ABB AF16Z-30-10-21 コンタクタ

Original Factory Order No.: 1SBL176001R2110

1. モデルの内訳の定義

AF16Z 30 10 21

1. AF16Z: AF series; Z = Low-power electronic wide-range coil (direct PLC drive capable); フレームサイズ 16 クラス
2. 30: 主な連絡先: 3 通常開 (3いいえ), no main Normally Closed contacts
3. 10: Built-in auxiliary contacts: 1 通常開 (1いいえ), 0 通常閉
4. 21: Coil code → Control voltage: 24～60 V AC 50/60Hz / 20～60 V DC

⚠️ Difference between AF…Z and standard AF: Extremely low coil power consumption, supports direct driving by DC24V PLC outputs, resistant to voltage dips (compliant with SEMI F47).

2. コアの電気定格

Maximum main circuit voltage: 690 Vと

AC-1 (抵抗負荷), ≤40°C ambient: 30 あ

AC-3 (3-相モーター, 400 V): 18 あ, に適した 7.5 kWモーター

AC-3 (690 V): 10.5 あ, 最大. 9 kW

取り付け: DINレール取付, ネジ端子接続

全体の寸法: W 45 mm × H 86 mm × D 77 mm

動作温度: -40～+70 °C (without thermal overload relay); -25～+60 °C (with thermal overload relay)

3. Key Coil Characteristics

Wide-range AC/DC universal: AC 24~60 V / DC 20~60 V

サージ抑制機能を内蔵; no external RC snubber or diode required

Low holding power consumption, ideal for continuous energized operation

Withstands short-term voltage fluctuations and voltage drops

4. 端末の識別

主回路: 1L1-2T1, 3L2-4T2, 5L3-6T3

補助接点: 14いいえ (通常開)

5. Common Alternatives & Distinctions
6. AF16Z-30-10-11: 同じ電圧範囲, equipped with standard AF coil (non low-power Z coil); cannot be directly driven by low-current PLC outputs, not interchangeable.
7. AX16-30-10: AX economy series, without electronic wide-range coil, fixed control voltage; cannot replace AF16Z.
8. For 1NO + 1NC補助接点: Select model AF16Z-30-11-21.
9. 代表的な用途

Upstream of variable frequency drives, ファン & ウォーターポンプ, HVAC equipment, semiconductor machinery, PLC DC output direct load control, industrial sites requiring high tolerance to voltage fluctuations.

ABB AF16Z-30-10-21 コンタクタ Installation Technical Document

注文番号: 1SBL176001R2110

1. General Safety Instructions

⚠️ All installation, wiring and maintenance work must be carried out with all power disconnected; lockout-tagout procedure is mandatory. Work shall only be performed by qualified electricians.

1. 保護クラス: IP20. For cabinet installation only. Do not install in open air, wet environments, locations with heavy dust or corrosive gas exposure.
2. 適用規格: IEC/EN 60947-1, IEC/EN 60947-4-1; UL/CSA certified.
3. AF16Z is equipped with a low-power electronic wide-range coil with integrated surge suppression circuit. No external RC snubber or diode connection is required.
4. 製品基本情報

2.1 モデルの定義

AF16Z: AF series, フレームサイズ 16, Z = low-power electronic coil

30: 3 常開メイン接点

10: 内蔵 1 常開補助接点

21: Coil voltage range AC 24～60 V 50/60Hz / DC 20～60 V

2.2 全体の寸法

幅 45 mm × Height 86 mm × Depth 77 mm

2.3 Rating Summary Table

3. 機械的設置仕様

3.1 取付方法

Two mounting options available:

1. DINレール取付 (推奨)

Rail standard: TS35 (35×7.5 mm / 35×15 mm)

手術: Hook the bottom latch onto the rail, press down until an audible click confirms locking. For removal, use a flat screwdriver to pry the bottom latch and lift upwards.

2. Base Plate Screw Mounting

Fasten diagonally using 2 × M4 screws; refer to outline drawing for mounting hole spacing.

3.2 取付方向 & クリアランス

1. 垂直取り付け (terminals top & 底) 好ましい. 90° horizontal side mounting is permitted; upside-down installation is forbidden.
2. Multiple units may be mounted side-by-side without current derating. Maintain ≥15 mm vertical clearance for ventilation; keep away from heat-generating components such as resistors and inverters.
3. Avoid installation in high-vibration locations. Vibration acceleration >0.5g requires vibration damping measures.
4. Electrical Wiring Specifications

4.1 Terminal Marking Definition

Upper main circuit: L1, L2, L3 (Power Inlet)

Lower main circuit: T1, T2, T3 (Load Outlet)

Non-UL applications allow power feed from top or bottom; UL certified installations require power input from upper L terminals.

Coil terminals A1, A2: Control signal input (AC/DC non-polarized)

補助接点 13-14: Built-in normally open contact (1いいえ)

4.2 ケーブル仕様 & Stripping Length

Standard wire stripping length: 10 mm

Main circuit conductors: Solid/stranded copper cable 1～6 mm²; ferrules recommended for flexible cables

コントロール / auxiliary circuit conductors: 0.75～2.5 mm²

4.3 締付トルク (必須)

主回路端子: 1.5 N・m

コイルA1/A2 & auxiliary contact terminals: 1.2 N・m

Insufficient torque causes terminal overheating; excessive torque leads to thread stripping.

Recommended tools: PZ2 Pozidriv screwdriver / 5.5 mm flat torque screwdriver.

5. Critical Coil Application Notes (Core Feature of AF16Z)
6. 電圧範囲: AC24～60 V / DC20～60 V, 幅広い電圧互換性, direct drive by PLC DC outputs.
7. Very low coil holding power consumption, suitable for long-term energized operation; compliant with SEMI F47 voltage sag immunity requirements.
8. A1 and A2 are non-polarized; polarity does not matter for DC24V control.
9. Do not apply control voltage exceeding 60 V, otherwise the electronic coil module will be destroyed.
10. Optional Accessory Installation
11. Side-mounted auxiliary contacts (CA4 series)

Snap-fit onto left/right side slots without tools. 最大 2 sets of side auxiliary contacts can be fitted to AF16.

2. 機械的インターロック

Install for reversing circuit configuration of two AF16Z contactors to prevent simultaneous closing and short circuit between forward and reverse phases.

3. Thermal overload relay matching

Compatible with TA25DU series thermal relays, direct snap-fit mounting underneath the contactor.

7. Commissioning Procedure After Power-On
8. Under power-off condition: Visual inspection for correct wiring, no metallic debris, all terminals tightened to specified torque.
9. Manually actuate contactor mechanism to confirm smooth operation without jamming.
10. Test control circuit independently: Apply rated control voltage to A1/A2; contactor shall pull in reliably and drop out smoothly upon power removal.
11. Verify synchronous switching of auxiliary contact 13-14 with contactor operation.
12. Connect main circuit for no-load test run; check for abnormal noise and rapid terminal temperature rise.
13. 30-minute loaded operation test; recheck terminal temperature to ensure temperature rise stays within allowable limits.
14. Installation Faults & Prohibited Practices

❌ Forbidden operations:

Exposed loose strands on cable terminals

Tightening terminals while energized

Control voltage outside the 20～60 V range

Blocking ventilation channels above and below the contactor

Direct installation in environments with combustible dust or continuous condensation

Common Post-Installation Issues

1. Contactor chattering/unstable pull-in: Verify control voltage is above minimum operating level; check voltage drop along control cables.
2. 端子過熱: Retighten terminals to specified torque; confirm conductor cross-section is adequate.
3. Failure to pull in when driven by PLC: Confirm unit is AF16Z (low-power coil); standard AF16 coil cannot be directly driven by PLC transistor outputs.
4. メンテナンス要件
5. Periodic inspection of terminal temperature and abnormal noise.
6. Avoid repeated switching above rated breaking capacity.
7. Never operate the contactor with arc shield removed. Replace the complete unit when contacts suffer severe ablation.

Mechanical Life Parameters of ABB AF16Z-30-10-21

The AF16Z shares identical mechanical construction with standard AF16. Official technical data:

✅ Mechanical endurance: 10 100万動作サイクル (10×10⁶演算)

試験条件: 定格制御電圧, no-load switching, standard ambient temperature.

Supporting Key Parameters

1. Maximum mechanical operating frequency: 3,600 時間あたりの操作数

Continuous high-frequency operation shall not exceed this limit to avoid accelerated mechanical wear.

2. Reference electrical endurance (depends on load type, not equal to mechanical life)

AC-3 (400 V motor load): 約. 1,000,000 サイクル

AC-1 (抵抗負荷): 約. 1,600,000 サイクル

⚠️ Mechanical endurance represents the mechanical operating limit; service life in practical applications is normally determined by electrical erosion of contacts.

Supplementary Remarks

1. AF16Z only differs by its low-power electronic wide-range coil variant. Armature, linkage and contact mechanical structure are identical to standard AF16; mechanical endurance ratings remain unchanged.
2. Actual mechanical endurance will decrease under harsh environments (重い粉塵, continuous vibration, 高温).
3. Definition of mechanical endurance: Operating cycles of contactor pull-in/drop-out driven by coil only, with no load connected to main circuit.