Contator,disjuntor,sensor,Codificador,CLP,Conversor
Nome completo: Honeywell UDC120L10001000, a UDC1200 Micro-Pro 1/16 DE Limit Controller. It is not a conventional PID temperature controller. It is designed for safety over-limit protection with latching alarm function.
- Decodificação de código de modelo: DC120L 10001000
DC120L: UDC1200 series Limit Controller (differentiated from DC1201/1202 conventional PID controllers)
1: Saída Principal 1, SPDT Relay
0: No auxiliary output
0: Sem comunicação
1: Universal Power Supply 90–264VAC (50/60Hz)
0: No second output
0: No optional extras
0: No additional alarm
- Especificações principais
| Item | Parâmetro |
| Dimensão Geral | 48×48×110 mm (1/16 DE) |
| Recorte do painel | 45×45 mm |
| Fonte de energia | 90~264V AC, 50/60Hz, Power Consumption ≤4W |
| Entrada | Entrada universal: Thermocouple K/J/R/S/B/E/N/T; IDT Pt100; 4-20mA linear signal |
| Precisão | 0.1% of full scale ±1 LSD |
| Saída Principal | SPDT Relay, Contact Rating 3A@240VAC |
| Período de amostragem | 250EM |
| Mostrar | Dual 4-digit LED, simultaneous PV/SP display + status LED |
| Peso | Máx.. 210g |
| Certificações | CE, RoHS |
- Funções principais (Main Differences Between Limit Controller & Normal PID Controller)
- Over-limit Latching Protection: When the measured value exceeds the set limit value, the relay actuates and latches. Manual reset is required for recovery. Applied for over-temperature safety cut-off of ovens, furnaces and heat treatment equipment (safety temperature limiter).
- Universal sensor input supporting thermocouples, RTDs and analog signals.
- Sensor break detection: TC/RTD break triggers alarm output.
- Password-protected parameters to prevent unauthorized modification of limit values on site.
- No PID automatic regulation. Only upper / lower limit safety protection (cannot be used for continuous temperature regulation).
- Cenários típicos de aplicação
Over-temperature safety protection loops for industrial ovens, heat treatment furnaces, aging test chambers, environmental chambers, boiler auxiliaries, plastic extruders and food baking equipment. Often used together with conventional PID temperature controllers (PID controller handles regulation; DC120L serves as independent safety temperature limiting).
- Instalação & Diretrizes de fiação
- Panel snap-in mounting, max panel thickness 6mm; keep heat dissipation gaps front and rear.
- Relay contacts are dry contacts with external load power supply. Do NOT connect high voltage to instrument internal terminals.
- Route sensor cables separately away from power cables to reduce interference.
- Unlock via password before commissioning to modify temperature limits. Manual key reset is required after latch activation.
- Alternativa / Optional Models
- Mesma série: Other DC120L suffix versions (DC120L10011000 with RS485 communication)
- Alternativas domésticas: Yudian AI series limit controllers, Hongrun NHR-1100 (funções semelhantes, latch logic needs verification)
- Legacy Honeywell replacement: DC1000 series limit type (gradually phased out)
- Solução de problemas comuns
Sensor error displayed: Check TC/RTD polarity, wire breakage and cold junction compensation.
No latch after over-limit: Confirm function mode is set to Limit latch mode instead of ordinary alarm mode.
Relay fails to actuate: Verify contact load rating, terminal wiring and instrument power supply.
Parameters cannot be modified: Instrument password locked, enter unlock password.
- Referência do Código HS (For Foreign Trade)
9032890090 Other automatic regulating or controlling instruments and apparatus
Tabela de comparação: Honeywell DC120L (UDC120L10001000) vs UDC1202 PID Temperature Controller
| Item de comparação | DC120L (Limit Controller) | UDC1202 (PID Process Controller) |
| Posicionamento central | Safety over-limit protection instrument (independent safety temperature limiting) | Process temperature automatic regulation instrument (main temperature control) |
| Algoritmo de Controle | No PID algorithm, only limit logic; Over-limit Latch function | PID/PD/On-off / Three-position stepping valve control; Auto-tune supported |
| Latch Function | ✅ Padrão: Relay latches after over-limit actuation, manual reset mandatory for release (safety cut-off) | ❌ Ordinary alarm without latch; output recovers automatically once temperature drops |
| Função de saída | Output for safety cut-off only, no continuous regulation | Main output for continuous temperature control: Relé / RSS / 4-20saída analógica mA |
| Dimensão Geral | 48×48mm, 1/16 DE, panel cutout 45×45mm | 48×48mm, 1/16 DE, panel cutout 45×45mm (fully interchangeable for panel mounting) |
| Entrada universal | ✅ Thermocouple, Pt100, 4-20mA linear signal | ✅ Thermocouple, Pt100, 4-20mA linear signal |
| Fonte de energia | 90~264VAC wide range | 90~264VAC wide range |
| Precisão | 0.1% of full scale ±1 LSD | 0.1% of full scale ±1 LSD |
| Uso típico | Over-temperature safety protection for ovens, heat treatment furnaces and test chambers, independent safety loop (safety redundancy) | Closed-loop regulation of normal process temperature to maintain setpoint |
| Combination Application | Used with PID controller: UDC1202 for main temperature control, DC120L as secondary independent safety protection | Sole unit for automatic temperature control; not responsible for safety temperature limiting |
| Manual / Moda automotiva | No manual/auto control mode, only limit value setting | Automatic PID regulation, manual output, manual/auto switch available |
| Alarm Types | Only over-limit safety latch alarm | Upper limit, limite inferior, desvio, band alarms and more configurable alarm types |
| Communication Option | RS485 Modbus optional (this DC120L10001000 unit has no communication) | RS485 Modbus optional |
| Pontos-chave da seleção | Applications requiring independent temperature limit loop and latching trip per safety specifications | Conventional temperature control scenarios requiring automatic constant temperature closed-loop regulation |
| Important Remarks | Cannot replace PID controller for temperature regulation, safety protection only | Cannot replace safety limit instrument; non-latching alarm fails safety requirements for some equipment |
Selection Recommendation Summary
- Equipment requiring safety redundancy, hard over-temperature cut-off and fault latching: Dual-instrument scheme: UDC1202 (main temperature control) + DC120L (independent temperature limit) (widely used for heat treatment, ovens and aging chambers)
- Only conventional constant temperature control required with no mandatory safety latch requirement: Select UDC1202 directly
- Only over-temperature protection required without automatic temperature control: Select DC120L alone
Honeywell DC120L10001000 (UDC120L Limit Controller) Documento Técnico
Nome Completo do Produto: Honeywell UDC1200 Micro-Pro DC120L Limit Controller
Document Type: Ficha de dados / Technical Specification Manual (English Engineering Version)
Modelo aplicável: DC120L10001000 (Saída de relé, No Communication, 90~264VAC Power Supply)
Posicionamento do produto: Independent safety limit instrument, no PID regulation, over-limit latching trip, applied for equipment over-temperature safety protection
- Model Code Definition DC120L 1 0 0 1 0 0 0
| Segmento de código | Descrição | Configuration of This Model |
| DC120L | UDC1200 series Limit Controller | Limit type, no PID algorithm |
| 1primeiro dígito 1 | Main Output Type | 1=SPDT Relay Output |
| 2segundo dígito 0 | Saída Auxiliar | 0=No auxiliary output |
| 3terceiro dígito 0 | Communication Option | 0=No RS485 Modbus communication |
| 4o dígito 1 | Especificação da fonte de alimentação | 1=Universal AC 90~264VAC, 50/60Hz |
| 5o dígito 0 | Second Output | 0=No second output |
| 6o dígito 0 | Optional Function | 0=No optional extras |
| 7o dígito 0 | Alarm Option | 0=No additional alarm output |
- Elétrica & Especificações Mecânicas
| Item | Valor | Observações |
| Dimensão Geral | 48mm × 48mm × 110mm | 1/16 DIN panel mount |
| Recorte do painel | 45mm × 45mm | Max panel thickness 6mm |
| Fonte de energia | 90~264V AC, 50/60Hz | Wide-range universal AC supply |
| Consumo de energia | ≤4W | Baixo consumo de energia |
| Peso | ≤210g | |
| Período de amostragem | 250EM (4 vezes por segundo) | |
| Precisão de medição | 0.1% of full scale ±1 LSD | Cold junction compensation ±1℃ for thermocouples |
| Impedância de entrada | >10MΩ (CT/RTD); 5Oh (4-20mA) | |
| Saída Principal | SPDT Relay, 3A@240VAC | Dry passive contacts |
| Certificações | CE, RoHS | Industrial certifications |
| Sensor Break Detection | TC / IDT / 4-20mA break diagnosis supported | Breakage triggers limit action |
Universal Input Types (Supported Sensors)
Termopar: K, J., R, S, B, E, N, T
IDT: Pt100 (DIN43760 0.00385)
Linear Analog: 4~20mA, 0~20mA, 0~10V, 1~5V
- Descrição da função principal
- Limit Latch Protection【Core Feature】
When measured PV exceeds setpoint SP, relay actuates and latches in trip state. No automatic recovery upon temperature drop; manual key reset required. Meets hard cut-off safety requirements for ovens and heat treatment furnaces.
Configurable for high limit or low limit mode.
- Sensor Break Diagnosis
Breakage of thermocouple, RTD or 4-20mA signal triggers limit output action to prevent runaway caused by sensor failure.
- Parameter Password Lock
Parameter menu protected by password to prevent unauthorized modification of safety limit values. Password unlock required to edit SP, input type and latch mode.
- Dual 4-digit LED Display
Upper screen: PV real-time measured value; Lower screen: SP set limit value. Status LED indicates output/alarm/latch status.
- No PID Automatic Control
This instrument has no PID regulation function and cannot act as primary temperature controller. It serves only for independent safety over-limit protection, forming dual-loop safety temperature control system when paired with UDC1202 PID controller.
- Definição de fiação terminal (DC120L Basic Version)
Nota importante: Relay contacts are passive dry contacts. Do NOT connect load power supply to instrument internal power terminals.
- eu, N: Instrument power supply, 90~264VAC
- Sensor input terminals: Termopar / Pt100 / 4-20mA
- Main output relay: COM common, NÃO normalmente aberto, NC normalmente fechado
Typical wiring: Use NC normally closed contact. Contact closes under normal temperature; opens upon over-temperature latch to cut heating circuit.
Wiring Recommendation: Use shielded twisted pair for sensor cables, routed separately from power cables to reduce interference.
- Especificações de instalação
- Panel snap mounting, max panel thickness 6mm; reserve heat dissipation gap for side-by-side multi-unit installation.
- Temperatura ambiente operacional: 0~50℃; ambient humidity: 20~80% UR, no condensation and corrosive gas.
- Keep away from high-power contactors, frequency converters and strong electromagnetic interference sources.
- Aterramento: Instrument chassis grounding; single-end grounding for shield layer.
- Operação & Configuration Overview
6.1 Enter Parameter Menu
Press 【UP】+【SETUP】 simultaneously, digite a senha (common password:10/20) to unlock and enter configuration mode.
6.2 Key Configurable Parameters
Input type code (sensor model selection)
Full scale upper/lower range
Limit SP (safety protection threshold)
Limit mode: high limit latch / low limit latch
Latch enable/disable
Action logic for sensor break
Password setting & parameter locking
6.3 Latch Reset
After over-limit latch trip, perform manual reset via keys on operator interface to restore relay contacts to normal state.
- Cenários típicos de aplicação
Independent over-temperature safety protection loops for industrial ovens, hot air furnaces, heat treatment furnaces, aging test chambers, environmental chambers, plastic extruders and food baking equipment.
Standard scheme: UDC1202 (PID main temperature control) + DC120L (independent temperature limit protection) dual-instrument redundant control complying with equipment safety standards.
- Tabela de diagnóstico de falhas
| Fenômeno de falha | Direção de solução de problemas |
| Sensor error displayed | Check sensor wiring polarity and breakage; verify input code matches sensor; verifique o aterramento da blindagem |
| No latch after over-limit | Confirm Latch function enabled in parameters; confirm limit mode instead of ordinary alarm mode |
| Relay fails to actuate | Check contact load rating; verify COM/NO/NC relay wiring; confirm instrument power supply |
| Parameters cannot be modified | Instrument password locked, input unlock password; confirm not in read-only mode |
| Desvio de leitura | Separate sensor cables from power cables; verifique o aterramento; verify cold junction compensation for TC |
- Alternative Model Information
Same Honeywell series: DC120L10011000 (version with RS485 communication)
Alternativas domésticas: Yudian AI series limit controllers, Hongrun NHR-1100 (latch logic requires verification)
Substituição legada: DC1000 series limit controller (descontinuado)
- HS Code for Foreign Trade
Código HS: 9032890090 Other automatic regulating or controlling instruments and apparatus
- Notas de segurança
- This instrument is a safety limit protection device, cannot be used alone for process temperature control.
- External contactor is recommended for safety circuit. Relay contact capacity is limited and cannot directly drive high-power heating loads.
- Periodic over-temperature test on safety circuit is required to verify latch trip function.
- Disconnect power before instrument disassembly and wiring, comply with local electrical safety regulations.
