접촉기,회로 차단기,태양광 인버터,전기 계량기,태양 전지
SMC AW series modular filter regulator, 3/8 인치 포트 크기, 5μm 여과 정밀도, 역류 기능 및 흰색 내장 압력 게이지 장착. 공압 시스템의 압축 공기 전처리에 사용됩니다., 솔레노이드 밸브에 깨끗하고 안정적인 압축공기를 공급, 실린더 및 기타 공압 부품.
- 모델 세그먼트 정의
| 모델 세그먼트 | 의미 | 설명 |
| AW | 제품 시리즈 | Identification of SMC modular filter regulator series |
| 30 | 프레임 크기 | 크기 30, flow rate approx. 1400 L/min (ANR) |
| 3 | Port Specification | 3/8 인치 (Rc thread) |
| E1 | 특수 기능 | E = With reverse flow function; 1 = 표준형 |
| 여 | Pressure Gauge Type | White built-in pressure gauge (with limit indicator) |
| 비 | 배수 모드 | Manual drain (B = Standard type) |
| SMC | 브랜드 로고 | SMC Corporation, 일본 |
- 핵심 사양 매개변수 테이블
| 매개변수 카테고리 | 기술 색인 | 비고 |
| 기본 매개변수 | ||
| Working Fluid | Compressed Air | Excluding corrosive gas and chemically active gas |
| 맥스. 작동 압력 | 1.0 MPa (10 술집) | Exceeding may damage internal components |
| Pressure Setting Range | 0.02~0.8 MPa | Standard pressure regulation range |
| Filtration Precision | 5μm | Effectively filters solid particles and oil mist |
| 포트 크기 | Rc3/8 (3/8 inch taper pipe thread) | Inlet and outlet identical |
| Flow Characteristic | 1400 L/min (ANR) | At pressure drop of 0.02 MPa |
| 주변 온도 | -5℃ ~ +60℃ | Under non-freezing condition |
| 유체 온도 | -5℃ ~ +60℃ | |
| 무게 | 대략. 0.36 kg | Including pressure gauge |
| 구조적 특성 | ||
| Pressure Regulation Method | Knob type (with locking function) | 오조작 방지 |
| 배수 모드 | Manual drain | Rotate bottom knob clockwise for draining |
| 압력계 | White built-in, 0~1.0MPa | With limit indicator for easy pressure setting management |
| Bowl Material | 폴리카보네이트 (PC) | Transparent with metal protective cover |
| Filter Element | Polyester Fiber | Replaceable, service life approx. 1000 시간 |
| Reverse Flow Function | 표준 구성 | Allows reverse airflow for special circuit application |
| 설치 특성 | ||
| 장착 유형 | 모듈식 장착 / Independent mounting | Can be combined with other SMC air preparation components |
| 장착 방향 | 수직 설치 (bowl facing downward) | Ensure good drainage performance |
| 흐름 방향 | Left inlet, Right outlet | Standard flow direction |
- 액세서리 목록 & 설치 지침
3.1 Standard Package Contents
AW30-03E1-W-B Filter Regulator main unit
White built-in pressure gauge (사전 설치)
Metal bowl protective cover (사전 설치)
Filter element (사전 설치)
장착 브래킷 (for modular assembly)
제품 매뉴얼 (including maintenance instructions)
3.2 옵션 액세서리
| 부품 번호. | 이름 | 기능 |
| AW30-03-D | Filter Element (예비 부품) | 5μm 여과 정밀도, periodic replacement |
| KQ2H03-00 | Push-in Fitting | Simplify tube connection |
| AME30-03 | 매끄럽게 하는 것 | Combine with filter to form FRL unit |
| AC30-03 | Air Filter | Front coarse filtration to extend main filter service life |
| AW30-X2622 | SUS316 Stainless Steel Version | Suitable for corrosive environments |
3.3 설치 요점
장착 방향: Must be installed vertically with the bowl facing downward to ensure smooth discharge of condensed water.
연결 방법: Rc3/8 threaded connection; sealing tape or sealant is recommended, tightening torque 15~20 Nm.
Modular Combination: Can be assembled with SMC series lubricators and regulators via modular clips to save installation space.
Maintenance Clearance: Reserve ≥50mm space at the bottom for manual draining and filter replacement.
Air Pre-filtration: It is recommended to install a main line filter at the upstream with filtration precision ≤40μm to protect this component.
- 기능 & 응용 시나리오
핵심 기능
- Gas-Liquid Separation: Effectively separate moisture and impurities from compressed air via centrifugal force and filter element.
- Pressure Regulation: Precisely adjust output pressure to keep pneumatic system stable.
- Pressure Indication: White built-in pressure gauge with limit indicator for intuitive pressure monitoring and safety range setting.
- Reverse Flow Protection: Built-in reverse flow valve allows reverse airflow and prevents circuit pressure impact.
- Manual Draining: Bottom knob draining design, 쉬운 조작, suitable for low-humidity environments.
일반적인 애플리케이션 시나리오
| 적용분야 | 적용 가능한 장비 | 핵심 기능 |
| 자동화 생산 라인 | Assembly line, Conveyor system | Supply clean and stable air to solenoid valves and cylinders |
| 공작기계 산업 | Machining center, CNC lathe | Protect pneumatic fixtures and tool changing systems |
| Packaging Equipment | Packaging machine, Palletizer | Stabilize speed and force of pneumatic actuators |
| 전자제품 제조 | Semiconductor equipment, SMT placement machine | Prevent fine particles from contaminating precision components |
| 음식 & 음료 | Filling equipment, Packaging line | Meet food-grade pneumatic system requirements |
| 자동차 제조 | Welding robot, Coating line | Protect pneumatic tools and precision inspection equipment |
- 브랜드 간 대체 비교표
| 상표 | 모델 | 주요 매개변수 | 호환성 | 가격대 |
| SMC (원래의) | AW30-03E1-W-B | 3/8″, 5μm, 0.02~0.8MPa, Reverse flow / White gauge | 100% | 600–800위안 |
| 파티 | LFR-3/8-D-미니 | 3/8″, 5μm, 0.05~0.8MPa, Manual drain | 높은 | 500–700 CNY |
| 슈나이더 | V50A313A-03 | 3/8″, 5μm, 0.05~0.8MPa, 압력 게이지 포함 | 중간 | 400–600 CNY |
| 북극 | GFR300-03 | 3/8″, 5μm, 0.05~0.8MPa, Manual drain | 중간 | 200–300위안 |
| NORGREN | B72G-3GK-AD3-RMN | 3/8″, 5μm, 0.07~0.7MPa, 압력 게이지 포함 | 높은 | 700–900 CNY |
- 선택 지침 & 대체 솔루션
선택 니모닉
Port Matching → Flow Demand → Filtration Precision → Pressure Range → Drainage Mode → Special Function
선택 결정 가이드
- 포트 크기: Select 1/4″(02), 3/8″(03) or 1/2″(04) according to pipeline; this model is 3/8″.
- Flow Demand: 크기 30 for medium flow (1400 L/min); choose Size 20 for low flow, 크기 40/60 for high flow.
- Filtration Precision: Standard 5μm for most industrial scenarios; precision equipment optional 2μm (suffix with “G”).
- 압력 범위: 0.02~0.8MPa for general use; select 1.6MPa version for high-pressure systems.
- 배수 모드: Manual drain (비) for low humidity; 자동 배수 (suffix with “DP”) for high humidity.
- 특수 기능: Choose type “이자형” for reverse flow; “BG” for oil mist separation; “X2622” for stainless steel version.
권장 대안
- Budget Limited: Adopt AIRTAC GFR300-03 or domestic alternatives to meet basic functions with cost performance.
- 시스템 통합: FESTO LFR series for seamless compatibility with FESTO pneumatic components; NORGREN B72G series for high-end applications.
- 기능 업그레이드: Upgrade to AW30-03BD-M5 (자동 배수 + pressure gauge port) for unattended operation.
- 가혹한 환경: Select AW30-03E1-W-B-X2622 (SUS316 material) for corrosive conditions.
- 항공 화물 규정 준수 & 인증
CE 인증: EN ISO 준수 4414, ISO 8573-1.
항공 화물 평가: 내장 리튬 배터리 없음 / 슈퍼커패시터; classified as ordinary industrial pneumatic part, 특별한 항공 화물 제한 없음.
포장 요구 사항: Anti-static packaging; transport temperature -40℃~+85℃, avoid heavy impact.
Material Compliance: Polycarbonate bowl complies with RoHS standard, applicable to food, electronics and other sensitive industries.
- 문제 해결 빠른 참조
| 결함 현상 | 가능한 원인 | 해결책 |
| Unstable Output Pressure | 막힌 필터 요소, fatigue pressure spring, air supply fluctuation | 필터 요소 교체, check air source, recalibrate pressure |
| Pressure Not Adjustable | Regulating knob locked, diaphragm damaged, valve core stuck | Unlock knob, replace diaphragm, clean valve core |
| No Pressure Gauge Reading | Broken pressure gauge, blocked pipeline, no air supply | Replace pressure gauge, clear pipeline, check air source |
| Difficult Draining | Tilted bowl, blocked drain outlet, excessive condensed water | Adjust mounting angle, clean drain port, increase draining frequency |
| Air Leakage | Aging seals, loose thread connection, damaged diaphragm | Replace seals, fasten thread, replace diaphragm |
| Reverse Flow Failure | Damaged reverse valve, 이물질 걸림 | Disassemble for cleaning or replace reverse flow assembly |
- AW30 Series Full Model & Order Number List
| 주문 번호. | 모델 | Port Spec | Filtration Precision | 특수 기능 | 배수 모드 | Pressure Gauge Type |
| AW30-03E1-W-B | AW30-03E1-W-B | Rc3/8 | 5μm | Reverse Flow | 수동 | White Built-in |
| AW30-03-B | AW30-03-B | Rc3/8 | 5μm | No Reverse Flow | 수동 | Standard Built-in |
| AW30-03E-B | AW30-03E-B | Rc3/8 | 5μm | Reverse Flow | 수동 | Standard Built-in |
| AW30-03BG-B | AW30-03BG-B | Rc3/8 | 5μm | Reverse Flow + Oil Mist Separation | 수동 | Standard Built-in |
| AW30-03BD-B | AW30-03BD-B | Rc3/8 | 5μm | No Reverse Flow | 오토매틱 | Standard Built-in |
| AW30-03ED-B | AW30-03ED-B | Rc3/8 | 5μm | Reverse Flow | 오토매틱 | Standard Built-in |
| AW30-03E1-W-D | AW30-03E1-W-D | Rc3/8 | 5μm | Reverse Flow | 오토매틱 | White Built-in |
| AW30-03G-B | AW30-03G-B | Rc3/8 | 2μm | No Reverse Flow | 수동 | Standard Built-in |
| AW30-03EG-B | AW30-03EG-B | Rc3/8 | 2μm | Reverse Flow | 수동 | Standard Built-in |
| AW30-03-X2622 | AW30-03-X2622 | Rc3/8 | 5μm | No Reverse Flow | 수동 | Standard Built-in |
- 유지보수 주기 & 유지 관리 권장 사항
- Filter Element Replacement: Replace every 1000 시간 또는 3 months under normal working conditions; 단축하다 1 month in harsh environments.
- Bowl Cleaning: Inspect monthly, remove internal dirt and keep transparent visibility.
- Seal Inspection: Check O-rings, diaphragms and other seals every 6 개월; replace in time if aging.
- Pressure Calibration: Calibrate output pressure quarterly to meet system requirements.
- Draining Operation: Perform manual draining daily after work to prevent condensed water accumulation affecting filtering performance.
