Mitsubishi MR-J4W2-77B 2-axis integrated servo drive - Contator,disjuntor,sensor,Codificador,CLP,Conversor

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 Mitsubishi MR-J4W2-77B 2-axis integrated servo drive - Contator,disjuntor,sensor,Codificador,CLP,Conversor

NotíciasNotícias comerciais

Mitsubishi MR-J4W2-77B 2-axis integrated servo drive

MR-J4: MELSERVO-J4 servo series

W2: 2-axis integrated drive (one unit controls 2 motores)

77: Rated power of each axis: 750C + 750C

B: SSCNETⅢ/H fiber bus interface for fiber synchronous control, compatível com Mitsubishi motion CPUs

📋 Main Specifications

ItemEspecificação
Number of axes2 eixos
Rated power per axis0.75kW (750C)
Fonte de energia3-fase / single-phase AC200~240V, 50/60Hz (marked on label: 3PH+1PH 200-240V)
Communication busSSCNETⅢ/H (high-speed fiber synchronization)
Função de segurançaBuilt-in STO Safe Torque Off (compatível com IEC 61800-5-2)
Freio dinâmicoIntegrado
DimensõesW85 × H168 × D195 mm
Peso2 kg
Suporte para codificador22-codificador absoluto de bits (4,194,304 p/r)
CertificaçõesCE, UL/cUL, UKCA, RoHS
HS code85044095

 

Mitsubishi MR-J4W2-77B 2-axis integrated servo drive

🛠️ Compatible Motors

Compatible with Mitsubishi HG-MR73 / HG-KR73 (750W J4-series servo motors), supporting absolute encoders.

🎯 Aplicações Típicas

Multi-axis synchronous equipment: montadores de chips, inspection platforms, módulos de transferência, CNC auxiliary machines, máquinas de embalagem, equipamento semicondutor.

Vantagem: Two axes share one drive, saving cabinet space and reducing cost.

🔄 Replacement Options

  1. Upgrade to new generation (J5):MR-J5W2-77B (same 2-axis rating, SSCNETⅢ/H compatible, melhor desempenho)
  2. Separate drive solution:2 pcs MR-J4-70B (single-axis 750W, larger footprint)
  3. Substituição legada:Predecessor MR-J3W-77B. Wiring and program differences, não é plug-and-play

This is a bus-type servoacionamento; pulse command control is not supported directly. It must be used with Mitsubishi motion controllers (Q/R series motion CPU) via SSCNET fiber link.

USB port for commissioning; configured with MR Configurator2 software.

Peças de reposição: Power board, CPU board, CNP connector with individual part numbers (303772, 303769, etc.)

MR-J4W2 (MR-J4W2-77B) Alarme / Fault Code List

Descrição: MR-J4W2 2-axis integrated type B (SSCNETⅢ/H). Alarms are divided into fault alarms (latched, reset required) and warnings (sem desligamento, prompt only).

Sufixo .1/.2 stands for Axis 1 / Eixo 2, which is critical for this 2-axis model.

Readout: Drive panel or MR Configurator2 software; alarm history can be saved with waveform data for troubleshooting.

  1. Fault Alarms (ALM, machine shutdown)
  1. Código de alarmeNomeBrief Cause & Solução de problemas
    10SubtensãoInsufficient DC bus voltage; missing phase, queda de tensão, mau contato do contator, damaged rectifier module
    12Memory errorInternal ROM / flash failure; replace drive if fault persists after power cycle
    13Clock errorInternal RTC failure; drive replacement is generally required
    15Power circuit errorPre-charge / soft-start circuit failure on main power side
    16Falta à terraShort to earth of motor power cable, motor winding insulation breakdown
    19Main circuit errorIPM or power driver hardware damage
    1UMErro de combinação do motorMismatched motor model in PA01/PA02; wrong encoder cable or motor selection (.1 Axis1, .2 Axis2)
    20Encoder initial communication errorHandshake failure at power-up; broken encoder cable, conector solto, faulty encoder
    24Erro de comunicação do codificadorCommunication dropout during operation; Interferência EMI, poor shield on long cable, entrada de água no conector
    25Encoder Z-phase errorAbnormal encoder zero signal
    2BEncoder counting errorCount disorder caused by interference or encoder hardware failure (.1 Axis1, .2 Axis2)
    30Regeneration errorBroken regenerative resistor, wrong resistance value, excessive regenerative power; built-in regeneration insufficient, resistor externo necessário
    31Excesso de velocidadeMotor speed exceeds limit; abnormal command, encoder feedback fault, runaway due to excessive gain
    32SobrecorrenteHardware / software overcurrent; phase-to-phase short circuit in motor, shorted power wire, IPM breakdown, atolamento mecânico
    33SobretensãoDC bus over-limit; excessive energy feedback during deceleration, high input voltage, failed regeneration circuit
    34SSCNET receive error 1SSCNETⅢ/H fiber communication fault: bent fiber, contaminated end face, conector solto, faulty fiber port on motion CPU
    35Command frequency errorIllegal command sent from upper motion controller
    36SSCNET receive error 2Fiber synchronization timing error, multi-axis link synchronization fault
    37Parameter errorParameter out of range or checksum error; restore factory settings and re-download parameters
    3UMSurge suppression circuit errorSoft-start circuit failure at power-on
    3EOperation mode errorMismatch between control mode parameter and SSCNET configuration on master side
    42Full-closed control errorExternal linear scale feedback fault (only for full-closed loop mode)
    45Main device overheatPower module overheat; duto de ar de resfriamento bloqueado, fan stall, alta temperatura ambiente
    46Superaquecimento do motorMotor thermal sensor triggered; continuous overload, poor motor heat dissipation (.1 Axis1, .2 Axis2)
    47Cooling fan faultDrive internal fan stall / baixa velocidade; obstrução de objeto estranho, fan aging
    50Sobrecarga 1Sobrecarga contínua (electronic thermal protection); mechanical binding, high friction, undersized selection
    51Sobrecarga 2Peak overload; impact load, sudden mechanical lock
    52Position excessive errorPosition deviation exceeds threshold; lost pulses, atolamento mecânico, low gain, excessive command speed (.1 Axis1, .2 Axis2)
    54Detecção de vibraçãoServo oscillation; excessive gain, mechanical resonance
    56Forced stop alarmSTO safety circuit open, emergency stop triggered, disconnected STO wiring
    61Operation errorIllegal command while servo ON, sequence control error
    63STO timing errorTiming mismatch between two STO channels, asymmetric safety wiring
    64Safety setting errorIncorrect STO safety parameter configuration

    Avisos (WARN, servo keeps running, alert only)

Warning CodeNomeDescrição
91Drive overheat pre-warningTemperature approaching protection threshold
92Battery cable breakAbsolute encoder battery wire disconnected; dead battery, plugue solto
95STO warningSingle STO channel abnormal (single wire open, shutdown alarm not triggered yet)
96Home setting warningFaulty home signal logic or home proximity signal
9BPosition deviation pre-warningPosition error close to alarm threshold
9FBattery low warningEncoder battery voltage low; replace battery soon to avoid home position loss
E0Regeneration overload warningSustained high regenerative load
E1Overload warning 1Load approaching overload threshold
E2Motor overheat warningMotor temperature rising
E3Absolute counter warningAbnormality of absolute position counter
E4Parameter warningUnreasonable parameter setting (no latch-up)
E6Drive-side forced stop warningSTO / E-stop triggered at drive side
E7Controller forced stop warningStop command issued by upper motion CPU
E8Fan speed drop warningFan aging with reduced speed, not stalled
E9Main circuit OFF warningMain power cut off while control power remains energized
BEOther axis alarm (2-axis specific)The other axis on this drive has an active fault
CEOverload warning 2High peak load detected
DEOutput power limit warningContinuous output power close to rated limit
F0Tough drive instantaneous power dip warningTough drive function activated by voltage fluctuation
F2Drive log write errorInternal fault recorder access failure
F3Vibration diagnostic warningHigh mechanical vibration detected by diagnostic function

Special Notes for MR-J4W2 2-Axis Drive

  1. Sufixo .1 = CH1 (Eixo 1);.2 = CH2 (Eixo 2). Confirm faulty axis first; motor and encoder of the two axes are independent.
  2. EB warning is unique to this multi-axis model: When one axis faults, the other axis reports EB to indicate the companion axis failure. Do not troubleshoot EB directly; check the real alarm code on the other channel.
  3. 34 / 36 fiber alarms: For SSCNETⅢ/H fiber, clean end face first, minimum bend radius ≥30mm, avoid sharp bends.
  4. STO (56, 63, 95): Two STO channels must switch synchronously; inconsistent timing triggers code 63.
  5. Alarm reset: Remove root cause first, turn servo SON OFF then reset. Some hardware faults cannot be cleared by power cycling.

Mitsubishi MELSERVO Servo Drive Model List

General suffix definition

UM: Pulso + analog interface (pulse command type)

B: SSCNETⅢ/H fiber bus (fiber synchronization with motion CPU, MR-J4W2-77B belongs to this type)

GF / G: CC-Link IE / CC-Link IE TSN Ethernet bus

W2: 2-eixo integrado; W3: 3-eixo integrado

D1/D2/D3: Separate power type (amplifier unit paired with MR-CV power supply)

Numeric code for power rating (10=0,1kW, 20=0,2kW, 40=0,4kW, 60=0.6kW, 70=0,75kW, 100=1kW, 200=2kW, 350=3.5kW, 500=5kW, 700=7kW)

RJ: Special specification version

Active Series (Available for new orders)

  1. Série MR-J5 (Latest generation, MELSERVO-J5, 3.5Resposta em kHz)

Eixo único

MR-J5-10A / 20UM / 40UM / 60UM / 70UM / 100UM / 200UM / 350UM / 500UM / 700A 【Pulse type】

MR-J5-10G / 20G / 40G / 70G / 100G / 200G / 350G / 500G / 700G 【CC-Link IE TSN】

MR-J5-10B / 20B / 40B / 70B / 100B / 200B / 350B 【SSCNETⅢ/H fiber】

Multi-axis integrated

MR-J5W2-22B / 44B / 77B / 1010B / 2020B (2-eixo, SSCNET fiber)

MR-J5W3-222B / 444B / 777B (3-eixo, SSCNET fiber)

MR-J5W2-22G / 44G / 77G / 1010G (2-eixo, CC-Link IE TSN)

MR-J5W3-222G / 444G / 777G (3-eixo, CC-Link IE TSN)

Separate power type (Common DC bus regeneration system)

MR-J5D1-G4-N1 (1-eixo), MR-J5D2-G4-N1 (2-eixo), MR-J5D3-G4-N1 (3-eixo)

Matching power unit: MR-CV4 regenerative converter

  1. Série MR-J4 (Mature mainstream, your model belongs here)

Eixo único

MR-J4-10A / 20UM / 40UM / 60UM / 70UM / 100UM / 200UM / 350UM / 500UM / 700UM / 11O / 15O / 22O

MR-J4-10B / 20B / 40B / 60B / 70B / 100B / 200B / 350B / 500B / 700B (SSCNETⅢ/H)

MR-J4-10GF / 20GF / 40GF / 70GF / 100GF (CC-Link IE Field)

Multi-axis integrated (Focus: MR-J4W2 / J4W3)

MR-J4W2-22B (0.2+0.2kW)

MR-J4W2-44B (0.4+0.4kW)

MR-J4W2-77B (0.75+0.75kW, seu modelo)

MR-J4W2-1010B (1+1kW)

MR-J4W2-2020B (2+2kW)

MR-J4W3-222B / 444B / 777B (3-eixo integrado)

MR-J4W2-0303B6 (Low-power special version)

Separate amplifier unit

MR-J4-DU900B / DU11KB / DU15KB / DU22KB, used with MR-CV regenerative power supply

  1. MR-JE Economy Series (Low-cost, pulso / simple bus, low power range)

MR-JE-10A / 20UM / 40UM / 70UM / 100UM / 200UM

MR-JE-10C / 20C / 40C / 70C (EtherCAT version, JE-C)

Aplicativo: Simple feeding and transfer; SSCNET fiber multi-axis synchronization is not supported

  1. MR-JN Micro Economy Series (Ultra compact, 10~100W)

MR-JN-10A / 20UM / 40UM / 60UM / 100UM

Aplicativo: Small rotary tables, miniature slides, entry-level low-power

⏸️ Obsolete Series (Spare parts market only, not recommended for new machines)

MR-J3 (Production discontinued, stock spares reducing)

Eixo único: MR-J3-10A /20A/40A/70A/100A/200A/350A / MR-J3-10B/20B/40B/70B

Multieixo: MR-J3W-22B / MR-J3W-44B / MR-J3W-77B (J3 2-axis, predecessor of J4W2)

CC-Link version: MR-J3-10T / 20T /40T

MR-J2S (Legado, manufacturer repair service terminated)

MR-J2S-10A/20A/40A/70A/100A/200A/350A, MR-J2S-10B, MR-J2S-CP (built-in positioning type)

MR-J2 (Erly first generation, nearly phased out)

MR-J2-10A、MR-J2-20A, etc..

📌 Auxiliary Units (Common servo system accessories)

MR-CV: Regenerative power converter (common DC bus system for J4/J5D)

MR-RB: External regenerative braking resistor

MR-TB: Terminal block adapter

📎 Quick Selection Reference for MR-J4W2-77B

Substituição da mesma série: MR-J4W2-77B

Upgrade to new generation: MR-J5W2-77B (SSCNET compatible, preferred direct upgrade)

Separate drive alternative: 2 pcs MR-J4-70B

Alternativa econômica: JE series does not support SSCNET fiber, cannot replace directly

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