توقف (سيمنز stopped delivery effective Oct 01, 2023), legacy obsolete model. Factory recommended replacement: 3RW5055-6AB14
- Order Number Breakdown
3RW: SIRIUS بداية ناعمة مسلسل
40: Basic soft starter, تجاوز مدمج, 2-phase thyristor control (Phase L1, L3)
55: S6 frame, rated current code 134A
6: محطات المسمار
BB: التكوين القياسي
4: Control supply AC230V
- المواصفات الكهربائية الأساسية
| غرض | المعلمة |
| نموذج | 3RW4055-6BB44 |
| إطار | S6 |
| تصنيف التشغيل الحالي أي (40درجه مئوية) | 134 أ |
| Rated motor power @400V,40درجه مئوية | 75 كيلوواط |
| Main circuit voltage Ue | AC 200~460V |
| Control supply | تيار متردد 230 فولت |
| تكرار | 50/60هرتز |
| Built-in bypass contactor | ✅ نعم. Bypasses thyristors after start to reduce heat generation |
| حماية المحرك الزائد | ✅ Integrated motor overload protection (فصل 10) |
| Current limiting function | ✅ Adjustable current limit |
| PTC thermistor motor protection | ❌ غير مدعوم |
| Inside-delta connection | ❌ غير مدعوم, standard external connection only |
| فئة الحماية | IP00 |
| الأبعاد الشاملة (H × W × D) | 198 × 120 × 250 مم |
| وزن | 4.976 كجم |
- Ambient & شروط التثبيت
- درجة الحرارة المحيطة: -25درجه مئوية ~ +60 درجه مئوية. Derating required above 40℃; rated current reduces to 100A at 60℃
- ارتفاع التثبيت: Max 5000m. Derating required above 1000m; main circuit upper limit reduced to 460V above 2000m
- Max cable length from soft starter to motor: 300م
- Installation clearance: ≥100mm top, ≥5mm side, ≥75mm bottom
- درجة التلوث: 3 (اللجنة الانتخابية المستقلة 60947-4-2)
- وصف الوظيفة
2-phase thyristor voltage regulation soft start, تجاوز متكامل. Mechanical contacts carry load current during continuous operation for low power loss
Adjustable start ramp and current limit; external reset supported
Integrated equipment fault protection and motor overload protection; fault relay outputs (95/96, 95/98)
Single direction start, no braking output; no communication interface (3RW40 series without Modbus/Profinet)
Typical loads: مضخات المياه, المشجعين, compressors and general loads. Not suitable for frequent heavy-duty starting
- اختيار & خيارات الاستبدال
- Factory direct upgrade model: 3RW5055-6AB14 (New 3RW5 generation)
Same rating 134A /75kW@400V, AC230V control, محطات المسمار; حماية معززة, optional communication module
- Domestic alternative candidates (same current rating): Renle, Xipu, شينت, Delixi soft starters, 134A class.
- دليل استكشاف الأخطاء وإصلاحها (General for 3RW40 series)
- No power-up display: Check 230V control supply and terminal wiring
- Overload trip during startup: Verify motor rated current setting; derating required under high ambient temp or frequent start-stop
- No torque on start: Inspect main incoming power, thyristors and bypass contacts
- التعثر المتكرر: Check harmonic distortion and whether semiconductor fast fuses are fitted upstream
جدول المقارنة: 3RW4055-6BB44 VS 3RW5055-6AB14
3RW4055-6BB44: Discontinued legacy unit; 3RW5055-6AB14: Factory recommended replacement, محطة المسمار, تجاوز مدمج, 2-phase thyristor soft starter
| عنصر المقارنة | 3RW4055-6BB44 | 3RW5055-6AB14 | ملاحظات |
| رقم الطلب. | 3RW4055-6BB44 | 3RW5055-6AB14 | Official direct replacement by Siemens |
| سلسلة المنتجات | SIRIUS 3RW40 (Basic Soft Starter) | SIRIUS 3RW50 (New Generation Basic Soft Starter) | 3RW40 discontinued since Oct 2023 |
| Rated operational current Ie @40℃ | 134 أ | 143 أ | New model with larger current margin |
| Rated motor power @400V,40درجه مئوية | 75 كيلوواط | 75 كيلوواط | Both for standard 75kW loads |
| Main circuit voltage Ue | AC 200~460 V | AC 200~480 V | New model extended upper limit to 480V |
| Control supply | Fixed AC230V | Wide range AC110~250V | Key difference: universal control supply for 110V/220V |
| Thyristor control phases | 2-phase control (L1, L3) | 2-phase control (L1, L3) | Same topology, no modification required for primary power circuit |
| Built-in bypass contactor | ✅ نعم | ✅ نعم | Thyristor bypass after start for low running loss |
| حماية الزائد | Integrated motor overload Class10 | Integrated electronic overload Class10 | Same protection class |
| PTC thermistor motor protection | ❌ غير مدعوم | ❌ غير مدعوم | Neither has PTC input |
| Inside-delta connection | ❌ غير مدعوم | ❌ غير مدعوم | Standard external connection only |
| توقف ناعم | Basic ramp only | توقف ناعم + pump ramp down | Pump-friendly function on new model |
| Adjustable current limit range | 130%~400% | 130%~700% | Wider limit range for new model |
| الإخراج التناظري | ❌ None | ✅ Built-in 4~20mA (configurable to 0~10V) | Transmit current/load signal to PLC |
| Communication port | ❌ No communication, non-expandable | ✅ Optional Profinet/Modbus communication module | Legacy model has no communication capability |
| Fault history | Basic fault relay only | Fault log available (with optional HMI module) | New model can retrieve historical faults |
| الإدخال/الإخراج الرقمي | Fixed relay outputs (95/96,95/98) | Programmable DI/DO, 3 programmable outputs +1 fixed changeover contact | More flexible secondary control logic |
| Operator unit | Dip-switch setting on board | Dip-switch + optional external HMI module | Legacy no display; new HMI for parameter & current reading |
| فئة الحماية | IP00 | IP00 | For cabinet mounting only |
| البعد (H × W × D mm) | 198 × 120 × 250 | 200 × 120 × 240 | نفس العرض, similar height, shorter depth; mounting holes compatible |
| الوزن الصافي | 4.976 كجم | 4.0 كجم | New model lighter |
| درجة الحرارة المحيطة | -25درجه مئوية ~ +60 درجه مئوية | −25℃ ~ +60℃ | Derating required at high temperature for both |
| Max motor cable length | 300 م | 300 م | تطابق |
| Installation clearance | ≥100mm top, ≥5mm side, ≥75mm bottom | ≥100mm top, ≥5mm side, ≥75mm bottom | Same installation space requirement |
| درجة التلوث | 3 (IEC60947-4-2) | 3 (IEC60947-4-2) | تطابق |
| دورة الحياة | توقف, spare parts limited | In production, regular stock | Preferred model for retrofit & new projects |
Replacement Implementation Key Points (Engineering Focus)
- Primary power circuit: متوافقة تماما. Incoming and motor terminal positions basically match; direct replacement without re-routing power cables.
- Secondary control circuit
Legacy unit fixed AC230V supply; new model accepts AC110~250V wide range. Existing 230V control circuit works directly.
Relay logic is similar, but new DO channels are user configurable. Verify fault/run relay logic after power-on.
New 4~20mA analog output can be left unconnected if not required.
- Parameter re-setting: المحرك المقدر الحالي, start ramp and current limit must be re-programmed in new soft starter; parameters from old unit cannot be reused directly.
- Protection scheme: Selection principle for upstream semiconductor fast fuses unchanged; retain original short-circuit protection.
Application Difference Summary
3RW4055: For existing legacy equipment, simple soft start only, no monitoring, لا يوجد اتصال, no analog output.
3RW5055: Preferred for new projects and retrofits. Pump ramp-down recommended for pump applications. Supports communication and 4-20mA current feedback to PLC for SCADA monitoring.
- 3RW40 (Discontinued Legacy Series|2-phase thyristor, تجاوز مدمج, series of target model)
Main circuit AC200~460V, تجاوز مدمج, Class10 motor overload protection. Suffix defines terminal type, control supply and PTC option; @40℃, rated motor power at 400V.
| رقم الطلب. | إطار | أي(أ) | Motor Power @400V(كيلوواط) | ملاحظات |
| 3RW4024-1BB04 | S0 | 12.5 | 5.5 | Screw terminal AC230V |
| 3RW4026-1BB04 | S0 | 25 | 11 | Screw terminal AC230V |
| 3RW4027-1BB04 | S0 | 32 | 15 | Screw terminal AC230V |
| 3RW4028-1BB04 | S0 | 38 | 18.5 | Screw terminal AC230V |
| 3RW4036-1BB04 | S2 | 45 | 22 | Screw terminal AC230V |
| 3RW4037-1BB04 | S2 | 63 | 30 | Screw terminal AC230V |
| 3RW4038-1BB04 | S2 | 72 | 37 | Screw terminal AC230V |
| 3RW4046-1BB04 | S3 | 80 | 45 | Screw terminal AC230V |
| 3RW4047-1BB04 | S3 | 106 | 55 | Screw terminal AC230V |
| 3RW4055-6BB44 | S6 | 134 | 75 | Screw terminal AC230V (target model) |
| 3RW4056-6BB44 | S6 | 171 | 90 | Screw terminal AC230V |
| 3RW4072-6BB44 | S12 | 210 | 110 | Screw terminal AC230V |
| 3RW4073-6BB44 | S12 | 250 | 132 | Screw terminal AC230V |
| 3RW4074-6BB44 | S12 | 315 | 160 | Screw terminal AC230V |
| 3RW4075-6BB44 | S12 | 370 | 200 | Screw terminal AC230V |
| 3RW4076-6BB44 | S12 | 470 | 250 | Screw terminal AC230V |
| 3RW4077-6BB44 | S12 | 570 | 315 | Screw terminal AC230V |
تكميلية: Same current ratings also available with spring-cage terminals (suffix 2BBxx), 24V control supply, PTC thermistor version (TBxx). Table above lists only mainstream models with screw terminal & AC230V control supply same as 3RW4055-6BB44.
Series feature: 2-phase L1/L3 control, تجاوز مدمج, لا يوجد اتصال, no analog output; 3RW405~407 (S6/S12) support PTC motor thermal protection.
- 3RW50 (New Generation Replacement Series|Successor of 3RW40, Active Production)
Main circuit AC200~480V, تجاوز مدمج, 2-phase thyristor, wide control supply AC110~250V; built-in 4~20mA analog output, optional Profinet/Modbus module, pump soft stop function.
| رقم الطلب. | إطار | أي(أ) | Motor Power @400V(كيلوواط) | ملاحظات |
| 3RW5024-6AB14 | S0 | 12.5 | 5.5 | محطة المسمار, wide range control supply |
| 3RW5026-6AB14 | S0 | 25 | 11 | محطة المسمار, wide range control supply |
| 3RW5027-6AB14 | S0 | 32 | 15 | محطة المسمار, wide range control supply |
| 3RW5028-6AB14 | S0 | 38 | 18.5 | محطة المسمار, wide range control supply |
| 3RW5036-6AB14 | S2 | 45 | 22 | محطة المسمار, wide range control supply |
| 3RW5037-6AB14 | S2 | 63 | 30 | محطة المسمار, wide range control supply |
| 3RW5038-6AB14 | S2 | 72 | 37 | محطة المسمار, wide range control supply |
| 3RW5046-6AB14 | S3 | 80 | 45 | محطة المسمار, wide range control supply |
| 3RW5047-6AB14 | S3 | 106 | 55 | محطة المسمار, wide range control supply |
| 3RW5055-6AB14 | S6 | 143 | 75 | Screw terminal AC110~250V (Official replacement for 3RW4055-6BB44) |
| 3RW5056-6AB14 | S6 | 171 | 90 | محطة المسمار, wide range control supply |
| 3RW5072-6AB14 | S12 | 210 | 110 | محطة المسمار, wide range control supply |
| 3RW5073-6AB14 | S12 | 250 | 132 | محطة المسمار, wide range control supply |
| 3RW5074-6AB14 | S12 | 315 | 160 | محطة المسمار, wide range control supply |
| 3RW5075-6AB14 | S12 | 370 | 200 | محطة المسمار, wide range control supply |
| 3RW5076-6AB14 | S12 | 470 | 250 | محطة المسمار, wide range control supply |
| 3RW5077-6AB14 | S12 | 570 | 315 | محطة المسمار, wide range control supply |
تكميلية: 3RW50 same current ratings also available with spring-cage terminals (2AB14), 24V control supply and PTC version (TBxx).
- Brief Introduction of Other Soft Starter Series in Same Family (مرجع الاختيار)
- 3RW30: النموذج الأساسي للمبتدئين, 2-مرحلة, تجاوز مدمج, low power range, no PTC, لا يوجد اتصال; lower grade than 3RW40
- 3RW44: Legacy high-performance type (توقف). Supports inside-delta connection, 3-phase thyristor, rich protections, suitable for heavy duty
- 3RW52: New generation high performance. Supports inside-delta, 3-phase thyristor, for heavy-duty fans & الضواغط; replacement for legacy 3RW44
- 3RW55: High-end safety version including F safety variant, for high safety integrity applications
- Order Number Coding Quick Reference (3RW40 / 3RW50)
Take `3RW4055-6BB44` as example
3RW: SIRIUS soft starter
40: رمز السلسلة
55: Current rating code
6: محطة المسمار (2 = spring-cage terminal)
BB / أ.ب: Base hardware revision
4: Main voltage code
4: Control supply code
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