HLPA03D723B is a general-purpose inverter from Danfoss Holip HLP‑A series, 3.7 kW, 220 V three-phase/single-phase. It is suitable for constant-torque loads, with an overload capacity of 150% のために 1 分, built-in PID and simple PLC, ideal for industrial applications such as plastic extrusion and conveyors.
- 機種説明
| コード | 意味 |
|---|---|
| HLP | Holip brand prefix |
| あ | HLP‑A general series (optimized for constant torque) |
| 03D7 | Power code, corresponding to 3.7 kW |
| 23 | Voltage code: 2=220 V, 3=three-phase (compatible with single-phase) |
| B | Hardware version/configuration (標準バージョン) |
- Key Electrical Parameters
| アイテム | 仕様 |
| Rated Power | 3.7 kW |
| 入力電圧 | 220 V single/three-phase, 50 Hz (±15% wide voltage range) |
| Rated Input Current | 約. 17 あ |
| 定格出力電流 | 17 あ (continuous) |
| 過負荷容量 | 150% のために 1 min, 180% のために 0.2 s |
| Output Frequency Range | 0.1~400 Hz (resolution 0.01 Hz) |
| 制御モード | V/F control, built-in PID, simple PLC |
| Starting Torque | まで 150% rated torque at 1 Hz |
| 冷却 | Forced air cooling |
| 保護等級 | IP20 (keypad) |
| Applicable Motor | 3.7 kW 220 V three-phase asynchronous motor |
| Standard Keypad | OP‑AB01 (remotely mountable) |
- 寸法 & 電気仕様
3.1 Physical Dimensions (Unit: mm)
| アイテム | 価値 |
| 幅 (W) | 125 |
| 身長 (H) | 210 |
| 深さ (D) | 185 |
| Mounting Holes | 4×φ5 (spacing: 100×190) |
| 重さ | 約. 2.8 kg |
Mounting Requirements: 垂直に取り付ける. Leave ≥100 mm clearance above and below, ≥50 mm left and right for ventilation. Avoid dust, 油, and humidity.
3.2 Electrical Installation
| 成分 | 評価 | Cable Size |
| Input Circuit Breaker (NFB) | 30 あ | 4 mm² (copper) |
| Input Contactor | 25 あ | 4 mm² |
| Output Cable | 4 mm² (shielded recommended) | |
| 制御回路 | 1.5 mm² (shielded for signals) | |
| 接地 | ≥4 mm², grounding resistance ≤10 Ω |
- 配線 & Terminal Definitions
4.1 Main Circuit Terminals
| Terminal | 関数 |
| R/L1, S/L2, T/L3 | 220 V power input (単相: connect R/L1, S/L2) |
| U, V, W | Inverter output (to motor) |
| PE | Protective earth (must be securely connected) |
4.2 Control Circuit Terminals (標準)
| Terminal | 説明 |
| DI1~DI5 | 5 デジタル入力 (programmable: FWD, REV, マルチスピード) |
| DO1~DO2 | 2 デジタル出力 (リレー / open-collector optional) |
| AI1 | Analog input (0~10 V/4~20 mA, programmable) |
| AO1 | Analog output (0~10 V, for frequency/current) |
| +10V | 10 V DC電源 (最大 50 ミリアンペア) |
| GND | Analog / digital common |
| RS485 | Communication port (Modbus RTU) |
Wiring Notes: Separate main power and control wiring. Use shielded cable for analog signals, grounded at one end. Avoid parallel routing with power cables.
- 特徴 & アプリケーション
Main Functions
Built-in PID controller: Suitable for closed-loop control (プレッシャー, flow, temperature)
Simple PLC: 16-step speed, program run, traverse function
包括的な保護: 過電流, 過電圧, 不足電圧, overheat, 位相損失, motor overload
コミュニケーション: RS485規格, Modbus RTU, for centralized control
代表的な用途
Plastic extruders: Optimized for constant torque, stable low-speed high-torque operation
Conveyors: Smooth start, マルチスピード, load-adaptive
Mixers: High starting torque, strong overload capability
Packaging machinery: Precise speed control, 位置決め
- 交換 & セレクションガイド
6.1 Same-Brand Upgrades
| オリジナル | 交換 | アドバンテージ |
| HLPA03D723B | Danfoss FC‑051P3K7T2E20H3B | 完全な互換性, upgraded functions, Danfoss support |
| HLPA03D723B | Holip HLP‑A100 3.7 kW 220 V | Same platform, parameter compatible |
6.2 Cross-Brand Equivalents
| ブランド | モデル | Key Match |
| 革新 | MD200S3.7B | 220 V 3.7 kW, 17 あ, V/F control |
| Invt | CHF100A‑3R7G‑2 | 220 V 3.7 kW, 17 あ, built-in PID |
| デルタ | VFD037E23A | 220 V 3.7 kW, 17 あ, torque boost |
Critical Replacement Notes
- Voltage match: Must be 220 V input
- Current match: Rated current ≥17 A
- Mounting match: Dimensions and cooling compatible
- I/O match: Analog/digital interfaces compatible
- Parameter transfer: Save old parameters, reconfigure per new manual
- 障害のトラブルシューティング
| 故障コード | 意味 | ソリューション |
| OC | 過電流 | 1. Check motor load & 絶縁 |
| 2. Increase acceleration time | ||
| 3. Verify motor-inverter match | ||
| OV | 過電圧 | 1. Increase deceleration time |
| 2. Add braking unit/resistor | ||
| 3. Check mains voltage | ||
| UV | 不足電圧 | 1. Check input voltage (≥187 V) |
| 2. Tighten power terminals | ||
| 3. Stabilize power supply | ||
| OH | Overheat | 1. 換気を改善する (≤40°C) |
| 2. Clean heatsink | ||
| 3. Check fan operation | ||
| GF | Ground Fault | 1. Check motor/cable insulation |
| 2. 確実な接地を確保する | ||
| 3. Eliminate leakage | ||
| OL | モーターの過負荷 | 1. Reduce load |
| 2. Check motor rated current setting | ||
| 3. Increase torque boost |
- インストール & メンテナンス
8.1 Installation Standards
Vertical mounting, away from direct sunlight and heat sources
周囲温度: -10°C~40°C (derate above 40°C)
湿度: 5%~95% (non-condensing)
高度: ≤1000 m (derate above 1000 メートル)
8.2 Maintenance Schedule
毎日: Check temperature, fan noise, unusual odors
四半期ごと: Clean heatsink, tighten terminals
Yearly: Check capacitors, replace worn fan
8.3 Braking Unit
For quick stop / high inertia: external braking unit HBR‑03D7 (のために 3.7 kW)
Braking resistor: 50 Ω / 100 W (adjust per application)
- 技術仕様
モデル: HLPA03D723B (HOLIP HLP‑A Series)
Rated Power: 3.7 kW
入力電圧: 220 V Single/Three Phase, 50 Hz (±15%)
定格出力電流: 17 あ
過負荷容量: 150%/1 min, 180%/0.2 s
制御方法: V/F control, built-in PID, simple PLC
Starting Torque: 150% rated torque at 1 Hz
寸法 (幅×高さ×奥行き): 125×210×185 mm
重さ: 約. 2.8 kg
Practical Troubleshooting for HLPA03D723B (3.7kW/220V)
- Fault Codes (最も一般的な)
1.1 OC / 過電流
原因: Motor jam, shorted cable, fast acceleration, poor motor insulation
ソリューション:
- Check for seized motor or overload
- Increase acceleration time
- Inspect U/V/W cables for damage or short
- Run inverter without motor to isolate fault
1.2 OV / 過電圧
原因: Fast deceleration, high mains voltage, high-inertia load
ソリューション:
- Increase deceleration time
- Add external braking resistor (≈50Ω/100W)
- Check if input exceeds 250 V
1.3 UV / 不足電圧
原因: 低い 220 V, loose wiring, 位相損失
ソリューション:
- Measure R/S/T voltage (no lower than 180 V)
- Tighten power terminals
- Single-phase: connect R & S only
1.4 OH / Overheat
原因: Blocked vents, faulty fan, high ambient temp
ソリューション:
- Clean heatsink and fan
- Verify fan operation
- Maintain ≥10 cm clearance top/bottom
1.5 OL / モーターの過負荷
原因: Heavy load, wrong motor parameters, low torque
ソリューション:
- Reduce load
- Check motor rated current setting
- Increase torque boost
1.6 GF / Ground Fault
原因: Motor leakage, grounded cable, poor insulation
ソリューション:
- Test motor insulation
- Check output cable for grounding
- Secure PE connection
1.7 CE / Communication Error
原因: RS485 interference, wrong wiring
ソリューション:
- Check A/B wiring polarity
- Use shielded cable, grounded at one end
- Route away from power cables
- Abnormal Operation (No Fault Code)
2.1 Keypad displays but motor does not run
ソリューション:
- Check if in terminal control, no start signal
- Verify DI1 (FWD) is closed
- Check frequency reference (0 V/0 mA)
2.2 Motor vibration / ノイズ
ソリューション:
- Lower carrier frequency
- Tighten motor cables
- Increase torque boost at low speed
2.3 Frequency cannot rise / limited
ソリューション:
- Check maximum frequency parameter
- Verify analog signal (0‑10 V/4‑20 mA)
- Check for false multi-speed input
- Important Notes for HLPA03D723B
220 V ONLY: DO NOT connect to 380 V (will damage IGBT module)
Top 3 故障: OC, OV, UV
Single-phase input must be tightly secured; loose terminals often cause UV faults
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