(5 MP GigE Monochrome Camera)
- In-Depth Model Interpretation
| Segmento de modelo | Descrição |
| EXG | Série de produtos: GigE Vision compliant Gigabit Ethernet industrial camera série, design compacto |
| 50 | Resolution class: 5 megapixels (2592*1944), 1/2.5″ CMOS sensor |
| 11012594 | Part number: Baumer original unique identifier for inquiry and procurement verification |
| BAUMER | Marca: Baumer Group, Suíça, a global leader in industrial automation sensors and vision systems |
| No suffix letter | Color type: Monochrome; color version is EXG50c |
- Core Technical Specifications
Sensor & Imaging Parameters
| Parâmetro | Especificação |
| Sensor type | 1/2.5″ progressive scan CMOS (Aptina MT9P031), rolling shutter |
| Resolução | 2592*1944 pixels (5 MP) |
| Pixel size | 2.2μm*2.2μm |
| Sensor format | 5.70 mm*4.28 mm |
| Frame rate | 14 fps at full resolution, até 52 fps in ROI mode |
| Exposure time | 10 s ~ 10 é, supports global reset operation |
| Spectral response | 400 nm ~ 1000 nm (peak approx. 600 nm) |
| Dynamic range | 60 dB, supports HDR mode |
Interface & Parâmetros Elétricos
| Parâmetro | Especificação |
| Data interface | Gigabit Ethernet (GigE Vision®), RJ45 connector |
| Fonte de energia | PoE (IEEE 802.3af) or 12–24 VDC, power consumption <5 C |
| Control I/O | 1 optically isolated input (trigger), 1 optically isolated output (strobe/IO control) |
| Supported protocols | GigE Vision®, GenICam™, IP configuration (DHCP/static IP) |
| Parâmetro | Especificação |
| Lens mount | C‑Mount (standard industrial lens mount) |
| Dimensões | 44 mm × 29 mm × 69 milímetros (W×H×L) |
| Peso | Aprox.. 120 g (without lens) |
| Temperatura operacional | 0°C ~ +40°C (non‑condensing) |
| Storage temperature | -20°C ~ +60°C |
| Ingress protection | IP30 (housing); lens mount requires additional protection |
| Vibration/shock resistance | Complies with IEC 60068‑2‑6 (vibração) and IEC 60068‑2‑27 (choque) |
- Product Features & Vantagens
3.1 Imaging Performance
High-resolution detail capture: 5 MP sensor delivers exceptional image detail for precision inspection and measurement
Flexible frame rate control: Up to 52 fps in ROI mode, balancing resolution and speed
Low-noise CMOS technology: Aptina sensor provides excellent SNR, suitable for low-light environments
Global reset function: Reduces motion blur and improves dynamic scene capture
3.2 System Integration
GigE Vision® compliance: Plug-and-play, compatible with major vision software (Halcon, LabVIEW, VisionPro, etc.)
PoE power supply: Simplifies cabling, reduces system cost, supports transmission up to 100 metros
Multi-channel I/O control: 1 isolated trigger input + 1 isolated output for complex triggering
Design compacto: 44×29×69 mm, only 120 g, easy to integrate into space-constrained equipment
3.3 Recursos funcionais
Image enhancement: Gamma correction, contrast enhancement, sharpening, noise reduction
ROI & Binning: Region of interest and pixel binning to boost frame rate and sensitivity
Multiple trigger modes: Free run, hardware trigger, software trigger, external signal trigger
Exposure control: Auto exposure, manual exposure, exposure sequencing for varying lighting
- Aplicações Típicas
| Campo de Aplicação | Specific Usage |
| Electronics manufacturing | PCB defect inspection, SMT component positioning, semiconductor packaging inspection, connector pin check |
| Automotive industry | Dimensional measurement, surface defect detection, assembly positioning, welding quality control |
| Pharmaceutical & medical | Pharmaceutical package inspection, syringe needle check, medical device measurement, lab automation |
| Comida & bebida | Label print quality, cap seal inspection, bottle defect detection, production date reading |
| Logística & packaging | Barcode/QR code reading, parcel dimensioning, sorting positioning, package integrity check |
| Machinery manufacturing | Gear profile inspection, bearing surface defects, tool wear monitoring, part assembly verification |
- Instalação & Guia de configuração
Etapas de instalação
- Mechanical installation
Use standard C-Mount lens, installation torque ≤ 0.5 Nm
Secure via M3 threaded holes on side (recommended torque 0.3 Nm)
Ensure flat mounting surface to avoid vibration-induced image degradation
Adjust focus after lens installation for sharp imaging
- Network configuration
Connect Gigabit Ethernet cable (Cat 5e or higher)
Supports DHCP or static IP assignment
Configure parameters via Baumer GAPI SDK or third-party vision software (por exemplo, Halcon)
- Electrical connection
PoE powered (IEEE 802.3af), no extra power cable needed
For non-PoE use: 12–24 VDC, poder <5 C
Trigger input: 5–24 VDC, isolation voltage 2500 Vrms
Output control: Máx. 24 VDC/100 mA, drives small relays or indicators
Configuration Essentials
IP setup: Ensure camera and PC are on the same subnet
Trigger setup: Select mode, set delay and polarity based on application
Exposure setup: Adjust time to avoid over/underexposure
Image parameters: Optimize gain, gamma, contrast for best quality
Transmission setup: Adjust packet size (MTU) and mode for stable data transfer
- Modelos Alternativos & Compatibilidade
Baumer Same-Series Alternatives
| Modelo | Difference | Aplicativo |
| EXG50c‑11012595 | Color version, 2592×1944 | Applications requiring color: print inspection, color sorting |
| EXG03‑11012596 | 0.3 MP (752×480), 60 fps | High‑speed object detection, line counting, fast positioning |
| EXG03c‑11012597 | 0.3 MP color, 60 fps | High‑speed color inspection: cap color recognition, candy sorting |
| TXG50m3‑11004411 | 2448×2050 CCD, global shutter | Dynamic scenes, minimal motion blur, high‑speed objects |
Cross-Brand Alternatives
| Marca | Modelo Alternativo | Compatibilidade |
| Basler | acA1920‑155um (5 MP, 15 fps) | ★★★★☆ (Similar specs, different software interface) |
| FLIR | Blackfly S BFS‑PGE‑50S5M‑C (5 MP, 14 fps) | ★★★★☆ (GigE Vision compatible, funções semelhantes) |
| HIKVISION | MV‑CA050‑10GM (5 MP, 14 fps) | ★★★★☆ (Domestic alternative, significant cost advantage) |
| Keyence | CV‑X400F (5 MP vision system) | ★★★☆☆ (Integrated system, higher price) |
- Seleção & Purchasing Guidelines
Key Selection Factors
- Resolution requirement: 5 MP suitable for medium-precision inspection (0.01 mm class)
- Frame rate requirement: 14 fps full resolution, até 52 fps in ROI
- Color requirement: Monochrome for defect/measurement; color for print/color recognition
Purchasing Notes
- Authenticity verification: Unique Baumer part number (11012594) verifiable via official website
- Accessory selection
Recommended Baumer original C-Mount lenses
Fiber media converters for distances >100 m
IP67 housing for harsh industrial environments
- Software support
Baumer GAPI SDK (C++, C, Python)
Compatible with Halcon, LabVIEW, VisionPro, OpenCV
Baumer Camera Explorer for easy setup
Warranty & After-Sales
Standard warranty: 24 months from purchase
Global technical support: 7×24 email support, response within 48 horas
Repair service: Free repair/replacement for non-human damage
Free lifetime firmware updates for performance optimization
- Solução de problemas
| Sintoma | Possible Cause | Solução |
| No image output | Network connection issue | Check cable, confirm IP settings, reboot camera and PC |
| Blurred image | Poor focus or vibration | Refocus lens, reinforce mount, use anti‑vibration lens |
| Low frame rate | Insufficient network bandwidth | Use Cat 6 cable, reduce resolution or enable ROI |
| Dark image | Underexposure | Increase exposure time, gain, or light intensity |
| Unstable triggering | Trigger signal issue | Check wiring, adjust trigger level (5–24 VDC) |
| Transmission errors | Electrical interference | Use shielded cable, avoid EMI sources, adjust packet size |
- Selection Recommendation
The EXG50-11012594 is a cost-effective 5 MP GigE monochrome industrial camera, ideal for electronics, automotive parts, and pharmaceutical packaging applications with moderate precision and speed requirements. For frame rates above 50 fps, consider the EXG03 series. For color imaging, choose the EXG50c series. For global shutter to minimize motion blur, refer to the TXG50 CCD series.
Complete Guide to Baumer Industrial Camera Alternatives
(2026 Updated Edition)
To meet diverse project requirements (cost control, lead time, functional matching), this guide provides alternatives for the full Baumer industrial camera portfolio, covering major international brands and cost-effective domestic options, categorized by interface and application for fast selection.
- Core Selection Dimensions for Alternatives
When selecting replacement cameras, match these key parameters to ensure system compatibility and performance consistency:
| Dimension | Key Indicators | Descrição |
| Basic specs | Resolução, pixel size, sensor type (CMOS/CCD), shutter type (global/rolling) | Determines image quality and motion blur control |
| Interface type | GigE Vision, USB3 Vision, Camera Link, CoaXPress | Affects distance, bandwidth, integration |
| Frame rate | Full resolution, ROI frame rate | Matches line speed and inspection efficiency |
| I/O configuration | Trigger input, strobe output, isolation rating | Supports complex triggering and control |
| Mechanical specs | Dimensões, lens mount (C/F‑Mount), weight | Fits equipment space and mounting |
| Software compatibility | GenICam, GigE Vision support | Ensures compatibility with Halcon, LabVIEW, etc.. |
| Environmental resistance | Temp range, IP rating, vibration/shock | Withstands harsh industrial conditions |
- Premium International Alternatives
2.1 Basler (Alemanha, Market Leader)
A top European brand with highly matching specs and excellent software compatibility.
| Baumer Series | Basler Alternative | Key Specs | Compatibilidade |
| EXG Series (entry GigE) | acA1920‑155um (5 MP) | 2592×1944, 15 fps, GigE, PoE, C‑Mount | ★★★★★ |
| VCXG Series (mid‑high GigE) | daA2448‑200um (5 MP) | 2448×2048, 20 fps, global shutter, Sony IMX264, IP30 | ★★★★★ |
| LX Series (high‑res line scan) | raL2048‑48gm (2K) | 2048 pixels, 48 kHz, GigE, IP67 | ★★★★☆ |
| CX Series (smart cameras) | dart M Board Level | Projeto modular, custom development, embedded systems | ★★★★☆ |
Strengths: Global service network, fast support, high stability for high-end manufacturing.
2.2 Teledyne DALSA (Canadá, Vision Pioneer)
Specializes in high-resolution and high-speed line scan applications.
| Baumer Series | DALSA Alternative | Key Strengths |
| VCXG.R (rolling shutter GigE) | Genie Nano XL‑C1920 | 2592×1944, 14 fps, GigE, PoE, low power |
| TXG (global shutter CCD) | Genie Nano M2420 | 2448×2050, 20 fps, global shutter, baixo ruído |
| LX (high‑res area scan) | Falcon4 12M | 12 MP, global shutter, Camera Link, high speed |
2.3 FLIR Blackfly S (USA, Imaging Leader)
Excels in low-light and high dynamic range applications.
| Baumer Model | FLIR Alternative | Key Difference |
| EXG50‑11012594 (5 MP mono) | BFS‑PGE‑50S5M‑C | 2592×1944, 14 fps, GigE, PoE, rich image processing |
| VCXG‑51M.I.PTP (5 MP global) | BFS‑PGE‑50S5M‑CS | 2448×2048, 20 fps, global shutter, Sony IMX264 |
- Cost-Effective Domestic Alternatives
Domestic cameras offer 50–70% cost savings with mature technology.
3.1 HIKROBOT (China Market Leader)
Full lineup, GenICam compliant, strong after-sales.
| Baumer Series | HIKROBOT Model | Price Advantage | Aplicativo |
| EXG Series | MV‑CA050‑10GM | ~60% of Baumer | Electronics, packaging, logistics |
| VCXG Series | MV‑CH050‑10GM | ~65% of Baumer | Automotive, medição |
| USB3 Series | MV‑CE050‑30UM | ~55% of Baumer | Desktop, short‑distance, low‑cost |
3.2 LUSTER (Leading Domestic Manufacturer)
Listed company, in-house CMOS expertise, near-international image quality.
| Baumer Series | LUSTER Model | Technical Highlights |
| LX Series (high‑res) | GMAX3000 Series | Up to 65 MP, multi‑interface, high‑speed transmission |
| VCXG Series | MV‑GB050‑20GC | 5 MP, global shutter, 20 fps, GigE, PoE |
| Smart cameras | VIN Series | Onboard AI for defect detection, OCR |
3.3 Other Quality Domestic Brands
| Marca | Modelo | Características | Aplicativo |
| DAHENG IMAGING | MER‑500‑14GM‑P | 5 MP, 14 fps, GigE, PoE | Research, education, general inspection |
| Huaray | HR16050GM | 5 MP, 15 fps, GigE, IP30 | Electronics, food, logistics |
| ECO Vision | ECO‑500GM | 5 MP, 14 fps, GigE, low power | Automation, robotics, medical |
- Alternatives by Interface Type
4.1 GigE Vision (Mais Comum)
Long distance (100 m), PoE, multi-camera networking.
| Aplicativo | Recommended Brand | Modelo | Strengths |
| General industrial | Basler / HIKROBOT | acA1920‑155um / MV‑CA050‑10GM | Cost‑effective, widely compatible |
| High‑speed lines | Basler / DALSA | daA2448‑200um / Genie Nano XL | Global shutter, high fps |
| Long distance (>50 m) | Basler / LUSTER | daA1920‑60um / GMAX1200 | Stable transmission, anti‑interference |
| Multi‑camera systems | Basler / HIKROBOT | Various models | PTP synchronization |
4.2 USB3 Vision (Short-Distance High Bandwidth)
Plug-and-play, high bandwidth, baixo custo.
| Baumer USB3 Series | Alternative | Distance | Aplicativo |
| UXG Series | Basler acA1920‑150um USB3 | 5 m | Lab automation, medical, desktop inspection |
| UXC Series | HIKROBOT MV‑CE050‑30UM | 3 m | Electronics, small equipment, education |
4.3 Camera Link / CoaXPress (Ultra-High Speed)
For line scan and ultra-high-resolution applications.
| Baumer Series | Marca | Modelo | Interface | Bandwidth |
| LX (line scan) | DALSA | Linea ML | Camera Link | 850 Mbps |
| CX (high‑speed area) | Basler | raL4096‑160km | Camera Link | 1.6 Gbps |
| HX (ultra‑high‑res) | LUSTER | GMAX6500 | CoaXPress | 6.25 Gbps |
- Targeted Alternatives for EXG50-11012594
5.1 Top Pick: Basler acA1920-155um
Specs: 2592×1944, 15 fps, GigE, PoE, C-Mount, IP30
Vantagens: Full spec match, software compatible, global support
Use: Electronics, automotive, print quality control
5.2 Cost-Effective Pick: HIKROBOT MV-CA050-10GM
Specs: 2592×1944, 14 fps, GigE, PoE, C-Mount, IP30
Vantagens: ~60% cost, stable supply, fast local service
Use: Mass production, logistics, food & bebida
5.3 Performance Upgrade: FLIR BFS-PGE-50S5M-C
Specs: 2592×1944, 14 fps, GigE, PoE, C-Mount, IP30
Vantagens: Excellent low-light, HDR, built-in image enhancement
Use: Complex lighting, low-contrast inspection, precision measurement
- Implementation Considerations
6.1 Software Compatibility
Ensure GenICam compliance for seamless integration
Recalibrate exposure, gain, white balance
Verify trigger mode, delay, and signal levels
6.2 Hardware Adjustment
Design adapter brackets if dimensions differ
Use appropriate cables (Cat 5e/6a for GigE, USB3 for USB3)
Confirm PoE or external power requirements
6.3 Quality Validation
Compare clarity, barulho, dynamic range
Test trigger response and frame rate stability
Run 24–72 hour endurance tests
- Recomendações de seleção
| Project Need | Recommended Brand | Reason |
| High‑precision inspection | Basler / DALSA | High performance, stability (automotive, semiconductor) |
| Cost priority | HIKROBOT / LUSTER / DAHENG | Lower price, reliable supply |
| Urgent lead time | Major domestic brands | 7–15 days lead time |
| Exportar projetos | Basler / FLIR | Full international certifications (CE, FCC, UL) |
| Harsh environments | FLIR / Basler | High IP, vibration resistance |
- Quick Implementation Steps
- Spec matching: Cross-verify all critical parameters
- Sample testing: Evaluate image quality and compatibility
- Software adaptation: Update drivers, adjust parameters
- Phased replacement: Minimize production downtime
- Service agreement: Secure after-sales support
A wide range of alternatives is available for Baumer industrial cameras, from premium international brands to cost-effective domestic options. For lowest risk, choose Basler for premium matching or HIKROBOT for cost optimization, both with high market share, mature technology, and strong support.
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