Interruttore automatico ABB E4.2N4000R4000 - Contattore,interruttore automatico,sensore,Codificatore,PLC,Convertitore

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Interruttore automatico ABB E4.2N4000R4000 - Contattore,interruttore automatico,sensore,Codificatore,PLC,Convertitore

interruttore automatico/

Interruttore automatico ABB E4.2N4000R4000

E4.2N 4000 with Ekip trip unit R4000 — R4000 means the rated current of the electronic trip unit is 4000A ✅ Model Breakdown E4.2: Dimensioni del telaio (Emax2 series, maximum frame rating 4000A) N: Short-circuit breaking capacity grade N, Icu=66kA @400V AC 4000: Frame rated current Iu=4000A R4000: Rated current In of Ekip electronic trip unit ...

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E4.2N 4000 with Ekip trip unit R4000 — R4000 means the rated current of the electronic trip unit is 4000A

✅ Model Breakdown

E4.2: Dimensioni del telaio (Emax2 series, maximum frame rating 4000A)

N: Corto-interruzione del circuito capacity grade N, Icu=66kA @400V AC

4000: Frame rated current Iu=4000A

R4000: Rated current In of Ekip electronic trip unit (Trip unit options: Dip / Tocco / Hi-Touch / G Touch; protection types: LSI / LSIG / LI)

✅ Key Electrical Specifications

Frame rated current Iu: 4000 UN

Trip unit rated current In: 4000 UN

Tensione operativa nominale Ue: AC 690 V

Tensione nominale di isolamento Ui: AC 1000 V

Tensione di tenuta ad impulso Uimp: 12 kV

terapia intensiva (Ultimate short-circuit breaking capacity): 66 IL (400~690V)

IC (Service short-circuit breaking capacity): 66 IL

Icw (Corrente di breve durata): 66 kA for 1s; 50 kA for 3s

Resistenza meccanica: 15,000 operazioni

Resistenza elettrica: 5,000 operations at ≤440V; 4,000 operations at 500~690V

✅ Construction & Dimensioni (Fixed type F, rear horizontal terminals HR, 3P)

3P: W384 × H371 × D270 mm, peso netto 56 kg

4P: W510 × H371 × D270 mm, peso netto 70 kg

Terminal options: Rear horizontal HR; optional rear vertical VR; withdrawable W version

Dotata di serie: 4 sets of auxiliary contacts, position contacts (Aprire / Chiuso)

✅ Trip Unit Comparison (Key for selection)

  1. Ekip Dip: Versione base, nessuna visualizzazione, LSI/LSIG
  2. Ekip Touch: Color display, misurazione, communication support, LSI/LSIG
  3. Ekip Hi-Touch: Advanced color display, misurazione dell'energia, monitoraggio armonico, waveform recording
  4. Ekip G Touch: Integrated gateway, integrato ABB Ability remote communication

LSIG: Long-time L, Short-time S, Istantaneo I, Guasto a terra G; LSIG includes ground fault protection

✅ Cross-reference & Opzioni di sostituzione

Same frame variants: E4.2S (Icu 85kA), E4.2H (100IL), E4.2V (150IL)

Riferimento alternativo domestico: Chint NA8-4000, Delixi CDW3-4000, Changshu CW3-4000 (match breaking capacity 66kA)

Upgrade from legacy model: Replaces old-generation Emax E4N 4000

✅ Common Order Codes (3P Fixed HR)

Ekip Dip LSI R4000: 1SDA071192R1

Ekip Touch LSI R4000: 1SDA071195R1

Ekip Hi-Touch LSIG R4000: 1SDA071199R1

ABB Emax2 Ekip (E4.2) Fault Code List & Communication Commissioning Guide

Applicable to Ekip Dip / Tocco / Hi-Touch / G Touch; Ekip Dip has no screen, only LED alarms; Touch/Hi-Touch support text & numeric fault codes and event logging

Preliminary note: Protection trips (L/S/I/G) are protection events, not hardware faults; 3xxxx numeric codes indicate internal trip unit hardware faults

  1. LED Alarm Indications (Common to all Ekip units, for on-site quick diagnosis)

Giallo (Avvertimento)

Acceso fisso: Pre-alarm, protection pre-warning, auxiliary signal alarm

2 flashes per 0.5s: Parameter configuration error

Fast flashing: Rating plug mismatched or not properly fitted

Rosso (Alarm/Trip)

Acceso fisso: Protection activated & inciampato, trip command issued

Fast flashing: Sensor disconnection, trip coil open circuit, BF trip failure, protection timing fault

2 flashes every 2s: Rating plug damaged

Giallo + Red fast flashing: Communication lost between main trip board and protection timing module

Giallo + Red slow flashing: Critical internal trip unit fault, contact ABB service

  1. On-screen Alarm & Fault Code List (Touch/Hi-Touch)

🔹 Protection Trip Events (Trip log, check first)

Display LabelDescrizioneOsservazioni
lLong-time overload trip ANSI49Sovraccarico, thermal memory, reset after cooling
SShort-time short-circuit ANSI51/50TDShort-circuit short delay, for selectivity
IOInstantaneous short-circuit ANSI50Instant short-circuit trip
GGround fault ANSI51NOnly available on LSIG versions
2IONeutral overload protectionFor 4P devices
IUCurrent unbalance protectionThree-phase unbalance
UVProtezione da sottotensioneVoltage below threshold
OVOver-voltage protectionVoltage above threshold
fFrequency out of rangeFrequenza <30Hz or >80Hz
FaseErrore nella sequenza delle fasiPhase sequence protection activated
THD V / THD IHarmonic distortion excessHi-Touch harmonic monitoring
MCRClosing short-circuit protectionShort-circuit at closing instant

🔹 Hardware / Communication Alarms (Fault alarms, not trips)

Alarm TextDescrizione del guastoRisoluzione dei problemi
BF Trip failed commandTrip command sent, breaker remains closed with primary current presentCheck YO trip coil, mechanism jamming, mechanical blockage; perform iTEST
Local busInternal Ekip bus W1/W2/W3/W4 communication lost, expansion module offlineCheck Ekip Com / Ekip Signalling module power supply, terminali degli autobus, module compatibility
Low batteryRTC backup battery depletedReplace CR2450 battery kit, reset date/time after replacement
Invalid dateRTC time lostSettings → System → Date & Tempo; enable SNTP sync with Com TCP
Errore di configurazioneConflict between rating plug and protection settingsVerify rating plug; G / I4 threshold cannot exceed 100A without Vaux auxiliary supply
Sensor broken wireInternal CT signal abnormalCheck connection between trip unit and CT; internal failure requires factory repair
Trip coil open circuitYO loop wiring breakMeasure YO coil resistance and external wiring
SNTP errorNTP time synchronization failed (Modbus TCP module)Check gateway, network, NTP server address
Ekip Com module missingCommunication module not detectedCheck module power, bus connector, model compatibility; replace defective module
30002, 30xxx numeric codesTrip unit firmware / MCU internal errorCiclo di alimentazione; if fault persists replace trip unit, contact ABB
Breaker status unknownConflicting feedback from auxiliary contactsCheck auxiliary contact wiring and mechanical position

Event storage: Touch/Hi-Touch stores up to 200 latest events, with timestamp, fault current and voltage exportable; Ekip Dip has no event storage

  1. Ekip Communication Commissioning Guide (Ekip Com Modbus RTU / ModBus TCP)

Communication module types:

Ekip Com Modbus RTU (RS485, 2-wire W1/W2, ModBus RTU)

Ekip Com Modbus TCP (Ethernet, ModBus TCP)

✅ Ekip Dip has no native communication. Communication requires Touch/Hi-Touch/G Touch plus optional Ekip Com module

3.1 Factory Default Communication Parameters

ModBus RTU: Baudrate 19200, Anche la parità, 1 fermati un po', Slave ID 1

ModBus TCP: DHCP enabled by default; fallback static IP: 192.168.1.100, mask 255.255.255.0

Bus wiring: RS485 W1=A, W2=B; 120Ω terminating resistor required at bus ends

Alimentazione elettrica: Ekip Com requires 24V DC auxiliary supply (Vaux). Module will not run without 24V!

3.2 Strumenti di messa in servizio

  1. Ekip Connect (ABB official, preferito): Parameter read/write, bus scan, event export, IP/slave address modification, aggiornamento del firmware, iTEST; supports direct connection via USB T&P test head, independent of field bus
  2. Modbus master tools: Modscan, Modbus Poll, PLC (Siemens, Schneider etc.)

3.3 Commissioning Steps for RTU RS485

  1. Spegnimento, mount Ekip Com Modbus RTU module, connect W1(UN) W2(B), feed 24V DC to module; fit 120Ω terminators at bus ends
  2. Accendere, on trip unit screen: Settings → Communication → Modbus RTU

Enable bus

Set slave address (1~247, unique per bus segment)

Match baudrate & parity with master

  1. Connect PC USB-RS485 adapter: A→W1, B→W2; common ground is critical
  2. Ekip Connect → Scan → Serial → Configure COM port, baudrate, even parity → Start scan
  3. Device found: Read measurements (I/U/P), breaker status, allarmi; write operations require password authority
  4. No device found troubleshooting:

Confirm 24V supply; W1/W2 polarity; terreno comune; terminator; address conflict; baud/parity mismatch

Confermare “Local bus enabled” on trip unit screen

3.4 Commissioning Steps for Modbus TCP

  1. Mount Ekip Com Modbus TCP module, supply 24V DC, connect Ethernet to switch
  2. On trip unit screen: Settings → Communication → Modbus TCP

DHCP: Enable/Disable; set static IP, subnet, porta

Enable Modbus TCP service (Porta 502)

  1. Keep PC and module on same subnet, direct cable or via switch
  2. Ekip Connect → Scan → Ethernet; or open module IP in browser for read-only web page
  3. PLC/SCADA access: Modbus TCP port 502, refer to ABB Ekip Modbus register map

3.5 Access Rights & Password

Read measurements & allarmi: No password required

Modify protection settings, parametri di comunicazione, clear events: Engineer password (predefinito 000000)

iTEST trip test: Local operation only at connected position; remote test trigger blocked

3.6 Common Communication Pitfalls (E4.2N4000R4000)

  1. Missing 24V auxiliary supply: Com module fails to start. CT self-power only supports protection logic, cannot power Com module
  2. Ungrounded RS485 bus: Intermittent packet loss and garbled data; single-point grounding for long-distance bus
  3. Ekip G Touch has integrated gateway. Do not use together with external Ekip Com, bus conflict will occur
  4. Withdrawable breaker: Bus connection inside the cradle is disconnected in test position; communication only available in connected position
  5. Modbus register types: Input registers (read-only: attuale, voltaggio, stato); Holding registers (read/write: settings, controllare). Remote open/close requires additional Ekip Com Actuator module; standard Com module is read-only, cannot execute remote switching
  6. Reset Rules
  7. Protection trips (L/S/I/G): Clear fault first, then reset locally (screen reset or remote reset via YR contact)
  8. Warning alarms (low battery, SNTP error): Auto clear after root cause removed or manual acknowledge
  9. BF trip failure alarm: Mechanical inspection on-site required, manual confirmation to clear alarm

ABB SACE Emax2 ACB Model Specification + Elenco completo delle serie + Common Order Codes

Serie: Emax2 (successor to legacy Emax E1/E2/E3/E4/E6), norma CEI, widely used ACB in China; Breaking grades by Icu@400V:

B=42kA|C=50kA|N=66kA|S=85kA|H=100kA|V=150kA

Trip unit abbreviation:

D = Ekip Dip (nessuna visualizzazione, dip-switch setting, LSI/LSIG, no native comms)

T = Ekip Touch (color display, misurazione, Com module compatible)

HT = Ekip Hi-Touch (color display, armonico, recording, power quality)

GT = Ekip G Touch (integrated gateway, ABB Ability)

Protection types: LI / LSI / LSIG (G=ground fault)

Montaggio: F Fixed; W Withdrawable; Terminals HR Rear Horizontal, VR Rear Vertical; 3P/4P

Esempio di modello completo: E4.2N 4000 Ekip Touch LSIG 3P F HR, matching your E4.2N4000R4000

  1. Frame Overview (4 Emax2 frame sizes)
TelaioMax IuAvailable Breaking GradesAvailable Iu(UN)
E1.21600UNB / C / N630, 800, 1000, 1250, 1600
E2.22500UNB / N / S / H800, 1000, 1250, 1600, 2000, 2500
E4.24000UNN / S / H / V2000, 2500, 3200, 4000
E6.26300UNH / V4000, 5000, 6300

Nota: Suffisso “.2” stands for Emax2; old Emax E1/E2/E4/E6 without “.2” are phased out

  1. Full Model Description Breakdown

`E4.2 N 4000 Ekip Touch LSIG 3P F HR`

  1. E4.2: Dimensioni del telaio
  2. N: Classe del potere di interruzione
  3. 4000: Frame rated current Iu
  4. Ekip Touch: Tipo di sganciatore
  5. LSIG: Protection curve
  6. 3P: Numero del polo
  7. F: Mounting F Fixed / W Withdrawable
  8. risorse umane: Terminal HR Rear Horizontal / VR Rear Vertical / FR Front

Rating Plug Rxx: R4000=In=4000A; R3200=In=3200A, R value ≤ Frame Iu

  1. Basic Model List

✅ E1.2 (630~1600A)

E1.2B 630 / 800 /1000 /1250 /1600

E1.2C 630 / 800 /1000 /1250 /1600

E1.2N 630 / 800 /1000 /1250 /1600

✅ E2.2 (800~2500A)

E2.2B 800 /1000 /1250 /1600 /2000 /2500

E2.2N 800 /1000 /1250 /1600 /2000 /2500

E2.2S 800 /1000 /1250 /1600 /2000 /2500

E2.2H 800 /1000 /1250 /1600 /2000 /2500

✅ E4.2 (2000~4000A)

E4.2N 2000 /2500 /3200 /4000

E4.2S 2000 /2500 /3200 /4000

E4.2H 2000 /2500 /3200 /4000

E4.2V 2000 /2500 /3200 /4000

✅ E6.2 (4000~6300A)

E6.2H 4000 /5000 /6300

E6.2V 4000 /5000 /6300

  1. Codici d'ordine standard (1SDA prefix, 3P Fixed HR, no motor/YO/YC accessories)

Rule: Order code changes with trip unit; separate codes for W withdrawable and 4P versions

E1.2N 1600

Ekip Dip LSI R1600: 1SDA070492R1

Ekip Touch LSI R1600: 1SDA070495R1

Ekip Touch LSIG R1600: 1SDA070496R1

Ekip Hi-Touch LSIG R1600: 1SDA070499R1

E2.2N 2500

Ekip Dip LSI R2500: 1SDA070892R1

Ekip Touch LSI R2500: 1SDA070895R1

Ekip Touch LSIG R2500: 1SDA070896R1

Ekip Hi-Touch LSIG R2500: 1SDA070899R1

E4.2N 4000

Ekip Dip LSI R4000: 1SDA071192R1

Ekip Touch LSI R4000: 1SDA071195R1

Ekip Touch LSIG R4000: 1SDA071196R1

Ekip Hi-Touch LSIG R4000: 1SDA071199R1

E4.2S 4000

Ekip Dip LSI R4000: 1SDA071212R1

Ekip Touch LSI R4000: 1SDA071215R1

Ekip Hi-Touch LSIG R4000: 1SDA071219R1

E6.2H 6300

Ekip Touch LSI R6300: 1SDA071455R1

Ekip Touch LSIG R6300: 1SDA071456R1

Ekip Hi-Touch LSIG R6300: 1SDA071459R1

  1. Communication Module Order Codes (Ekip Com)

Ekip Com Modbus RTU: 1SDA073440R1

Ekip Com Modbus TCP: 1SDA073441R1

Ekip Com Profibus: 1SDA073442R1

Ekip Com IEC61850: 1SDA073444R1

Ekip Com Actuator (remote switching module): 1SDA073446R1

  1. Common Accessory Order Codes (Venduto separatamente, not included in breaker body)

Closing coil YC AC220: 1SDA073300R1

Opening coil YO AC220: 1SDA073304R1

Motor operator M AC220: 1SDA073310R1

Auxiliary contacts 4CO: 1SDA073320R1

Signal contacts 2CO: 1SDA073322R1

RTC battery kit: 1SDA073470R1

Rating Plug R4000: 1SDA072944R1

  1. Note importanti
  2. The above base codes default to 3P, Fixed F, Rear Horizontal HR. Codes change for 4P / W withdrawable / VR vertical terminals
  3. Quotation is combinational: Breaker body + motore + YO + YC + communication module are separate line items. Breaker body does not come with motor or coils as standard
  4. Ekip Dip has no communication. Touch/Hi-Touch need Ekip Com module for Modbus
  5. Legacy Emax (non .2) order codes start with 1SDA05, parts and trip units are not interchangeable with Emax2

Prec:

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