LUST CDE32.003.C2.3 LUST Positioning Servo Drive

LUST CDE32.003.C2.3 is a compact positioning servo drive from the CDE3000 series developed by Germany’s LTI Motion (formerly LUST Antriebstechnik GmbH). Featuring 230V single/three-phase input, 3A continuous output current, built-in CANopen fieldbus and dynamic response within ≤1ms, it is engineered for compact precision motion control and widely deployed in electronics manufacturing, packaging machinery and automated equipment industries. Its modular structure and flexible control modes make it an ideal alternative to complicated standalone PLC control solutions.

1. Model Code Definition

1. Core Technical Specifications

III. Full CDE32 Series Model List

1. Cross-Brand Equivalent Replacement

1. Application Scope & Industrial Cases

Recommended Applications

1. Electronics Manufacturing: Precision positioning for SMT mounter, AOI tester & semiconductor die bonder
2. Packaging Machinery: Synchronized motion for high-speed packaging line, labeller & bag-making machine
3. General Automation: Multi-axis coordination for small robots, assembly equipment & inspection instruments
4. Medical Equipment: Precision positioning for dental chair & lab automatic sample processor
5. Textile Machinery: Spool tension & position sync control for embroidery & knitting machines

Not Recommended Applications

High-power drive over 1kW (select CDE34 series with 3×400V input instead)

Ambient over +55°C or relative humidity＞90%RH

Severe vibration＞5g unless anti-vibration mounting is added

Unprotected outdoor installation (only IP20 body protection)

Typical Application Cases

Case1: Z-axis Nozzle Control of SMT Pick & Place Machine

Function: Precise vertical nozzle movement with ±0.01mm positioning accuracy

Configuration: CDE32.003.C2.3 +0.375kW servo +2048ppr encoder +CANopen bus control

Result: Mounting speed +30%, fault rate -50%, maintenance cost -40%

Case2: Automatic Medical Specimen Processing System

Original issue: Stepper+PLC solution with poor ±0.1mm accuracy & low running speed

Upgrade: CDE32.003.C2.3 servo with integrated Safe Stop

Result: Accuracy improved to ±0.02mm, throughput doubled, compliant with medical safety norms

1. Selection Tips & Quick Reference

Mnemonic for Selection

Single/three-phase 230V, 3A output CDE32

Robust CANopen bus, SIL2 safety guaranteed

Full pos/speed/torque control, millisecond-level reliable response

Ideal for electronics/packaging/medical compact precision equipment

Quick Rules

1. Model Summary: CDE32.003.C2.3 =230V+3A+CANopen+SIL2
2. Core Spec:3A continuous/5.4A peak,230V single-phase,≤1ms response,SIL2
3. Terminal Definition:

L1/N: Main 230VAC power input

U/V/W: Servo motor power output

X1: Encoder port

X2: Digital & analog I/O port

X3: CANopen communication port

4. Control Mode: Parameter P00.00 selects Position(0)/Speed(1)/Torque(2)

VII. Installation & Maintenance Specification

Installation Rules

1. Vertically mount inside cabinet with terminals downward for natural convection cooling
2. Maintain ≥50mm clearance from heat-generating devices, ≥30mm from cabinet inner wall
3. Separate power & control wiring; cross at 90° to minimize EMI interference
4. Use shielded motor cable with single-end earthing, max.cable length≤15m
5. Stabilized 24VDC control supply recommended with ripple≤5%

Troubleshooting Chart

VIII. Air Shipment & Certification Info

UN Classification: No built-in lithium battery, non-dangerous goods

Transport: General cargo for air/sea/truck delivery

CE Compliance: EN61800-5-1/-2 & EN ISO13849-1

HS Code:85044099 Other static converters

Packing: Original or anti-static packaging, avoid heavy impact & vibration

LUST CDE32.003.C2.3 is a high-performance compact positioning servo drive highlighted by 3A rated output, CANopen fieldbus communication and SIL2 safety certification. Perfect for compact precision motion control in electronics, packaging and medical industries, it outperforms traditional PLC+stepper solutions with faster response, superior accuracy and lower maintenance workload.

Full Industrial Application Cases of LUST CDE32.003.C2.3 Servo Drive

Benefiting from 3A continuous output, CANopen bus, SIL2 safety rating and ≤1ms dynamic response, LUST CDE32.003.C2.3 delivers outstanding performance across five core sectors: electronics manufacturing, packaging machinery, medical equipment, textile & printing, intralogistics automation. Verified practical cases with function description, system layout, field results and technical highlights are listed below.

1. Electronics Manufacturing

Case1: High-precision Z-axis Nozzle Positioning for SMT Mounter

Application: Vertical nozzle motion for component pick-and-place, ±0.01mm accuracy required

System Layout:

Drive: 6×CDE32.003.C2.3 (PN:100032003) for six mounting heads

Motor:0.375kW 4-pole servo with 2048ppr incremental encoder

Control: CANopen master-slave, host PLC sends position command via DSP402

Safety: Integrated SIL2 Safe Stop conforming to EN61800-5-2

Core Functions:

1. Fast nozzle lifting (acceleration=10m/s²), positioning within ≤50ms
2. Closed-loop mounting pressure via torque mode to protect delicate components
3. Multi-axis synchronous movement to guarantee yield & cycle efficiency

Field Result:

Mounting efficiency +30% (8,000→10,400 placements/hour)

Accuracy upgraded from ±0.05mm to ±0.01mm, defect rate -50%

Maintenance cost -40% due to reduced hard wiring & CAN diagnostic access

Power consumption -25% via on-demand servo power output without idle loss

Case2: Dicing Blade Position Control for Semiconductor Wafer Scriber

Application: High-speed constant-feed blade travel for wafer cutting, ±0.005mm cutting tolerance

Layout:2×CDE32.003.C2.3 for X/Y cutting axes;0.375kW direct-drive servo with resolver feedback; position mode + electronic gear synchronizing with spindle speed; dual redundant encoder for position monitoring & safe stop

Function: Constant blade feed with speed fluctuation≤±0.1%, ≤1ms rapid positioning, torque-based collision protection for expensive blade & wafer

Result: Productivity +40%(300→420 wafers/day), yield from95%→99.5%, blade service life+50%, spare cost-30%, equipment breakdown-60%, maintenance cycle extended to 12 months

2. Packaging Machinery

Case3: Label Feeding & Pasting for High-speed Bottle Labeller

Application: Beverage bottle inline labelling, ±0.2mm label tolerance,600 bottles/min max.line speed

Layout:3×CDE32.003.C2.3 for feed/index/paste axis;0.375kW servo+HTL encoder;CANopen+electronic cam for bottle-label synchronization; built-in Safe Stop to avoid high-speed collision

Result: Line speed +20%(500→600pcs/min), labelling error down to ±0.15mm, rework-70%, format changeover from30→10min, 720hrs continuous non-stop operation

Case4: Cross-seal & Film-feed Sync Control for Plastic Bag Maker

Application: Sealing knife stroke synchronized with film feeding, bag length tolerance ±1mm

Layout:2×CDE32.003.C2.3;0.375kW servo+TTL encoder; speed sync via real-time CANopen ratio adjustment; STO Safe Torque Off for emergency torque cut-off

Result: Output +25%(80→100bags/min), length tolerance ±0.5mm, reject rate-60%, uniform heat-seal quality, power saving 20% vs.inverter-only setup

3. Medical Equipment

Case5: Multi-axis Test Tube Handling for Clinical Lab Auto-analyzer

Application: Precision tube transport ±0.02mm, linear speed up to1m/s

Layout:4×CDE32.003.C2.3(X/Y/Z+rotary);0.2kW low-inertia servo+2048ppr encoder; point-to-point position control via CANopen host command; SIL2 design compliant with IEC60601-1 medical standard

Result: Sample throughput doubled(300→600pcs/h), accuracy ±0.02mm fully meets medical spec, breakdown-80%, maintenance cost-50%, certified FDA&CE for global market access

Case6: Multi-position Control for Dental Treatment Chair

Application: Backrest lift/seat tilt/headrest adjustment with smooth low-noise movement

Layout:3×CDE32.003.C2.3;0.375kW low-noise servo+resolver; speed mode+software limit with potentiometer manual control; mechanical+electronic dual overtravel protection

Result: Improved riding comfort, noise-30%, service life extended to10 years vs.DC motor, remote CAN diagnosis cuts on-site service time

4. Textile & Printing

Case7: Needle-bar & Spool Sync for High-speed Computer Embroidery Machine

Application: Needle vertical stroke synchronized with thread feeding, ±0.1mm stitch precision,1500stitches/min

Layout:3×CDE32.003.C2.3(needle+X/Y frame);0.375kW high-dynamic servo+2048ppr encoder;electronic cam position sync; thread break + emergency stop protection

Result: Stitch rate+30%(1200→1500spm), stitch accuracy ±0.05mm, thread break rate-80%, power-25% vs.stepper system

Case8: Multi-color Register Control for Adhesive Label Printer

Application: Multicolor overprint register ±0.05mm, max.print speed100m/min

Layout:4×CDE32.003.C2.3 for four color stations;0.375kW servo+HTL encoder;electronic gear phase compensation via CANopen; overspeed+E-stop protection

Result: Register accuracy ±0.03mm, print speed+20%(80→100m/min), waste rate-60%, material cost-40%, job change from2hr→30min

5. Intralogistics Automation

Case9: Drive & Steering Control for Compact AGV

Application: Wheel drive+steering control, ±10mm positioning tolerance, max.1m/s travel speed

Layout:2×CDE32.003.C2.3(traction+steering);0.375kW servo+resolver; hybrid speed/position mode receiving navigation command over CANopen; Safe Stop + bump detection per industrial safety standards

Result: Position accuracy upgraded to±5mm, mission completion rate100%, speed+25%(0.8→1m/s), battery runtime+30%, maintenance cost-50%

Case10: Fork Lifting & Telescopic Control for Miniload AS/RS Stacker Crane

Application: Fork extend/lift control ±5mm positioning,0.5m/s travel speed

Layout:2×CDE32.003.C2.3(fork+lift);0.375kW servo+2048ppr encoder;point-to-point position control linked to WMS via CANopen; travel limit+overload anti-drop protection

Result: Throughput+40%(50→70pallets/hour), accuracy ±3mm with zero picking error, breakdown-70%, service interval extended to6 months, energy-20% vs.inverter drive

1. Application Summary & Selection Guide

Key Selection Points

1. Power matching:0.375kW nominal for small-load servo application
2. Fieldbus:Native CANopen DSP402 for seamless industrial network integration
3. Safety:SIL2 certification satisfies mainstream global machine safety standards
4. Dynamics:≤1ms current loop response for high-speed precision positioning
5. Installation:Compact DIN rail mounting with built-in diagnostic function for easy service