IFM AL1304 Distributed I/O Module

Posicionamento Básico do Produto

Full Model Name: AL1304 DataLine IO-Link Master DL PN 4P IP67

Marca: IFM (Alemanha)

Core Profile: 4-port Class A IO-Link master with PROFINET bus + independent dual Ethernet ports for IoT JSON/MQTT. It is a field distributed I/O module with IP67 rating, allowing direct on-machine outdoor installation without control cabinets.

Detalhamento do código do modelo

AL: DataLine series field IO-Link master

13: PROFINET bus version

04: 4-channel Class A IO-Link ports

No suffix marking = Standard industrial orange IP67 housing

2. Core Hardware Port Layout (8 × M12 Connectors)

Port definitions from top to bottom:

1. X1: PROFINET Ethernet Port (M12 D-coded, 100 Mbps) → Connect to PLC control network
2. X2: Independent IoT Ethernet Port (M12 D-coded) → Isolated IT/cloud network for uploading sensor data via JSON/MQTT
3. X3~X6: 4 × Class A IO-Link Ports (M12 5-pin A-coded)

Each port integrates 2DI + 1FAZER, with a total of 8DI / 4DO for the unit

4. X7: Entrada de energia (M12 A-coded, 24 CCV)
5. X8: Ethernet Daisy-Chain Output (M12 D-coded) → For bus daisy-chain expansion
6. Key Electrical Specifications

3.1 Fonte de energia

Tensão operacional: 18～30 V DC (padrão 24 V industrial DC)

Max Total Power Consumption: ≤6 W

Power Connector: M12 A-coded, with reverse polarity and short-circuit protection

3.2 IO-Link Channels (4 × Class A)

IO-Link Version: V1.1, Conformance Class C; supports IRT, MRP, CiR and S2 redundancy

Digital Inputs per Port: 2 DE (Compatível com PNP/NPN)

High Level: 11~30 V DC; Low Level: 0~5 V DC

Digital Output per Port: 1 FAZER (PNP)

Max Load per Channel: 300 mA, with short-circuit/overload protection

Max Current per Channel: 0.3 UM; total output current limiting for four channels

3.3 Desempenho de comunicação

PROFINET Control Network (X1/X8)

Velocidade: 100Base-TX, 100 Mbps

Supported Topologies: Line topology, MRP ring redundancy

Compatibilidade: Siemens S7-1200, S7-1500, CPU 315, CPU 400 and other PROFINET controllers

Supporting File: GSDML file available for download with official manuals

Independent IoT Ethernet (X2, Hardware-Isolated Network)

Protocolos: TCP/IP JSON, MQTT

Velocidade: 10/100 Negociação automática de Mbps

Vantagem Central: Hardware isolation between control network and IT cloud network, preventing external network intrusion into PLC control systems. Raw sensor data is uploaded directly to MES/cloud platforms without occupying PLC cycle time.

3.4 Ambiental & Especificações Mecânicas

Classe de Proteção: IP67 (waterproof and dustproof, direct mounting on machine bodies)

Temperatura operacional: -25℃ ～ +60℃

Temperatura de armazenamento: -40℃ ～ +80℃

Material da Habitação: Polyamide PA, vibration-resistant and oil-resistant

Vibration Standards: EM 60068-2-6, EM 60068-2-27

Montagem: 2 through holes for M4 screws; wall-mounted or machine-mounted

4. Core Functional Highlights
5. Dual Isolated Network Architecture

PROFINET is dedicated to PLC motion and logic control; the independent IoT port separately uploads diagnostic data such as temperature, counters and vibration without mutual interference, complying with factory network security standards.

2. 4 IO-Link Channels with Integrated DI/DO

Each channel can directly connect IO-Link sensors (pressão, fluxo, fotoelétrico, encoders, temperature modules) while providing built-in digital inputs and outputs, eliminating the need for extra terminal blocks.

3. Complete Advanced PROFINET Features

IRT real-time synchronization, MRP ring redundancy, CiR online configuration modification, SNMP network diagnostics, suitable for high-speed production lines and robot workstations.

4. Free Configuration Software moneo|configure free

Automatically scans all IO-Link devices, one-click import of IODD files, batch parameter downloading, online diagnostics and fault alarms.

5. Diagnóstico Abrangente

Real-time upload of port short-circuit, cable breakage, device loss, undervoltage and communication timeout signals to PLC; fault JSON logs are simultaneously pushed via the IoT port.

5. Standard Packaging & Acessórios opcionais

Standard Delivery

1 × AL1304 Main Unit

Printed Quick Installation Manual

Separately Orderable Accessories

M12 D-coded PROFINET cables (straight / angled)

M12 A-coded power cables

Port dust protection caps

Daisy-chain Ethernet cables

6. Series Selection Comparison (AL13xx PROFINET Series)

7. Typical Application Industries

Automotive welding & linhas de revestimento, machine tool centers

Packaging production lines, linhas de classificação logística

Injection molding, borracha & plastic equipment, small custom automation machines

Equipment cloud data upload, MES data acquisition projects

Complete Installation Manual for IFM AL1304 IO-Link Master

Informações do documento

Modelo: AL1304 (DL PN 4P IP67)

Versão: Original Standard Installation & Manual de operação

Aplicativo: On-site wall/machine-mounted IO-Link master with isolated PROFINET + IoT dual networks

Classe de Proteção: IP67, direct outdoor/machine mounting without control cabinets

Table of Contents

1. Mandatory Safety Requirements
2. Pre-Installation Inspection & Tool List
3. Mechanical Installation Specifications (Dimensões, Consertando, Torque, Aterramento)
4. Port Definition & M12 Connector Wiring Specifications
5. Step-by-Step Electrical Wiring Procedures
6. Cabling & EMC Anti-Interference Specifications
7. Pre-Power-On Inspection Checklist
8. Power-On LED Indicator Status Guide
9. Unit Disassembly Specifications
10. Installation Prohibitions & Fault Prevention
11. List of Original Optional Accessories

1 Mandatory Safety Requirements (Must Be Followed)

⚠️ Critical Hazard Warnings

1. Cut off all 24 V power before any installation, wiring removal or disassembly. Hot plugging/unplugging of M12 connectors is strictly prohibited, as it will burn port driver chips.
2. The power supply is SELV/PELV safety extra-low 24 CCV; connection to 220 VAC or 380 VAC mains power is forbidden.
3. The metal mounting base must be reliably earthed to prevent electrostatic discharge and surge damage to Ethernet and IO-Link channels.
4. For food/washdown applications, avoid direct high-pressure water spraying onto connector roots. Select AL1307 (IP69K) for long-term washdown exposure.
5. Ambient Temperature Range: Operating -25℃ ~ +60℃; Installation temperature ≥0℃ to avoid seal hardening and water ingress at low temperatures.

2 Pre-Installation Inspection & Tool List

2.1 Unboxing Inspection

1. Check the AL1304 unit for cracks, dents and deformed connectors; confirm FKM sealing rings are intact and undamaged.
2. Standard contents: Main unit, printed quick installation manual. Cables and dust caps are not included and must be ordered separately.
3. Verify model marking AL1304, confirmar 4 Class A IO-Link channels and dual D-coded Ethernet ports.

2.2 Ferramentas necessárias

Chave de torque (0.5～3 N·m), M5 bolts, flat washers/spring washers

14 mm open-end wrench (for tightening M12 connectors)

Multímetro (24 V continuity and short-circuit testing)

Cable ties, cable clamps, shielded industrial Ethernet cables

3 Mechanical Installation Specifications

3.1 Overall Unit Dimensions

152 milímetros (H) × 59.3 milímetros (C) × 38.4 milímetros (D)

3.2 Métodos de montagem: Parede / Machine Body Mount (No DIN Rail Clips)

1. Two mounting through holes on the top and bottom rear of the unit; secure with 2 × M5 bolts + flat washers.
2. Standard tightening torque: 1.8 N·m. Excessive torque is forbidden to avoid housing deformation and seal failure.
3. Mounting Surface Requirements: Flat metal plate free of burrs and oil contamination. Max tilt angle ≤90°. Do not mount upside down with connectors facing upward (risk of water pooling ingress).
4. Requisitos de aterramento: The two M5 mounting bolts also serve as unit earthing terminals; the metal base shall connect to protective earth PE. For non-metallic mounting plates, run a separate earthing wire to the PE busbar.

3.3 Mounting Clearance Requirements

Reserve ≥30 mm vertical clearance above and below the unit for heat dissipation; ≥20 mm side clearance to prevent heat accumulation.

Keep a minimum distance of 150 mm from inverter and servo power cables to reduce electromagnetic interference.

4 Full Unit Port Definition (8 M12 Connectors from Top to Bottom)

4.1 General M12 Connector Tightening Torque (Factory Standard)

Hand-tight basic torque: 0.6 N·m

Severe vibration/oil environments: 1.2～1.5 N·m (tightened with 14 mm wrench)

Do not power on if sealing rings are missing; IP67 protection will be lost.

5 Step-by-Step Electrical Wiring Procedures

5.1 X7 Power Port (M12 A 5-pin Standard IO-Link Pinout)

Definição de alfinete (viewed from plug front):

1: Marrom +24 Em DC

2: Black DI1 (shared digital input for channels)

3: Azul 0 V GND

4: White DI2 (shared digital input for channels)

5: Grey PNP DO output (máx. 300 mA)

Power supply range: 18~30 VCC, total power consumption ≤6 W. Power supply built-in reverse polarity, short-circuit and overcurrent protection.

5.2 IO-Link Ports X3~X6 (Independent 5-pin A-coded per Channel)

Each channel provides independent power supply, IO-Link communication and integrated DI/DO without external terminals:

Pin1: 24 V L+ sensor supply

Pin2: DE (PNP/NPN compatible input)

Pin3: 0 V L-

Pin4: IO-Link communication line (C/Q)

Pin5: PNP DO output, 300 mA per channel current limiting

5.3 D-coded 4-pin Industrial Ethernet Cables for X1/X2/X8

Pin1: TD+ Transmit +

Pin2: TDTransmit –

Pin3: RD+ Receive +

Pin4: RDReceive –

Shield layers shall be earthed at both ends to suppress motor interference. X2 IoT network and X1 control network are hardware-isolated with no intercommunication.

6 Cabling & EMC Anti-Interference Specifications

1. Separate power cables (servo, inversor) and IO-Link/Ethernet cables into different cable trays with a minimum spacing of 150 milímetros. Use metal shielded trays for separation if routing together is unavoidable.
2. Minimum bending radius of M12 cables ≥ 5 × cable outer diameter; sharp bending and squeezing at connector roots are prohibited.
3. Cable Length Limits:

IO-Link cable: ≤20 m

PROFINET industrial Ethernet cable: ≤100 m (100 Mbps)

4. All unused spare ports must be fitted with original dust and waterproof caps, otherwise IP rating will be invalidated.
5. The shield of all shielded Ethernet cables shall be 360° crimped onto the metal connector shell with single-point earthing.

7 Mandatory Full Pre-Power-On Inspection Checklist

1. Mechanical Fixing: Two M5 bolts tightened to 1.8 N·m; unit fixed without wobble.
2. Earthing Test: Multimeter to verify continuity between mounting base and PE protective earth; earthing resistance ＜4 Ω.
3. Cable Tightness: All M12 connectors tightened to 0.6~1.5 N·m with no looseness.
4. Short-Circuit Test: Disconnect power supply, use multimeter to confirm no short-circuit between X7 Pin1 and Pin3, and no short-circuit to ground on Pin1/Pin3 of all IO-Link channels.
5. Network Segregation: X1 connected to PLC control network, X2 to independent IT/MES network; connecting both ports to the same switch is forbidden.
6. All spare ports fitted with dust caps.

8 Power-On LED Indicator Status Guide

Status LEDs integrated on the front panel for rapid fault diagnosis after power-up:

1. PWR Power LED (Solid Green): Fonte de alimentação normal; Off = No power / Curto-circuito; Flashing = Undervoltage ＜18 V
2. NET1 (X1 PROFINET):

Solid On: Link established; Flashing: Data exchange; Desligado: Cable break / No connected device

3. NET2 (X2 IoT Network):

Solid On: Stable IT network link; Flashing: MQTT/JSON data uploading

4. CH1~CH4 Channel LEDs (X3~X6):

Solid Green: Normal IO-Link device communication

Flashing Red: Port short-circuit, cable breakage or device loss

Desligado: No device connected to the channel

9 Unit Disassembly Specifications

1. First cut off the 24 V main power supply and wait 30 seconds for discharge.
2. Loosen all M12 connectors with a 14 mm wrench; do not pull cables forcibly.
3. Loosen the two rear M5 mounting bolts and remove the unit.
4. Install port dust caps immediately after disassembly to protect sealing rings.

10 Installation Prohibitions & Fault Prevention

❌ Forbidden: Mount unit upside down with connectors facing downward (water pooling into sockets)

❌ Forbidden: Tighten fixing bolts above 1.8 N·m; housing cracking and water leakage will occur

❌ Forbidden: Hot plug/unplug M12 connectors; communication chips will burn out

❌ Forbidden: Parallel close routing of power cables and IO cables, causing communication packet loss

❌ Forbidden: Connect X1 and X2 ports to the same switch, breaking network isolation security

❌ Forbidden: Long-term outdoor operation without dust caps; dust will cause port short-circuits

Common Installation Fault Prevention:

1. Frequent communication disconnections: Check connector torque, shield earthing and separation distance from power cables
2. Persistent port short-circuit alarms: Verify IO-Link sensor wiring and ensure load ≤300 mA
3. PROFINET device not detected: Check GSDML file, IP address, device name and D-coded Ethernet cable
4. Failed IoT data upload: X2 uses an independent network segment with no IP conflict with the PLC network

11 Original Optional Accessories (Encomendado separadamente)

1. M12 D-coded straight/angled PROFINET Ethernet cables (2 eu / 5 eu / 10 eu)
2. M12 A-coded 5-pin power cables
3. Standard 4/5-core IO-Link sensor cables
4. Pó & waterproof port caps (single-channel / full set for unit)
5. Stainless steel mounting brackets (for high-vibration equipment)

Notas de Tradução

1. Industrial automation professional terms adopt international standard industry expressions (Link IO, PROFINET, PNP/DI/DO, MRP, TRI, CiR, MQTT, JSON, SELV/PELV, EMC, GSDML, IODD, Trilho DIN, PE earth etc.)
2. Torque, temperatura, comprimento, current units retain international metric symbols consistent with IFM official English datasheets
3. M12 connector coding (A-coded / D-coded), pinout labels and protection class IP67/IP69K follow original factory standard terminology
4. Tables, warning symbols, prohibited marks and document structure fully match the original Chinese text layout for direct use in overseas technical manuals