ETA REX12-TA2-107 Modular Current Protection サーキットブレーカー
- モデルコードの内訳
Model split: REX12 TA2 107
- REX12: ETA REX12 series modular current protection circuit breaker (electronic overload protector / miniature electronic circuit protector, DIN rail mounted)
- TA2: Sub-series functional code, 2-channel universal type for DC and AC, equipped with temperature monitoring and fault signal output
- 107: Rated current specification code → Rated current 7A
- Brand Overview
ETA (Swiss ETA): A global brand of industrial electronic protection components, specializing in miniature equipment circuit breakers, electronic overcurrent protectors and thermal-magnetic circuit breakers. Widely applied in industrial control cabinets, robotics, 鉄道輸送, photovoltaic energy storage and medical devices.
REX12 Series: Ultra-thin modular electronic protection devices as a replacement for traditional fuses, featuring remote signal feedback and precise segmented current limiting.
Ⅲ. コア仕様 (REX12-TA2-107)
電気仕様
Rated Current In: 7あ
チャンネル: Dual independent protection channels (separate current limiting and fault alarm for two outputs)
動作電圧: Universal for DC 24V / AC 24~230V
旅行の種類: Electronic inverse-time overload protection + instantaneous short-circuit cut-off
信号出力: TA2 standardly equipped with two sets of passive fault contacts (いいえ/いいえ, connectable to PLC for fault signal collection)
取り付け: 標準35mm DINレール, module width only 12mm per channel
機能的な特徴
- Independent circuit protection for dual channels without mutual interference
- Precise electronic current limiting, eliminating aging issues of traditional fuses
- Manual reset after overload/short-circuit tripping; no consumable replacement required
- Remote fault alarm contacts for automated equipment monitoring
- 低消費電力, ultra-thin design dedicated to dense cabinet wiring
- 典型的なアプリケーションシナリオ
24V DC output circuit protection for industrial PLCs and servo drives
Branch power supply protection for robot IO modules and sensors
Multi-channel DC power supply protection for medical equipment and test instruments
On-board control cabinets for rail transit and auxiliary circuits of energy storage BMS
- Reference Alternative Models within the Same Series
REX12-TA2-103: 3A dual-channel
REX12-TA2-105: 5A dual-channel
REX12-TA2-110: 10A dual-channel
REX12-TA1-XXX: Basic single-channel model (without separate dual-channel alarm)
- Key Distinction Points
TA1 = single channel; TA2 = dual channel with independent fault signals; the last two digits of the three-digit suffix represent rated current (107 = 7A).
Full Technical Analysis of ETA REX12-TA2-107 Electronic Overcurrent Protector
> 注記: The previous interpretation of the model suffix “107” was inaccurate.
- Digit-by-Digit Model Code Decoding
Standard full ordering format: `REX12 TA2 107 DC24V XA/XA`
The provided `REX12-TA2-107` is the abbreviated base model of the series; full purchasing models require supplementary suffix current specifications.
| コードセグメント | 意味 |
| REX12 | Main product series: 12.5mm ultra-thin modular electronic DC circuit breaker with standard Push-in spring terminals |
| T | 取付タイプ: Clip-on for standard 35mm DIN rail |
| あ | 構造タイプ: One set of load output terminals per channel with fixed rated current specifications |
| 2 | チャンネル数: Dual independent protection channels with fully separate current limiting and status feedback |
| 107 | Function version code: Standard dual-channel independent fault status signal output; basic version without bus communication |
| DC24V | 定格動作電圧: 24V DC system, compatible with wide voltage range of 18~30V DC |
| XA/XA | 定格電流仕様: Symmetrical dual-channel setting, optional 1A/1A, 2A/2A, 3A/3A, 4A/4A, 6A/6A |
- Full List of Core Specifications
電気仕様
| パラメータ | 価値 |
| 定格動作電圧 | DC24V (operating range: 18~30V DC) |
| チャンネル数 | 2 electrically independent channels |
| Optional Rated Currents | 1あ, 2あ, 3あ, 4あ, 6あ (symmetrical dual-channel configuration) |
| トリップ特性 | Electronic inverse-time overload protection + instantaneous short-circuit cut-off |
| 短絡遮断容量 | マックス. 40DC |
| Capacitive Load Tolerance | Supports startup of capacitive loads up to 20000渭F without false tripping |
| Status Signal Output | Independent open-collector fault signal per channel, directly connectable to PLC DI modules |
| ステータス表示 | Independent LED per channel: Green = Normal Operation, Orange = Overload/Short-Circuit Fault |
| リセット方法 | 手動プッシュボタンリセット; one-click power recovery after fault elimination |
| バックアップ保護 | Built-in blade fuse matching the rated current as a safety barrier against electronic component failure |
機械式 & Mounting Specifications
| パラメータ | 価値 |
| Module Width | 12.5 mm (single module integrating two channels) |
| 全体の寸法 (幅×高さ×奥行き) | 12.5 × 80 × 98.5 mm |
| 配線方法 | Tool-free Push-in spring terminals |
| Applicable Wire Cross-Section | 0.5 ~ 2.5 mm² (flexible / solid conductors) |
| Single Module Weight | 約. 40 g |
| Power Distribution Expansion Capacity | まで 16 protection modules can be connected in parallel to one power supply set when paired with EM12-T power distribution modules |
Ⅲ. 保護メカニズム & 動作原理
- Precision Electronic Sampling: Built-in current sensors collect real-time circuit current; a dedicated chip executes inverse-time tripping algorithms. Higher overload multiples lead to faster tripping, precisely matching cable thermal withstand capacity with far lower dispersion than traditional fuses.
- Microsecond-Level Short-Circuit Cutoff: Upon detection of short-circuit current, semiconductor switches shut down within microseconds to limit fault current rise, preventing surge damage to downstream loads and avoiding tripping of the upstream switching power supply.
- Fail-Safe Backup Protection: Built-in blade fuses compliant with IEC 60127-4 and UL248-14 standards. When electronic protection components malfunction, the fuse acts as the final safety barrier, EN準拠 60204-1 for machine equipment cable protection.
- Selective Disconnection: Only the faulty branch is cut off while other branches remain powered, greatly improving system availability and avoiding full power supply shutdown caused by single-point faults.
- Installation Wiring & システム構成
Power Distribution Connection
Power input is uniformly connected via EM12-T power distribution modules. Side bridging arms enable parallel power supply between modules without additional jumper wires. A single set of distribution modules supports up to 16 parallel protection modules; matched PM12-T potential expansion modules enable separate GND circuit routing.
負荷 & Signal Wiring
Load Side: One set of Push-in terminals per channel for direct connection to load positive circuits; wire stripping length: 8~10mm.
Signal Side: Independent fault signal output terminals per channel, connectable to PLC DI modules for remote fault monitoring and alarm.
設置上の注意事項
Mount modules vertically on DIN rails with at least 10mm clearance above for heat dissipation.
AC voltage input is strictly prohibited; the device is only applicable to 24V DC systems.
- 安全認証 & 準拠基準
UL 508 Certification for Industrial Control Equipment
UL 2367 Solid-State Circuit Breaker Certification
cULus Dual Certification for Canada & 米国
で 60204-1 Electrical Equipment Standard for Machinery (cable protection compliance)
IEC 60127-4 Miniature Fuse Standard (backup fuses)
RoHS Environmental Compliance
- Model Selection Comparison within the Same Series
| モデル | チャネル数量 | 主要な相違点 | 定格電流範囲 |
| REX12-TA1-107 | Single Channel | Single-circuit protection, 単一信号出力 | 1A~10A |
| REX12-TA2-107 | Dual Channel | Independent dual-circuit protection, dual signal outputs | 1A~6A (symmetrical) |
| REX12-TB2-107 | Dual Channel | Two sets of load terminals per channel for parallel connection of two loads | 1A~6A (symmetrical) |
| REX12D-TA2 | Dual Channel | Intelligent type supporting Profinet/EtherCAT communication with adjustable current | Adjustable 1A~10A |
Ⅶ. 典型的なアプリケーションシナリオ
Branch protection for 24V DC power distribution systems in industrial control cabinets
Power supply protection for field components including PLC IO modules, センサー, solenoid valves and indicator lamps
自動化された生産ライン, robot control cabinets and semiconductor manufacturing equipment
Auxiliary circuits of new energy storage BMS and on-board control cabinets for rail transit
Multi-channel low-voltage power supply protection for medical testing equipment and laboratory instruments
VIII. 一般的な障害のトラブルシューティング マトリックス
| 故障現象 | 根本原因の分析 | 段階的な解決策 |
| Orange LED stays on after power-on with no output | Unresolved short circuit or continuous overload on load side | 1. Disconnect all loads; 2. Press reset button to verify module recovery; 3. Reconnect loads one by one to locate short-circuit point |
| Frequent tripping under loaded startup | Excessively large capacitive load or excessive startup current peak | 1. Confirm load startup current peak value; 2. Replace with higher current specification; 3. Check for hidden short circuits |
| No voltage output after reset | Internal backup fuse blown (triggered after electronic protection failure) | Replace the entire protection module with identical specifications; do not short-circuit the fuse or disassemble for self-repair |
| No fault signal output | Reversed polarity of signal wiring or incorrect PLC DI configuration | 1. Verify positive/negative polarity definition of signal terminals; 2. Check common terminal polarity and parameter settings of DI modules |
- 端子のピン配置 & Wiring Definition
The REX12-TA2-107 adopts a system-level bridging architecture. Power input is connected in parallel via side-mounted matching EM12-T power distribution modules, while load and signal terminals are wired directly on the front face. Terminals are divided into three major functional zones:
- Terminal Zones & Pin Definitions
From top to bottom on the module front (operation side), terminals are divided into power bridging zone, load output zone and signal output zone. Detailed pin definitions are as follows:
| ゾーン | 端子マーキング | 機能の説明 | 配線仕様 |
| Top Power Bridging Zone | Internal bridging contacts | Automatically parallel DC24V positive power supply when installed side-by-side with EM12-T distribution modules; no external wiring required | Uniformly powered by distribution modules, 最大. 40A per circuit |
| Middle Load Output Zone | LOAD+ CH1 | チャネル 1 load positive output (positive switching type; positive circuit cut off upon overcurrent) | 0.5~2.5 mm簡 solid/flexible wires, stripping length 8~10mm |
| Middle Load Output Zone | LOAD+ CH2 | チャネル 2 load positive output, fully electrically isolated from Channel 1 | 同上 |
| Lower Signal Output Zone | Si CH1 | チャネル 1 fault signal output (open-collector, negative switching; conducts to negative pole during faults) | 0.5~1.5 mm簡 signal wires, connected to PLC DI modules |
| Lower Signal Output Zone | Si CH2 | チャネル 2 independent trigger fault signal output | 同上 |
| Common Negative Circuit | GND | Load negative and common signal negative require external connection to power supply negative; unified distribution via PM12-T potential expansion modules | Equipotential with power supply negative |
> Core Note: This model is a positive-side protection type, which only cuts off the load positive circuit while the negative circuit remains continuously connected. Fault signals are low-level active (NPNタイプ), directly compatible with DI input modules of mainstream PLC brands including Siemens and Mitsubishi.
- 配線仕様 & 予防
All terminals are Push-in spring terminals; wires can be inserted or removed by pressing the orange release button without tools.
The module must be installed side-by-side with EM12-T series power distribution modules to receive operating power; standalone modules cannot be powered on.
A single EM12-T distribution module supports up to 16 parallel REX12 protection modules with total current not exceeding 40A.
No additional current limiting required for capacitive load startup; each channel supports shock-free startup of capacitors up to 20000μF.
誘導負荷 (電磁弁, リレー) require freewheeling diodes connected in parallel on the load side to prevent reverse voltage breakdown of internal MOSFETs.
- Cross-Brand Compatible Replacement Solutions
The ETA REX12 series adopts a proprietary bridging power distribution architecture, with no cross-brand models offering 1:1 fully compatible pinouts. Two replacement categories sorted by ascending replacement cost are listed below:
解決 1: Same Footprint Functional Replacement (Retain DIN Rail Space, Replace Distribution & Protection Modules)
Suitable for cabinets with limited space where the 12.5mm dual-channel width must be maintained; power distribution modules also require simultaneous replacement.
| ブランド | Replacement Model Combination | コア仕様 | 違いの説明 |
| フエニックス・コンタクト | 2 pcs PTCB E1 single-channel (例えば. 2800905 6あ) + base module | Single channel width 6.2mm, total width 12.4mm for two pieces; 24VDC; with fault signal output; Push-in wiring | Nearly identical width; two single-channel units combined to realize dual channels; independent wiring power supply without bridging architecture |
| 和合 | Combined 787-2861 series single-channel units | Single channel width 6mm, total width 12mm for two pieces; 24VDC; independent signal contacts; spring wiring | Spring wiring terminals, current specifications cover 1~10A; requires separate power supply wiring |
解決 2: Independent Dual-Channel Functional Replacement (Direct Complete Unit Replacement, No Matching Distribution Modules Required)
Suitable for scenarios where the original REX12 power distribution system is not retained and independent wiring is adopted; higher integration and more flexible wiring.
| ブランド | 代替機種 | コア仕様 | 互換性 |
| 和合 | 787-1662/000-060 | Independent dual-channel protection; 24VDC; adjustable current 2~10A; common group alarm contacts; width 22.5mm | Full function coverage with adjustable current and remote reset; slightly wider, suitable for cabinets with ample space |
| ワイドミュラー | ESM 24VDC 2CH 6A | Fixed current dual channels; 24VDC; fault signal output; DIN rail mounted; Push-in wiring | Industrial-grade electronic circuit breaker with nearly identical protection characteristics and consistent wiring method |
| シュナイダーエレクトリック | Dual-channel ABL2REM24020 | 24VDC; independent dual-channel protection; status indicators; width 18mm | Matching model for Schneider power distribution systems, ideal for full-Schneider cabinet solutions |
Key Replacement Reminders
- Power Distribution Architecture Difference: The side bridging power supply of REX12 is an ETA patented design; all other brands adopt independent terminal wiring, requiring re-routing of power input lines during replacement.
- Signal Type Matching: REX12 outputs NPN open-collector signals; confirm the signal output type (NPN/PNP/passive contact) of replacement models to match the existing PLC system.
- トリップ特性: All alternative models feature electronic inverse-time overload protection and instantaneous short-circuit cutoff, with protection curves basically consistent with REX12 for direct replacement.
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