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ABB 2UEA001345 (ACS 2040-PMK1000) 4kV Phase Module Kit
ABB 2UEA001345 is a dedicated phase module kit for ACS 2040 series 4kV medium-voltage frequency converters. It serves as the core power unit of the ACS2000 medium-voltage drive system, adopting 3-level IGBT topology. It is applicable to 4kV power grid systems with rated power ranging from 300-1000HP (225-750kW).
Its core strengths include high-reliability design (MTBF＞100,000 hours), low harmonic output (compliant with IEEE 519 standard), modular structure for easy maintenance and replacement, and wide operating temperature range (-10℃ ~ +40℃). It is perfectly suited for general industrial loads such as fans, water pumps and compressors, which can effectively improve system energy efficiency (20%-40% energy saving) and reduce maintenance costs.
- Model Code Explanation
| Section | Code | Definition |
| Product Series | 2UEA | Series code for ABB medium-voltage inverter power modules (2UEA=ACS 2040 series, 2UEB=ACS 2000 series) |
| Part Number | 1345 | Unique identification code of phase module kit, corresponding to model ACS 2040-PMK1000 |
| Applicable Voltage | 4kV | Matches 4000V medium-voltage power grid system |
| Product Type | PMK1000 | Phase Module Kit, rated current: 1000A |
| Applicable System | ACS 2040 | Compatible with ABB ACS 2040 series medium-voltage inverters |
Order Number: 2UEA001345 (Standard single packing)
Matching Model: 2UEA001141 (Complementary phase module of the same series)
- Main Technical Specifications
| Category | Item | Parameter | Remarks |
| Basic Information | Product Type | 4kV Medium Voltage Inverter Phase Module Kit | 3-level IGBT topology, integrated drive and protection circuits |
| Applicable Inverter | ACS 2040 Series (ACS2000 Platform) | Compatible with Frame 1 size (300-1000HP) | |
| Rated Voltage | 4kV (4000V) | Operating voltage range: 3.6~4.4kV | |
| Rated Current | 1000A | Max peak current: 2000A (2 times rated value) | |
| Power Devices | IGBT Type | High-voltage IGBT Module | 1700V/1200A, ABB customized version |
| Topology | 3-level NPC (Neutral Point Clamped) | Reduce dv/dt and motor insulation stress | |
| Cooling Mode | Forced Air Cooling | Built-in cooling fan, redundant design supported | |
| Electrical Parameters | Input Frequency | 50/60Hz, ±5% | Compatible with global power grid standards |
| Switching Frequency | 2~8kHz (Adjustable) | Balance energy efficiency and noise performance | |
| Power Loss | Approx. 1.2kW per module | Under typical working conditions | |
| Insulation Class | Overvoltage Category IV (IEC 60664) | Meet insulation requirements of medium-voltage systems | |
| Mechanical Parameters | Dimension (L×W×H) | 650×450×320mm | Standard Frame 1 size |
| Net Weight | 48.5kg | Excluding packaging | |
| Protection Class | IP20 | Suitable for cabinet installation | |
| Protection Functions | Overcurrent Protection | 2000A (2 times rated) | Short-circuit response time ＜10μs |
| Overvoltage Protection | 4.4kV | DC bus overvoltage protection | |
| Over-temperature Protection | 100℃ | IGBT module overtemperature protection | |
| Undervoltage Protection | 3.6kV | Grid undervoltage protection | |
| Certifications & Compliance | CE Certificate | Yes | Compliant with EN 61800-5-1 |
| UL Certificate | Yes | Meet North American medium-voltage equipment standards | |
| IEEE 519 Compliance | Yes | Total harmonic distortion ＜5% |
- Full Model List of ACS 2040 Series Phase Modules
| Model | Order No. | Rated Voltage | Rated Current | Applicable Inverter | Notes |
| ACS 2040-PMK1000 | 2UEA001345 | 4kV | 1000A | ACS 2040 Frame 1 | Standard phase module |
| ACS 2040-PMK1000 | 2UEA001141 | 4kV | 1000A | ACS 2040 Frame 1 | Complementary phase module |
| ACS 2040-PMK1200 | 2UEA001346 | 4kV | 1200A | ACS 2040 Frame 1 | High current version |
| ACS 2040-PMK800 | 2UEA001347 | 4kV | 800A | ACS 2040 Frame 1 | Low current version |
| ACS 2040-PMK1000-6kV | 2UEA001348 | 6kV | 1000A | ACS 2040 Frame 2 | 6kV dedicated version |
- Replacement & Equivalent Models
4.1 Internal ABB Replacement
| Old Model | New Model | Replacement Description |
| ACS 1040-PMK1000 | ACS 2040-PMK1000 (2UEA001345) | Upgraded to 3-level topology, efficiency increased by 2%, harmonic distortion reduced by 30% |
| ACS 2040-PMK800 (2UEA001347) | ACS 2040-PMK1000 (2UEA001345) | Higher current model in the same series, wider power coverage |
4.2 Cross-brand Equivalent Products
| Brand | Equivalent Model | Advantages |
| Siemens | SINAMICS GM150 Power Module | Superior 3-level topology, lower dv/dt, better motor insulation protection |
| Schneider Electric | Altivar 6100 Medium Voltage Module | Easier maintenance with modular design, higher MTBF (＞100,000 hours) |
| Mitsubishi Electric | MV-VFD Power Module | Wider applicable voltage range (3.6-4.4kV), stronger environmental adaptability |
- Application Scenarios & Industry Cases
5.1 Recommended Applications
| Application Type | Typical Working Conditions | Core Advantages |
| Industrial Fans | Power plant induced draft fans, cement plant kiln fans, steel plant dust removal fans | Wide speed regulation range (0.1-100Hz), 30%-40% energy saving |
| Industrial Water Pumps | Water plant high-pressure water supply pumps, mine drainage pumps, petrochemical circulating pumps | Soft start without impact, reduce pipeline stress and extend service life |
| Compressors | Air compressors, natural gas compressors, refrigeration compressors | Precise pressure control, reduce no-load loss and improve energy efficiency |
| Conveyors | Long-distance mine conveyors, port container conveyors | Smooth speed regulation, avoid material accumulation and mechanical wear |
| General Industrial Equipment | Mixers, crushers, extruders, etc. | Modular design for convenient maintenance, MTBF＞100,000 hours |
5.2 Not Recommended Usage Scenarios
Explosion-proof areas (non-explosion-proof structure, customized version required)
Offshore platforms (additional anti-corrosion treatment needed)
Ultra-high voltage systems above 4.4kV (select 6kV version instead)
Equipment with frequent start-stop operations (more than 10 times per hour, special customized modules recommended)
5.3 Practical Cases
Case 1: Induced Draft Fan Renovation in Thermal Power Plant
Original system: Fixed-speed motor + baffle adjustment, high energy consumption and severe baffle wear
Renovation solution: ACS 2040 inverter + 3 sets of 2UEA001345 phase modules (3-phase)
Effect: Energy consumption reduced by 38%, annual electricity cost saved about 1.8 million RMB, baffle maintenance cycle extended 5 times
Case 2: High-pressure Water Supply System for Large Water Plant
Demand: Constant pressure water supply with large load fluctuation (20%-100%)
Solution: ACS 2040 Frame 1 (3 pcs 2UEA001345 modules) + PID control system
Effect: Stable pressure deviation within ±0.05MPa, 32% energy saving, service life extended by 3 years
- Air Shipment Compliance & Certification Guide
6.1 Shipment Compliance Confirmation
| Item | Status | Explanation |
| Built-in Lithium Battery | No | Only electronic components and IGBT modules equipped |
| Dangerous Goods Classification | Non-dangerous goods | Compliant with IATA DGR Class 9, no special shipping restrictions |
| Transport Restrictions | None | Can be shipped as ordinary industrial equipment |
| Packaging Standard | Standard shockproof package | Fix IGBT modules firmly to avoid damage during transit |
| Temperature Range | -20℃ ~ +50℃ | Avoid extreme temperature during transportation |
6.2 Certification Document Acquisition
CE Certificate: Available for download on official ABB website (Document ID: ACS2000-PHTC01U-EN)
UL Certificate: Apply via ABB global technical support center
Manufacturer Declaration: Including EMC, safety and RoHS compliance statements
- Selection Guidelines & Quick Rules
Selection Rules
- Voltage Matching: 2UEA001345 for 4kV systems; choose 2UEA001348 for 6kV systems
- Current Selection: 1000A standard (PMK1000), 800A low current (PMK800), 1200A high current (PMK1200)
- System Compatibility: Only applicable to ACS 2040 series (ACS2000 platform) Frame 1 size
- Quantity Matching: 3 phase modules required for one 3-phase inverter, 1 spare module is recommended
- Maintenance Tips: Regularly inspect cooling fans, replace IGBT modules every 5 years to ensure stable insulation performance
- Main Accessories & Recommended Configuration
| Accessory Name | Model | Function |
| Control Unit | ACS 2040-CU | Core control unit matched with phase modules |
| Cooling Fan | 3HAC031683-001 | Special cooling fan for phase modules, support redundant operation |
| Drive Board | 3HAC031684-001 | IGBT drive circuit with integrated protection functions |
| Voltage Sensor | 3HAC031685-001 | 4kV system voltage monitoring, realize over/under voltage protection |
| Current Sensor | 3HAC031686-001 | 1000A current detection, overcurrent & short-circuit protection |
| Installation Kit | 3HAC031687-001 | Including fixing bolts, gaskets, insulating sleeves etc. |
