Schneider LC1G800KUEN Contactor - Contacteur,disjoncteur,onduleur solaire,compteur électrique,batteries solaires

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Schneider LC1G800KUEN Contactor

The LC1G800KUEN is a 3-pole high-power contactor of Schneider Electric TeSys Giga Global Standard Version. It is the official successor to the high-current contactors of the original TeSys F series. It is mainly used for direct start and stop control of three-phase asynchronous motors, as well as switching control of high-capacity inductive and resistive loads. ...

  • Détails du produit

The LC1G800KUEN is a 3-pole high-power contactor de Schneider Électrique TeSys Giga Global Standard Version. It is the official successor to the high-current contactors of the original TeSys F series. It is mainly used for direct start and stop control of three-phase asynchronous motors, as well as switching control of high-capacity inductive and resistive loads.

This model adopts a wide-range AC/DC universal electronic coil, and comes standard with contact wear self-diagnosis and coil over/undervoltage monitoring functions to support predictive maintenance. Featuring compact size, pouvoir de coupure élevé, long mechanical and electrical service life, it is widely applied in heavy-duty industrial sectors including metallurgy, exploitation minière, traitement de l'eau, CVC, photovoltaic and energy storage.

  1. Répartition du code modèle

Modèle complet: LC1G800KUEN

  1. LC1: Basic product type, standard single-unit 3-pole contactor for AC loads on main circuits.
  2. G: Code de série, TeSys Giga high-power contactor series.
  3. 800: Rated current rating. Rated operational current is 800A under utilization category AC-3 at 440V. 3-configuration des pôles (A digit “4” is added after the current rating for 4-pole models, par exemple. LC1G8004KUEN).
  4. KU: Coil specification code, stands for 100~250V AC/DC wide-range low-power electronic coil.
  5. DANS: Version code, Global Standard Version (international general version; domestically manufactured models are suffixed with “C”, par exemple. LC1G800KUEC).
  6. Paramètres techniques de base

3.1 Paramètres du circuit principal

ArticleSpécification
Poteaux & Configuration des contacts3P., 3 Normally Open main contacts
Conventional Thermal Current (je)1050UN (Ambient temperature ≤ 40℃)
Courant opérationnel nominal (AC-1)1050UN (≤1000V AC, ≤40℃); 800UN (≤60℃)
Courant opérationnel nominal (AC-3)800UN (≤440V AC, ≤60℃)
Maximum Rated Operational Voltage (Ue)1000V et
Rated Control Power (AC-3)400V: 450kW; 690V: 800kW; 1000V: 1000kW
Capacité de coupure nominale (AC-3 @ 440V)5870UN
Courant de tenue nominal de courte durée (Icw)5.5le / 10s
Tension de tenue aux impulsions nominale (Ump)8kV
Catégorie de surtensionCategory III
Rated Power Consumption per Pole (AC-3)130W
Connexion du circuit principalFront bolt connection, terminal spacing: 70mm

3.2 Paramètres du circuit de contrôle

ArticleSpécification
Coil Voltage Range (Uc)100~250V AC 50/60Hz; 100~250V DC
Normal Pick-up Voltage Range0.8Uc ~ 1.1Uc (Ambient temperature ≤ 60℃)
Drop-out Voltage Range0.1Uc ~ 0.45Uc (Ambient temperature ≤ 60℃)
Undervoltage Alarm Threshold<80V (Ci-dessous 80% of the minimum rated voltage)
Overvoltage Alarm Threshold>275V (Above 110% of the maximum rated voltage)
Type de bobineLow-power wide-range electronic coil, AC/DC universel
Standard Auxiliary Contacts1NON + 1Caroline du Nord, compatible with 17V/1mA low-level PLC signals
Connexion du circuit de commandePush-in terminals

3.3 Mécanique & Paramètres environnementaux

ArticleSpécification
Dimensions hors tout (H × W × D)284mm × 211mm × 266mm
Poids netEnviron. 14.2kilos
Classe de protectionIP20 on front side; optional terminal shroud for enhanced protection
Température ambiante de fonctionnement-25℃ ~ +60℃ (No current derating within 60℃); Max.. 70℃ (Current derating required)
Installation AltitudeNo current derating up to 3000m
Méthode de montageVertical bolt mounting, available for vertical installation in three quadrants
CertificationsCEI 60947-4-1, CE, UL, ASC, CCC, UKCA

3.4 Durée de vie & Paramètres de performances

ArticleSpécification
Durée de vie mécanique5,000,000 cycles de fonctionnement
Durée de vie électrique (AC-3)800,000 cycles de fonctionnement
Maximum Operating Frequency500 cycles per hour
Standard Diagnostic FunctionsContact wear monitoring, coil over/undervoltage monitoring, control module self-diagnosis
  1. Modèles alternatifs & Cross-series Comparison

4.1 Same-brand Alternatives

  1. Replacement for Discontinued Models: Direct replacement for legacy TeSys F series LC1F780 and LC1F800. It is the official upgraded version with overall improved electrical performance. Installation hole positions require adaptation.
  2. Same Current Rating with Different Coils:

LC1G800EHEN: 48~130V AC/DC wide-range coil

LC1G800LSEN: 200~500V AC/DC wide-range coil

  1. 4-pole Version of Same Rating: LC1G8004KUEN (4-pôle, rated 1050A under AC-1)
  2. Domestic Version: LC1G800KUEC (Manufactured domestically with identical parameters, suitable for local supply chains and certifications)

4.2 Equivalent Products of Other Brands

ABB: AF750-30-11 series contactor

Siemens: 3RT1276 series contactor

Chint: NXC-800 series contactor

> Note: Verify installation dimensions and terminal spacing for cross-brand replacement. Direct drop-in replacement is not recommended.

  1. Full List of TeSys Giga Global 3-pole Contactors (KU Coil)
ModèleCourant nominal (AC-3 @ 440V)Corresponding Motor Power @ 400V
LC1G115KUEN115UN55kW
LC1G150KUEN150UN75kW
LC1G185KUEN185UN90kW
LC1G225KUEN225UN110kW
LC1G265KUEN265UN132kW
LC1G330KUEN330UN160kW
LC1G400KUEN400UN200kW
LC1G500KUEN500UN250kW
LC1G630KUEN630UN335kW
LC1G800KUEN800UN450kW

Accessoires communs

Relais de surcharge thermique: LR9G series (par exemple. LR9G800), direct bottom mounting available

Extension des contacts auxiliaires: LAG8N113P (1NON+1NC), LAG8N203P (2NON)

Module de verrouillage mécanique: LA9G970

Remote Wear Diagnostic Module: LA9GRD01 / LA9GRD10

Terminal Extension Kit: LA9G3102

  1. Champ d'application & Environmental Limits

6.1 Applications typiques

  1. Contrôle du moteur: Direct start/stop of three-phase asynchronous motors for high-power fans, pompes à eau, compresseurs, conveyor lines and hoisting equipment.
  2. Système de distribution d'énergie: Switching of high-capacity feeder circuits and switching of reactive power compensation capacitor banks (capacitor-specific version required).
  3. Nouvelle industrie énergétique: Main circuits of high-power combiner cabinets in photovoltaic & energy storage power stations, front switches of PCS converters.
  4. Heavy-duty Industry: Control of high-capacity loads in metallurgy, exploitation minière, traitement de l'eau, data centers and other industries.

6.2 Exigences environnementales

For indoor installation inside switchgears only; outdoor exposed use is prohibited.

Pollution level: No higher than Class 3; no corrosive, explosive gas or conductive dust.

No severe vibration on mounting surface; vibration acceleration ≤ 10m/s².

Current derating is required if installation altitude exceeds 3000m or ambient temperature exceeds 60℃, refer to official manual for calculation.

  1. Troubleshooting Matrix
Phénomène de défautRoot CauseStep-by-step Solutions
Contactor fails to pull in with no sound1. No power supply to control circuit or loose wiring1. Cut off power and verify safety; check wiring at terminals A1/A2 and re-measure control voltage
2. Broken or burnt coil2. Test coil resistance with multimeter; replace coil if open circuit is detected
3. Mechanical jamming of armature3. Manually press armature after power-off, clean oil and dust on core pole faces
4. Supply voltage far below rated range4. Adjust power supply to rated range: 100~250V
Repeated tripping after pull-in; indicator flashes twiceCoil undervoltage; continuous supply below 80V1. Measure real-time coil voltage, check cable voltage drop and contact resistance of upstream contacts
2. Use larger gauge wires for control circuit and verify power capacity
Abnormal coil overheating; indicator flashes three timesCoil overvoltage; continuous supply above 275V1. Verify supply voltage level and eliminate wrong wiring to higher voltage
2. Replace with 200~500V wide-range coil (LSE type)
Over 85℃ temperature rise at main terminals / contacts1. Loose wiring and excessive contact resistance1. Retighten connection bolts according to torque specifications after power-off
2. Long-term load overload2. Measure load current, verify model selection and upgrade rating if necessary
3. Poor contact due to contact ablation3. Polish slightly ablated contacts; replace contact module for severe damage
Indicator flashes once; contact wear alarmMain contacts approaching end of electrical life; wear reaches warning threshold1. Read remaining service life via diagnostic function and prepare spare parts in advance
2. Shut down equipment and replace main contact module to avoid contact welding
Abnormal auxiliary contact signal; no feedback to PLC1. Loose or ablated auxiliary contact module1. Check module installation and test on-off status after power-off
2. Wrong wiring or broken cable2. Replace auxiliary contact module, recheck wiring and PLC input circuit
Indicator flashes continuouslyInternal hardware or software fault of control module1. Power cycle the contactor and check recovery
2. Replace electronic control module or complete unit if fault recurs

> Schneider official flashing code rule: 0.5s per cycle. Flash times correspond to different faults. Continuous flashing indicates internal failure of the control module.

The LC1G800KUEN is an 800A 3-pole high-power contactor from Schneider TeSys Giga series, designed for switching heavy-duty and high-reliability high-power loads, suitable for AC-3 motor loads and AC-1 resistive/distribution loads. Equipped with wide-range AC/DC coil, contact wear self-diagnosis, full-load operation at -25℃~60℃ and 500 operating cycles per hour, it is categorized into five major application fields as below:

  1. Direct Start & Stop of High-power Motors in Heavy Industry

As its core application, the 800A rated current under AC-3 corresponds to 450kW three-phase asynchronous motor at 400V and 800kW at 690V, ideal for industrial equipment with heavy starting load and continuous operation:

  1. Métallurgie & Exploitation minière: Large ball mills, jaw crushers, main exhaust fans for sintering plants, mine hoists and main motors of long-distance belt conveyors. Its wide temperature tolerance, high shock resistance and contact wear diagnosis effectively reduce unplanned downtime for dusty and high-temperature working conditions.
  2. Industrie pétrochimique: Process compressors, high-pressure circulating pumps, large agitator motors for reaction kettles and raw material delivery pumps. The wide-range coil adapts to grid voltage fluctuation in factories; low power consumption cuts operating costs; PLC remote control ensures high reliability for continuous production.
  3. Cement & Matériaux de construction: Main drive motors for rotary kilns, raw/cement mill main units and high-temperature kiln exhaust fans. Stable performance at 60℃ suits high-temperature areas around kilns, and long electrical life fits frequent start-stop operation.
  4. High-capacity Pump & Valve Systems for Municipal & Traitement de l'eau

Its high reliability and diagnostic functions meet the requirements of unattended and long-term continuous operation for large pumps in municipal and water conservancy projects:

  1. Municipal Water Supply & Drainage: Main water pumps of large water intake and booster pumping stations (single motor power: 200~450kW), aeration blowers, sludge return pumps and main units of intake pump houses in sewage treatment plants. Wide-range coil copes with municipal grid fluctuation; contact wear warning realizes predictive maintenance and reduces manual inspection.
  2. Water Conservancy & Flood Control: Main unit control for large drainage pumping stations and inter-basin water transfer projects. High breaking capacity and long mechanical life guarantee reliable operation under emergency flood control conditions.
  3. Switching of High-capacity Circuits in Low-voltage Distribution Systems

With 1050A conventional thermal current under AC-1, this contactor acts as a high-capacity distribution switch for remote automatic control:

  1. Industrial Low-voltage Distribution: Remote switching of low-voltage bus couplers and large-capacity feeders in workshops to realize distribution automation; also used for main incoming power switching of large production lines for remote start/stop of the whole line.
  2. Reactive Power Compensation & Power Quality Management: Switching of large-capacity low-voltage capacitor banks (capacitor-specific contact module or current-limiting reactor required) for low-voltage reactive power compensation cabinets in steel plants, mines and data centers to dynamically adjust power factor.
  3. Critical Power Switching: UPS bypass circuits and diesel generator incoming switching in data centers and industrial control rooms. The AC/DC universal coil adapts to emergency power voltage fluctuation and ensures power continuity.
  4. High-power Circuit Control for New Energy & Stockage d'énergie

It satisfies wide temperature range, high current and AC/DC compatibility requirements of new energy applications:

  1. Photovoltaic & Energy Storage Power Stations: Main circuits of centralized PV combiner cabinets, front AC main switches of energy storage PCS converters and general circuits of battery clusters. It supports cold start at -25℃ for outdoor stations in northern regions, and the wide-range coil is compatible with DC control power and AC auxiliary power on site.
  2. High-power Charging Facilities: Main incoming control of charging clusters for EV ultra-fast charging stations and power circuit switching of split charging stacks, capable of frequent switching under high current.
  3. Other Special Heavy-duty Applications
  4. Levage & Port Machinery: Main hoist and travelling motors of port portal cranes and large overhead travelling cranes. 500 cycles per hour matches frequent start-stop of hoisting work; mechanical interlock accessories enable safe control of forward/reverse rotation circuits.
  5. Large Industrial HVAC: Main compressors of centrifugal chillers, cooling water pumps and cooling tower fans in super-large commercial complexes, data centers and industrial plants, meeting start-stop and protection demands of high-power HVAC units.
  6. Marin & Shore Power Systems: Low-voltage main distribution circuits on ships and shore power connection switches at ports. Wide voltage range adapts to different shore power standards, and wide temperature design fits cabin and outdoor port environments.

Application Selection Tips

For special applications such as capacitor switching and DC loads, verify dedicated contacts and breaking capacity; standard motor-type contactor shall not be used directly.

Conduct current derating calculation in accordance with the manual if ambient temperature exceeds 60℃ or installation altitude exceeds 3000m.

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