This is a standard double-acting round cylinder of SMC CG1 series, featuring built-in magnet ring, rubber cushion and basic mounting style. 내경 사이즈: 20 mm, 뇌졸중: 300 mm. It is applied to linear driving, positioning and clamping of automated equipment.
- 모델 코드 설명
| 코드 세그먼트 | 설명 |
| CDG1 | Series code for SMC standard round cylinders: C = Cylinder, D = With built-in magnet ring, G = Standard type, 1 = Single rod & double acting |
| 비 | 장착 코드: B = Basic type (without mounting accessories), F = Flange type, K = Foot type, T = Trunnion type, 등. |
| N | Cushion code: N = Rubber cushion, A = Adjustable air cushion |
| 20 | 내경 사이즈: 20 mm (Standard bores: 20, 25, 32, 40, 50, 63, 80, 100 mm) |
| -300 | Stroke length: 300 mm (Standard stroke: 50~1000 mm; Custom strokes available) |
성명: Single rod double-acting round cylinder, basic type with built-in magnet ring and rubber cushion, bore 20 mm, 뇌졸중 300 mm.
- 주요 기술 사양
| 범주 | 사양 | 비고 |
| 일반 정보 | ||
| 상표 / 시리즈 | SMC CG1 Series | Industrial standard round cylinder |
| Model No. | CDG1BN20-300 | 표준 주문 번호 |
| 장착 스타일 | 기본형 (accessories mountable) | ISO 준수 6431 |
| 보호 등급 | IP40 | Dustproof and splash-proof |
| Operation Characteristics | ||
| 작동 모드 | Double acting, single rod | Bi-directional pneumatic drive |
| Built-in Magnet Ring | 예 (marked by D) | Magnetic switch mountable for position detection |
| Cushion Type | Rubber cushion (marked by N) | Polyurethane cushions at both ends for impact absorption |
| 치수 | ||
| Bore | 20 mm | Standard size |
| 뇌졸중 | 300 mm | Standard stroke |
| 피스톤 로드 직경 | 8 mm | High-strength chrome-plated stainless steel |
| Barrel Material | Aluminium alloy (Hard anodized) | 경량 & 부식 방지 |
| Piston Rod Material | 스테인레스 스틸 (SUS304) | Wear-resistant & rust-proof |
| 무게 | 대략. 0.8 kg | With slots for magnetic switches |
| 성능 매개변수 | ||
| 작동 압력 범위 | 0.05~1.0MPa | For compressed air |
| 맥스. 작동 압력 | 1.0 MPa | Transient peak ≤ 1.2 MPa |
| 작동 온도 | -10°C ~ +60°C | Standard environment with dry air |
| 맥스. 속도 | 500 밀리미터/초 | Subject to load and air supply flow |
| Theoretical Output Force | 31.4 N @ 0.1 MPa / 314 N @ 1.0 MPa | Calculated value under no load |
| Port Parameters | ||
| 포트 스레드 | Rc1/8 (PT1/8) | Standard pneumatic thread |
| Number of Ports | 2 (1 on front cover, 1 on rear cover) | Available for single / double acting connection |
| Magnetic Switch Slots | 예 (4 슬롯) | Compatible with SMC D-M9 series switches |
- Cross-brand & Obsolete Model Replacement
| 원래 모델 | 교체 모델 | 설명 |
| SMC CG1BN20-300 | CDG1BN20-300 | Upgraded version with built-in magnet ring, 완벽하게 호환됨 |
| FESTO DSBC-20-300-PPVA-N3 | CDG1BN20-300 | 기능적으로 동일함; 20 mm 보어, 300 mm 스트로크, double acting with magnet ring |
| Airtac SE20X300S | CDG1BN20-300 | 국내 대안; Similar dimensions, slightly lower performance |
| CKD SCA2-CB-20B-300 | CDG1BN20-300 | Japanese brand alternative; Compatible mounting dimensions |
| NUMATICS R20X300 | CDG1BN20-300 | 유럽 사람 & American brand alternative; Verify mounting style before replacement |
선택 참고 사항: Confirm full consistency of bore size, 뇌졸중, 장착 스타일, cushion type and magnetic switch compatibility for replacement.
- Partial Model List of CDG1B Series
| 모델 | Bore (mm) | 뇌졸중 (mm) | 장착 스타일 | Cushion Type | Built-in Magnet Ring | 비고 |
| CDG1BN20-50 | 20 | 50 | 기초적인 | 고무 | 예 | 표준 모델 |
| CDG1BN20-100 | 20 | 100 | 기초적인 | 고무 | 예 | 표준 모델 |
| CDG1BN20-150 | 20 | 150 | 기초적인 | 고무 | 예 | 표준 모델 |
| CDG1BN20-200 | 20 | 200 | 기초적인 | 고무 | 예 | 표준 모델 |
| CDG1BN20-250 | 20 | 250 | 기초적인 | 고무 | 예 | 표준 모델 |
| CDG1BN20-300 | 20 | 300 | 기초적인 | 고무 | 예 | Subject model |
| CDG1BN20-350 | 20 | 350 | 기초적인 | 고무 | 예 | 표준 모델 |
| CDG1BN20-400 | 20 | 400 | 기초적인 | 고무 | 예 | 표준 모델 |
| CDG1AN20-300 | 20 | 300 | 기초적인 | Air cushion | 예 | Adjustable cushion |
| CDG1BF20-300 | 20 | 300 | 플랜지 | 고무 | 예 | Front flange mounting |
| CDG1BK20-300 | 20 | 300 | Foot | 고무 | 예 | Bottom mounting |
| CDG1BT20-300 | 20 | 300 | Trunnion | 고무 | 예 | Oscillating mounting |
- 일반적인 결함 & 문제 해결
| 결함 현상 | 가능한 원인 | 솔루션 |
| Cylinder fails to move / Slow movement | 1. Insufficient air supply pressure | 1. Adjust pressure to 0.4~0.6 MPa |
| 2. Pipeline blockage / Air leakage | 2. Tighten fittings and clean filter | |
| 3. Solenoid valve failure | 3. Test solenoid valve and replace if necessary | |
| 4. Piston rod stuck | 4. Dismantle to check rod straightness and clean cylinder barrel | |
| Cylinder crawling / Shaking | 1. Insufficient lubrication | 1. Install air lubricator with ISO VG32 lubricant |
| 2. 초과 적재 | 2. Reduce load or use larger bore cylinder | |
| 3. Moisture / impurities in compressed air | 3. Fit air dryer and precision filter | |
| 4. Improper cushion adjustment | 4. Adjust cushion needle valve for steady deceleration | |
| Air leakage | 1. Aged / damaged sealing rings | 1. Replace sealing kit (standard repair kit) |
| 2. Scratched piston rod | 2. Repair or replace piston rod and check guide bushing | |
| 3. Loose end cover bolts | 3. Tighten end cover bolts diagonally and evenly | |
| 4. Damaged tube fittings | 4. Renew air tubes and fittings for good sealing | |
| No signal from magnetic switch | 1. Incorrect switch position | 1. Reposition switch to align with piston magnet ring |
| 2. Failed magnet ring | 2. Replace cylinder or piston assembly | |
| 3. Damaged switch | 3. Test switch continuity and replace if faulty | |
| 4. 잘못된 배선 | 4. Check wiring and correct polarity | |
| Poor cushioning / Loud impact noise | 1. Worn cushion pads | 1. Replace polyurethane cushion pads |
| 2. Improper cushion valve setting | 2. Gradually adjust needle valve until impact noise disappears | |
| 3. Excessive load inertia | 3. Add external buffer or speed control valve | |
| 4. Overhigh air pressure | 4. Reduce working pressure and optimize system design | |
| Bent / Deformed piston rod | 1. Exposed to radial load | 1. Add guide unit to avoid radial force |
| 2. Large coaxiality error during installation | 2. Calibrate installation; keep coaxiality ≤ 0.1 mm/m | |
| 3. Excessive impact force | 3. Optimize cushion system to reduce impact | |
| 4. Material fatigue | 4. Replace piston rod or use reinforced cylinder |
- 애플리케이션 & 산업 사례
6.1 적용 가능한 시나리오
자동화된 생산 라인: 자재 취급, workpiece positioning, assembly and pressing
전자 제조: PCB transportation, semiconductor packaging and component positioning
포장기계: Carton forming, 밀봉, labeling and filling actuators
음식 & 음료 산업: Cap tightening, bottle conveying and filling valve control
공작기계: Clamp actuation, worktable positioning and tool changing mechanism
의료 장비: Sample delivery and positioning for diagnostic instruments
6.2 권장되지 않는 시나리오
Severely corrosive environment: No special anti-corrosion treatment; Not suitable for strong acid, alkali or heavy salt spray. Stainless steel series is recommended.
Oil-free operation: Long-term operation without lubrication accelerates seal wear. PTFE seals are required.
High-frequency & high-speed operation: Not for cycling over 5 초당 횟수. High-speed cylinder series is recommended.
Heavy radial load: Radial force will bend the rod and damage seals. Extra guide mechanism is required.
Extreme temperature: Operation below -10°C or above +60°C impairs sealing performance and service life.
6.3 일반적인 적용 사례
사례 1: Electronic Component Assembly Line
애플리케이션: Positioning for component insertion on PCB
구성: CDG1BN20-300 + SMC D-M9B magnetic switch + precision guide rail
효과: Positioning accuracy ±0.1 mm with excellent repeatability, meeting automated assembly requirements.
사례 2: Carton Sealing Station of Packaging Machine
애플리케이션: Folding carton top flaps and tape sealing
구성: Two CDG1BN20-300 cylinders working synchronously for dual-side flap folding
효과: Adjustable speed, reliable cushioning, low noise and higher sealing efficiency.
사례 3: Automotive Parts Inspection Equipment
애플리케이션: Clamping and positioning for dimensional inspection of parts
구성: CDG1BN20-300 + precision pressure regulator for flexible clamping
효과: No workpiece damage, stable clamping force and accurate inspection data.
- 선택 지침 & 빠른 규칙
- 내경 사이즈: Select by figures (20/25/32/40/50/63/80/100 mm); Calculate output force based on load.
- 뇌졸중: Standard range 50~1000 mm; Custom strokes are available.
- 장착 유형: Recognized by letters: B=Basic, F=Flange, K=Foot, T=Trunnion.
- Cushion type: Recognized by suffix: N=Rubber cushion, A=Adjustable air cushion.
- Magnet ring: CDG1 = With built-in magnet ring; CG1 = Without magnet ring.
- 교체 규칙: Bore, 뇌졸중, mounting style and cushion type must be identical.
포장 & 주문 메모: 1 unit per package, minimum order quantity 1 단위. It is recommended to prepare 2~3 units as spares for general industrial automation.
추천 액세서리: SMC D-M9 series magnetic switches, AC series filters, AR series pressure regulators, SY series solenoid valves.
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