-) to retain motor position during power loss; incremental cable does not have these two wires.
- Core Difference in Signals & Conductors
สายเคเบิลตัวเข้ารหัสส่วนเพิ่ม (JZSP-CVP01)
Transmit differential pulse signals: A+,A-, B+,B-, Z+,Z- + encoder 5V power and GND
การทำงาน: Drive calculates motor position by counting pulses; position is lost after power off, homing required after power-up
Conductors: No battery backup circuit
Example model: JZSP-CVP01-10-E
Absolute Encoder Cable (JZSP-CVP06, รุ่นนี้)
Transmit serial digital position signal (Yaskawa proprietary serial communication) + battery wires BATT+, BATT-
การทำงาน: Read absolute position via serial communication; battery box on drive side supplies power during power-off to retain encoder position, no homing required after power on
Conductors: Extra 2 wires for battery backup circuit to retain multi-turn absolute position when power is cut
Example model: JZSP-CVP06-10-E (stationary), JZSP-CVP26-10-E (drag chain high-flex)
บันทึก: Connectors look identical, but internal pin assignment differs. Using incremental cable on absolute motor will trigger encoder fault and loss of multi-turn position.
- Communication Difference
Incremental cable: Analog differential pulses (A/B/Z), transmits pulse count. Simpler, relatively lower requirement for anti-interference.
Absolute cable: Differential serial digital communication (Yaskawa Σ7 proprietary), transmits encoded position data. Higher requirement for shielding and grounding. Broken battery circuit leads to loss of position during power failure and A.81 battery alarm.
- การคัดเลือก & Installation Comparison (Yaskawa Σ7)
| รายการ | Incremental Encoder Cable CVP01 | Absolute Encoder Cable CVP06/CVP26 |
| มอเตอร์ที่ใช้ร่วมกันได้ | SGM7G / SGM7A incremental encoder motors | SGM7G / SGM7A absolute encoder motors |
| Battery Wires | ❌ None | ✅ BATT+, BATT- included |
| Power-up Requirement | Homing required every startup | Absolute position read directly, ไม่มีการกลับบ้าน |
| Drag Chain Version | CVP21 (high flex) | CVP26 (high flex for drag chain) |
| ค่าใช้จ่าย | ต่ำกว่า | สูงกว่า |
- ข้อผิดพลาดทั่วไป
- Same appearance ≠ interchangeable: Identical connector shell but missing two battery wires inside. Forced use will cause position loss after power down and A.81 alarm.
- Absolute motor can be forced to run as incremental type (via drive parameter setting). Absolute cable is still recommended; multi-turn position cannot be retained if incremental cable is used.
- Grounding requirement: Absolute serial communication is sensitive to shield grounding. Poor or single-point shield grounding easily causes unstable encoder signal and intermittent alarms.
- Battery-less absolute encoder: New generation battery-free absolute motor does not require battery circuit in cable. This is a separate series, do not confuse with traditional battery-backed absolute encoder.
- Quick Selection Rule
Incremental motor → CVP01 (stationary) / CVP21 (drag chain)
Battery-backed absolute motor → CVP06 (stationary) / CVP26 (drag chain)
Yaskawa Σ7 A.810 (A.81), A.820 (A.82) Alarm Troubleshooting Checklist
ใช้ได้กับ: SGD7S/SGD7W + SGM7G/SGM7A absolute motor, cable JZSP-CVP06 / CVP26
Safety Precaution: รอ 5 minutes after power OFF before plugging/unplugging encoder connector to prevent electrostatic damage to encoder chip
A.810|Encoder Backup Power Alarm
ความหมาย: Encoder fails to detect 5V encoder supply OR battery backup circuit abnormality. Cable defect is the most common cause.
ขั้นตอนการแก้ไขปัญหา (จากง่ายไปซับซ้อน)
- Visual inspection of connectors
Drive side CN2 and motor side encoder plug: Bent pins, retracted pins, ออกซิเดชัน, oil contamination, น้ำเข้า. Check locking clip fully engaged.
Focus on BATT+ / BATTbattery circuit pins. These two pins do not exist on incremental cable; open circuit directly triggers A.81.
- Cable continuity test (ปิดเครื่อง)
Unplug both ends, use multimeter to measure: 5วี, จีเอ็นดี, BATT+, BATT-, differential signal wires (S+ S-)
Open circuit of 5V/GND: Main cable broken, usually caused by bending or tension in drag chain
Open circuit on either BATT+ / BATT-: Direct A.81 alarm; using incremental cable to replace absolute cable always triggers A.81
- Battery box inspection
Battery box on drive side: Battery voltage below 2.7V, reversed battery installation, poor contact of battery terminals
Broken short wire between battery box and CN2
- การรบกวน & สายไฟ
Encoder cable routed in same trunking or parallel closely with power cable; recommended separation ≥30cm
Shield only single-side grounded or ungrounded; shield of absolute serial cable must be crimped reliably to metal housing
- Cross verification (ตำแหน่งข้อบกพร่องที่รวดเร็ว)
Replace with confirmed good JZSP-CVP06 cable; alarm cleared = original cable damaged
Alarm persists after cable replacement: Motor encoder damaged or CN2 port on servo drive defective
A.820|Encoder Checksum Alarm
ความหมาย: Checksum error of serial data between encoder and drive. Signal transmission error, caused by interference, loose connector or encoder hardware failure.
ขั้นตอนการแก้ไขปัญหา (จากง่ายไปซับซ้อน)
- ตัวเชื่อมต่อ & shield inspection (high-frequency cause)
Loose CN2 connector, poor pin contact; shield metal shell of connector not properly contacted
Damaged cable jacket, broken shield braid. Prioritize inspection at repeated bending positions for drag chain cables. (CVP06 stationary cable is NOT for drag chain use; shield twisted pairs prone to fatigue fracture)
- Cable measurement
Open circuit or short circuit of differential serial signal wires S+/S-, damaged twisted pairs
Short circuit between conductors or conductor to ground
- EMI interference check
Interference from power cable, คอนแทค, อินเวอร์เตอร์, โซลินอยด์วาล์ว; separate routing of encoder and power cables
Dual-point grounding of shield recommended for Σ7 absolute cable to suppress high frequency noise
- Cross verification
Replace with known good absolute cable: Alarm cleared → original cable faulty
Alarm remains after cable replacement: Encoder on motor defective; rarely CN2 port damage on drive
- Reset operation
วงจรไฟฟ้า. If A.82 occurs immediately after power up, mostly hardware failure. If alarm appears intermittently during operation, likely poor contact or EMI interference.
Related Alarm A.830 (Low Battery Voltage), often accompanied with A.81
Battery voltage <2.7V; aged battery or broken battery circuit. Multi-turn position lost after power off, encoder origin setting required after power up.
Quick Fault Diagnosis Tips
A.81 immediately after power on: Prioritize battery circuit, 5V power supply and cable continuity check
A.82 immediately after power on: Prioritize differential communication wires, shield and connector contact
Intermittent A.81/A.82 during operation: Likely poor contact caused by cable bending or EMI interference; replace with CVP26 high-flex cable for drag chain applications
ข้อผิดพลาดทั่วไป
- ❌ Substitute incremental encoder cable (CVP01) for absolute CVP06: Missing BATT battery wires, A.81 alarm on power-up
- ❌ Install stationary CVP06 cable into reciprocating drag chain: Internal twisted pair fatigue fracture, intermittent A.82
- ❌ Shield grounded only at one end or shield braid clamped on plastic housing: Communication interference, random A.82
- ❌ Hot plug CN2 encoder connector: Easy permanent encoder chip damage, persistent A.81/A.82
Encoder Origin Reset (After Fault Repair)
After A.81/A.82 alarm cleared and battery circuit restored, multi-turn position data may be lost. Use SigmaWin+ software to perform Encoder Absolute Setting to write origin position.
Yaskawa Σ7 (SGD7S/SGD7W) Encoder Cable JZSP-CVP Series Full List
มอเตอร์ที่ใช้งานได้: SGM7G / SGM7A high power Σ7 servo motors; CVP = finished straight cables with factory terminated connectors
กฎโมเดล: JZSP-CVPxx-LL-E, xx=series code, LL=length(ม), E=pre-terminated straight connectors at both ends
- สายเคเบิลตัวเข้ารหัสส่วนเพิ่ม (No Battery Circuit)
JZSP-CVP01|Stationary installation, ปลอกพีวีซี, ตัวเข้ารหัสส่วนเพิ่ม
JZSP-CVP01-03-E|3m
JZSP-CVP01-05-E|5m
JZSP-CVP01-10-E|10m
JZSP-CVP01-15-E|15m
JZSP-CVP01-20-E|20m
JZSP-CVP21|High flex drag chain type, ตัวเข้ารหัสส่วนเพิ่ม
JZSP-CVP21-03-E|3m
JZSP-CVP21-05-E|5m
JZSP-CVP21-10-E|10m
JZSP-CVP21-15-E|15m
JZSP-CVP21-20-E|20m
- Battery-backed Absolute Encoder Cable (With BATT+/BATTbattery circuit, JZSP-CVP06)
JZSP-CVP06|Stationary installation, ปลอกพีวีซี, แน่นอน (battery-backed)【Key】
JZSP-CVP06-03-E|3m
JZSP-CVP06-05-E|5m
JZSP-CVP06-10-E|10m (รุ่นนี้)
JZSP-CVP06-15-E|15m
JZSP-CVP06-20-E|20m
JZSP-CVP26|High flex drag chain type, แน่นอน (battery-backed), for reciprocating motion / robot
JZSP-CVP26-03-E|3m
JZSP-CVP26-05-E|5m
JZSP-CVP26-10-E|10m
JZSP-CVP26-15-E|15m
JZSP-CVP26-20-E|20m
- Elbow Version (90° elbow at motor end for space saving, CVP07/CVP27)
Motor side elbow, drive side straight connector; also categorized as stationary / drag chain, เพิ่มขึ้น / แน่นอน
JZSP-CVP07: Stationary, แน่นอน, motor elbow
JZSP-CVP27: High flex drag chain, แน่นอน, motor elbow
Length options same as above: 03/05/10/15/20-อี
- Encoder Cable for Low Power SGM7J / SGM7P (Separate Series, do not confuse with CVP)
Low power Σ7 (SGM7J, SGM7P) encoder cable prefix is CSP, not CVP:
JZSP-CSP01: Incremental stationary
JZSP-CSP06: Absolute stationary
JZSP-CSP21: Incremental drag chain
JZSP-CSP26: Absolute drag chain
- Selection Summary Table
| คำนำหน้าโมเดล | ประเภทตัวเข้ารหัส | Cable Characteristic | แอปพลิเคชัน |
| CVP01 | เพิ่มขึ้น | Stationary PVC, not for drag chain | Stationary wiring for machine tool, incremental motor |
| CVP21 | เพิ่มขึ้น | High flex drag chain | Reciprocating axis, incremental motor |
| CVP06 | แน่นอน (battery-backed) | Stationary PVC, not for drag chain | Stationary wiring, battery-backed absolute motor |
| CVP26 | แน่นอน (battery-backed) | High flex drag chain | Robot, reciprocating drag chain motion |
| CVP07 | แน่นอน (battery-backed) | Stationary PVC, motor elbow | Space limited stationary installation |
| CVP27 | แน่นอน (battery-backed) | High flex drag chain, motor elbow | พื้นที่จำกัด + drag chain motion |
หมายเหตุสำคัญ
- CVP series is for SGM7G, SGM7A high power Σ7. Low power SGM7J uses CSP series, connectors are not compatible and cannot be interchanged.
- Suffix -E = finished cable with straight connectors at both ends. Bare cable without connectors available on market (without -E suffix).
- Max standard length is 20m. Signal attenuation occurs for longer length; encoder repeater module recommended.
- New battery-less absolute motor does not require battery wires in cable. These models are outside CVP06 family.
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