LEMAX90X14S is a smart vacuum generator with ASC Air Saving Control manufactured by COVAL France. 특징 90% 최대 진공도, 1.4mm 노즐 직경, 듀얼 NC 솔레노이드 밸브 제어 (비어 있는 + 블로우오프), 및 듀얼 M8 4핀 커넥터. 탁월한 에너지 절약 성능으로 자동화된 피킹 및 자재 취급 애플리케이션에 적합합니다..
- 모델 분석 정의
| 모델 세그먼트 | 설명 |
| LEMAX | 제품 시리즈 코드: Integrated mini vacuum generator with ASC (Air Saving Control) energy-saving technology |
| 90 | Maximum vacuum level: 90% 비어 있는 (대략. -90kPa) |
| 엑스 | Structure code: Standard standalone mounting type (non-manifold mounting) |
| 14 | Nozzle diameter: 1.4mm (선택 과목: 10=1.0mm, 12=1.2mm) |
| 에스 | Solenoid valve type: Dual NC (평상시 닫힘) 제어 (vacuum control + blow-off control), maintains vacuum state when power is off |
- 핵심 기술 사양
| 매개변수 카테고리 | 기술 사양 | 비고 |
| Vacuum Performance | ||
| Max Vacuum Level | 90% (대략. -90kPa) | Measured under standard working conditions |
| Vacuum Flow | 2.45 SCFM (대략. 69.4 L/min) | Standard working condition |
| Pneumatic Parameters | ||
| Air Consumption | 3.15 SCFM (대략. 89.2 L/min) | Standard condition; significantly reduced with ASC enabled |
| Operating Pressure Range | 4.5-7 술집 (Optimal: 3.5 술집) | Requires filtered oil-free compressed air |
| Nozzle Diameter | 1.4 mm | Determines vacuum flow and air consumption |
| 전기적 매개변수 | ||
| 제어 전압 | 24 DC에서 (±10% adjustable) | PNP / NPN optional |
| 커넥터 | 2×M8 4-pin | Independent control for vacuum and blow-off |
| 보호 등급 | IP65 | Industrial environmental protection standard |
| 응답 시간 | On/Off: 20/30 ms | Fast actuation response |
| 기계적 매개변수 | ||
| 재료 | PA 6-6 15%FG, 놋쇠, Aluminum, NBR | High-strength engineering plastic and metal components |
| Noise Level | 대략. 68 dBA (ASC off), 0 dBA (ASC active) | Integrated silencer; silent during ASC energy-saving operation |
| 서비스 수명 | 30 백만 사이클 | High-reliability design |
| 작동 온도 | 0-50℃ (32-122°F) | Standard industrial temperature range |
| 무게 | 대략. 410-460 g | Lightweight design for easy installation |
| 제어 기능 | ||
| Air Saving Control | ASC Technology | Automatically reduces compressed air consumption once set vacuum is reached, saving up to ~90% energy |
| Vacuum Detection | Integrated electronic vacuum switch | Real-time vacuum monitoring with signal feedback |
| Blow-off Function | Controlled blow-off | Rapid vacuum release for workpiece discharging |
- 액세서리 목록
| 부품 번호. | 이름 | 애플리케이션 |
| CCM8 | M8 Elbow Connector | Connect M8 sensor/actuator cable, ideal for limited installation space |
| CDM8 | M8 Straight Connector | Standard M8 cable connection, 2m length |
| CDM8N | M8 Male Straight Connector | Adapt to different interface requirements |
| LEMFIXA | Front Mounting Kit | 1 mounting plate + 4 screws, for front mounting scenarios |
| LEMFIXB | DIN 레일 장착 키트 | 1 mounting plate/clamp + 4 screws, compatible with standard DIN rail |
| LEMFIXC | DIN Rail Quick Mounting Kit | 2 clamps + 2 screws, simplifies DIN rail installation |
| LEMSETA | Manifold End Plate Kit | Includes mounting screws and plugs for multi-module combined installation |
| 5mm Ø Screw | Mounting Fastener | General installation fasteners |
- Competitor & 브랜드 간 동등한 참조
| 상표 | 모델 | 핵심 매개변수 비교 | Feature Difference |
| COVAL | LEMAX90X14S | 90% 비어 있는, 1.4mm nozzle, dual NC solenoid valve, dual M8 interface | Original genuine, ASC technology, integrated vacuum switch |
| PIAB | SMC 4010.110 | 85% 비어 있는, 1.4mm nozzle, single solenoid valve, M12 interface | Swedish brand, 더 높은 가격, excellent reliability |
| 파티 | VADMI-90 | 90% 비어 있는, 1.4mm nozzle, dual solenoid valve, M8 interface | German brand, high compatibility, rich accessories |
| SCHMALZ | SCP 10 NC | 85% 비어 있는, 1.4mm nozzle, single solenoid valve, M8 interface | German brand, complete vacuum cup supporting range |
| COVAL | LEMAX90X14SC14 | 90% 비어 있는, 1.4mm nozzle, dual NC solenoid valve, single M8 interface | Manifold version of the same series, suitable for multi-module combination |
- 선택 지침 & 대체 솔루션
선택 지침
- Vacuum Matching: 90% vacuum is suitable for picking workpieces with good air tightness such as metal and hard plastic. For highly permeable workpieces, select larger nozzle size or higher flow models.
- Nozzle Diameter Selection:
1.0mm (10): Low flow & low air consumption, for small and light workpieces
1.2mm (12): Medium flow, universal versatility
1.4mm (14): High flow, for medium-large and heavy workpieces
- Solenoid Valve Type:
Type S (NC): Vacuum maintained when power off, for high safety requirement scenarios
Type V (아니요): Vacuum released when power off, for fast workpiece release
- 장착 유형:
Standalone mounting: LEMAX90X__S/V (dual M8 interface)
Manifold mounting: LEMAX90X__SC14 (single M8 interface), combinable with multiple modules
- Control Interface: Dual M8 allows independent vacuum and blow-off control; single M8 is controlled via internal logic.
Recommended Alternative Solutions
- Upgrade Solution: LEMAX+ series (예를 들어. LEMAX+90X14S) with higher flow and advanced ASC technology, suitable for high-speed automated production lines.
- Economy Solution: LEM series (예를 들어. LEM90X14S) with ASR (Air Saving Regulator), ~40% energy saving and cost-effective.
- IO-Link Solution: LEMAXIO series (예를 들어. LEMAXIO90X14S) supporting IO-Link communication for remote monitoring and parameter configuration, ideal for Industry 4.0 applications.
- High-Flow Solution: For higher vacuum flow, choose 2.0mm or 2.5mm nozzle models such as LEMAX90X20S.
- 응용 시나리오
Automated Assembly Lines: Picking of electronic components and automotive parts
포장기계: Vacuum adsorption of cartons, plastic films and metal foils
Robot End Effector: Vacuum gripper for collaborative robots and industrial robots
Semiconductor Manufacturing: Handling of precision components such as wafers and chips
Food Processing: Picking of packaged food and bakery products (food-grade version required)
LEMAX90X14S Dedicated Application Scenarios
(Matched with its 90kPa high vacuum, 1.4mm large flow, built-in blow-off & 에너지 절약, fast response characteristics)
- 자동차 제조
- Stamped sheet metal parts: Robotic loading/unloading, transferring and palletizing for vehicle doors, hoods, side panels and chassis sheet metal
- Automotive interior parts: Vacuum handling of instrument panels, door panels, ceiling plastic parts and foam interior components
- Automatic picking and sorting of lamp assemblies, bumpers, aluminum die-castings, wheel hubs and tires
- Handling and assembly of new energy battery housings and aluminum shell cell modules
- 3C Electronics & 반도체
- Transfer of mobile/tablet glass covers, middle frames, rear covers and screen bonding processes
- Arranging, sorting and palletizing of PCB boards, mainboards and precision hardware parts
- Automated picking of laptop shells, plastic housings and lens modules
- Vacuum conveying of sealed electronic components
- 포장 & Logistics Industry
- Unpacking, 포장, palletizing and depalletizing of rigid cartons, color boxes and gift boxes
- Stacking and pipeline transferring of plastic turnover boxes and storage bins
- Vacuum handling of daily chemical & food rigid packaging boxes and laminated cartons
> 이점: Built-in blow-off function, no box sticking during discharging, high cycle speed
- Hardware Sheet Metal & Machining
- Loading/unloading of cold-rolled steel, 스테인레스 스틸, aluminum and copper sheets for laser cutting production lines
- Robotic picking of machined castings, forgings and precision turned parts
- Vacuum transferring of square/rectangular pipes and profiles with flat end faces
- Home Appliance Industry
Automated assembly and pipeline conveying of refrigerator side panels, washing machine panels, air conditioner sheet metal housings, glass panels and plastic inner liners.
- 건축자재 & Woodworking Industry
- Handling of MDF, plywood, solid wood panels and acrylic sheets
- Sorting and transferring of polished tiles, sintered stone and marble dense flat stone materials
Core Working Conditions Suitable for This Model
– Workpiece with dense surface, airtight or slight air leakage (금속, 플라스틱, glass, hard carton, stone)
Medium to large size & moderate weight workpieces requiring high flow for stable adsorption
– Production lines with continuous high-frequency cycle requiring fast picking and rapid blow-off discharging
– Long standby operation requiring ASC air saving control to reduce air consumption cost
– Workshop with dust and slight oil contamination requiring IP65 protection grade
Unsuitable Application Scenarios
Porous foam, non-woven fabric, soft plastic bags, breathable cloth, ultra-thin flexible films (severe air leakage; easy collapse under high flow vacuum).
Full Model List of COVAL Smart Vacuum Generators
Overview: COVAL smart vacuum generators cover 6 core series, based on LEMAX and extended to LEMAX+ (high flow), LEMAX IO (IO-Link), LEM (ASR energy saving), LEM+ (high flow ASR), LEMCOM (fieldbus), covering applications from micro picking to high-speed automation.
- General Model Naming Rule
| 분절 | 의미 | Optional Code |
| 시리즈 코드 | 제품 시리즈 식별자 | LEMAX / LEMAX+ / LEMAXIO / LEM / LEM+ / LEMCOM |
| Vacuum Level | Max vacuum percentage | 60=60%, 85=85%, 90=90% (actual 85% marked as 90) |
| Structure Code | 장착 유형 | X=Standard standalone, Y=Fieldbus type |
| Nozzle Diameter | Nozzle size (mm) | 10=1.0mm, 12=1.2mm, 14=1.4mm, 20=2.0mm, 25=2.5mm |
| Solenoid Type | 제어 모드 | S=Dual NC, V=Dual NO, B=Mixed control |
| Mounting Configuration | 인터페이스 / 설치 | C14=Single M8 4-pin (manifold), C15=Single M12 5-pin, C24=Dual M12 4-pin, Blank=Dual M8 4-pin (standalone) |
| Extra Function | 특수 구성 | PG1=With strong blow-off, E=With exhaust collector, Bn=n-module manifold combination |
- LEMAX Series (Integrated Mini Vacuum Generator with ASC)
핵심 기능: ASC energy-saving technology (75%-99% 에너지 절약), integrated vacuum switch, dual M8 4-pin (standalone) / single M8 4-pin (manifold), response time 20/30ms, IP65 보호
| 진공 | Nozzle | Solenoid Type | Standalone Type | Manifold Type | 흐름(L/min) |
| 90% | 1.0mm | Dual NC | LEMAX90X10S | LEMAX90X10SC14 | 29 |
| 1.2mm | Dual NC | LEMAX90X12S | LEMAX90X12SC14 | 45 | |
| 1.4mm | Dual NC | LEMAX90X14S | LEMAX90X14SC14 | 69.4 | |
| 2.0mm | Dual NC | LEMAX90X20S | LEMAX90X20SC14 | 120 | |
| 2.5mm | Dual NC | LEMAX90X25S | LEMAX90X25SC14 | 180 | |
| 1.0mm | Dual NO | LEMAX90X10V | LEMAX90X10VC14 | 29 | |
| 1.2mm | Dual NO | LEMAX90X12V | LEMAX90X12VC14 | 45 | |
| 1.4mm | Dual NO | LEMAX90X14V | LEMAX90X14VC14 | 69.4 | |
| 2.0mm | Dual NO | LEMAX90X20V | LEMAX90X20VC14 | 120 | |
| 2.5mm | Dual NO | LEMAX90X25V | LEMAX90X25VC14 | 180 | |
| 1.0mm | Mixed | LEMAX90X10B | LEMAX90X10BC14 | 29 | |
| 1.2mm | Mixed | LEMAX90X12B | LEMAX90X12BC14 | 45 | |
| 1.4mm | Mixed | LEMAX90X14B | LEMAX90X14BC14 | 69.4 | |
| 60% | 1.0mm | Dual NC | LEMAX60X10S | LEMAX60X10SC14 | 29 |
| 1.2mm | Dual NC | LEMAX60X12S | LEMAX60X12SC14 | 45 | |
| 1.4mm | Dual NC | LEMAX60X14S | LEMAX60X14SC14 | 69.4 |
- LEMAX+ Series (Compact High-Flow Vacuum Generator with ASC)
핵심 기능: High-flow design (max 200L/min), ASC energy saving, integrated digital vacuum gauge, M12 interface, strong blow-off function
| 진공 | Nozzle | Solenoid Type | Single M12-5Pin | Dual M12-4Pin | 흐름(L/min) |
| 90% | 1.4mm | Dual NC | LEMAX90X14SC15PG1 | LEMAX90X14SC24PG1 | 80 |
| 2.0mm | Dual NC | LEMAX90X20SC15PG1 | LEMAX90X20SC24PG1 | 140 | |
| 2.5mm | Dual NC | LEMAX90X25SC15PG1 | LEMAX90X25SC24PG1 | 200 | |
| 1.4mm | Dual NO | LEMAX90X14VC15PG1 | LEMAX90X14VC24PG1 | 80 | |
| 2.0mm | Dual NO | LEMAX90X20VC15PG1 | LEMAX90X20VC24PG1 | 140 | |
| 2.5mm | Dual NO | LEMAX90X25VC15PG1 | LEMAX90X25VC24PG1 | 200 | |
| 2.5mm | Dual NO+Strong Blow-off | LEMAX90X25VC15PG1F | LEMAX90X25VC24PG1F | 200 |
- LEMAX IO Series (IO-Link Communication Mini Vacuum Generator with ASC)
핵심 기능: IO-Link V1.1 communication, remote monitoring/configuration, diagnostic function, 플러그 앤 플레이, single M8 4-pin interface
| 진공 | Nozzle | Solenoid Type | 독립형 | Manifold | With Exhaust Collector |
| 90% | 1.0mm | Dual NC | LEMAXIO90X10S | LEMAXIO90X10SC14B1 | LEMAXIO90X10SC14EB1 |
| 1.2mm | Dual NC | LEMAXIO90X12S | LEMAXIO90X12SC14B1 | LEMAXIO90X12SC14EB1 | |
| 1.4mm | Dual NC | LEMAXIO90X14S | LEMAXIO90X14SC14B1 | LEMAXIO90X14SC14EB1 | |
| 1.0mm | Dual NO | LEMAXIO90X10V | LEMAXIO90X10VC14B1 | LEMAXIO90X10VC14EB1 | |
| 1.2mm | Dual NO | LEMAXIO90X12V | LEMAXIO90X12VC14B1 | LEMAXIO90X12VC14EB1 | |
| 1.4mm | Dual NO | LEMAXIO90X14V | LEMAXIO90X14VC14B1 | LEMAXIO90X14VC14EB1 | |
| 1.4mm | Mixed | LEMAXIO90X14B | LEMAXIO90X14BC14B1 | LEMAXIO90X14BC14EB1 |
Manifold Combination Example:
LEMAXIO90X14SC14B3 (3-module combination)
LEMAXIO90X12VC14B5 (5-module combination)
- LEM Series (Compact Mini Vacuum Generator with ASR Regulator)
핵심 기능: ASR energy-saving technology (~40% energy saving), more compact structure, 비용 효율적, dual M8 4-pin interface
| 진공 | Nozzle | Solenoid Type | Standalone Type | Manifold Type | 흐름(L/min) |
| 90% | 1.0mm | Dual NC | LEM90X10S | LEM90X10SC14 | 29 |
| 1.2mm | Dual NC | LEM90X12S | LEM90X12SC14 | 45 | |
| 1.4mm | Dual NC | LEM90X14S | LEM90X14SC14 | 69.4 | |
| 1.0mm | Dual NO | LEM90X10V | LEM90X10VC14 | 29 | |
| 1.2mm | Dual NO | LEM90X12V | LEM90X12VC14 | 45 | |
| 1.4mm | Dual NO | LEM90X14V | LEM90X14VC14 | 69.4 |
- LEM+ Series (Compact High-Flow Vacuum Generator with ASR Regulator)
핵심 기능: High flow + ASR energy saving, integrated digital vacuum gauge, M12 interface, strong blow-off function
| 진공 | Nozzle | Solenoid Type | Single M12-5Pin | Dual M12-4Pin | 흐름(L/min) |
| 90% | 1.4mm | Dual NC | LEM90X14SC15PG1 | LEM90X14SC24PG1 | 80 |
| 2.0mm | Dual NC | LEM90X20SC15PG1 | LEM90X20SC24PG1 | 140 | |
| 2.5mm | Dual NC | LEM90X25SC15PG1 | LEM90X25SC24PG1 | 200 | |
| 1.4mm | Dual NO | LEM90X14VC15PG1 | LEM90X14VC24PG1 | 80 | |
| 2.0mm | Dual NO | LEM90X20VC15PG1 | LEM90X20VC24PG1 | 140 | |
| 2.5mm | Dual NO | LEM90X25VC15PG1 | LEM90X25VC24PG1 | 200 |
- LEMCOM Series (Industrial Fieldbus Communication Mini Vacuum Generator)
핵심 기능: Supports EtherNet/IP & CANopen protocols, master-slave module architecture, single M12 5-pin interface, remote centralized control
| 규약 | 진공 | Nozzle | 모듈 유형 | Solenoid Type | 모델 예 |
| 이더넷/IP | 90% | 1.4mm | Master | Dual NO | LEMC90X14VY2G |
| 90% | 1.2mm | Master | Dual NC | LEMC90X12SY2G | |
| 90% | 1.4mm | Slave | Dual NC | LEMC90X14SY2 | |
| 60% | 1.0mm | Master | Dual NO | LEMC60X10VY2G | |
| 90% | 1.4mm | Master+3Slave | Dual NO | LEMC90X14VY2GB3 | |
| CANopen | 90% | 1.2mm | Master | Dual NC | LEMC90X12SY3G |
| 90% | 1.4mm | Master+5Slave | Dual NC | LEMC90X14SY3GB5 |
- Selection Quick Reference by Application
| 애플리케이션 | 추천 시리즈 | 추천 모델 | 핵심 장점 |
| Micro picking for electronic components | LEMAX / LEMAX IO | LEMAX90X10S / LEMAXIO90X10S | Low flow, 에너지 절약, IO-Link monitoring |
| Automotive sheet metal handling | LEMAX+ | LEMAX90X25SC15PG1F | High flow, strong blow-off, digital display |
| 3C automated assembly | LEMAX | LEMAX90X14S | Medium flow, 빠른 응답, dual M8 control |
| 산업 4.0 Production Line | LEMAX IO / LEMCOM | LEMAXIO90X14SC14B3 / LEMC90X14VY2GB3 | Communication enabled, remote diagnosis, centralized control |
| 비용에 민감한 프로젝트 | LEM | LEM90X12S | ASR energy saving, economical price |
- 보충 노트
- Vacuum Marking: COVAL marked 90% vacuum is actually 85% (대략. -85kPa), a common industry marking practice.
- Manifold Mounting: 맥스 9 modules can be combined, sharing air supply and control signals to save installation space and cost.
- 액세서리 호환성: Full series compatible with LEMFIXA/B/C mounting kits and CCM8/CDM8 connectors.
- 보호 등급: All series feature IP65 protection, 혹독한 산업 환경에 적합.
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