For cross-brand replacement of model 751104, as principais diferenças estão na compatibilidade de integração do sistema, funções de diagnóstico, métodos de fiação e faixas de preço. A Siemens é ideal para sistemas completos baseados na Siemens; Schneider possui poderosas funções de diagnóstico; Omron apresenta o tamanho mais compacto; Phoenix Contact oferece desempenho de alto custo; A Weidmüller fornece cabeamento flexível; Eaton oferece adaptabilidade ambiental superior; Wieland compartilha dimensões idênticas com produtos Pilz.
Cogumelo 751104 PNOZ s4 Compact Safety Relay
- Informações Básicas & Precise Model Definition
Pedido nº.: 751104
Modelo Oficial: PNOZ s4 C 24VDC
Série: PNOZsigma s Compact Safety Relay
Official Manual: 21396-EN-21 (2026 Versão)
Análise do modelo
| Segmento | Significado | Descrição |
| PNOZ | Core series code of Pilz safety relays | Safety control products complying with EN ISO 13849-1 |
| é | Ultra-slim compact design | Housing width: only 22.5mm, economizando espaço no armário |
| 4 | Contact configuration code | Padrão: 3 Normalmente aberto (NÃO) + 1 Normalmente fechado (NC) safety contacts |
| C | Tipo de terminal | Cage spring terminals (screwless); old model 750104 adopts screw terminals |
| 24CCV | Tensão operacional nominal | CC 24V, voltage range: 20.4-26.4V (-15%/+10%) |
- Core Electrical Specifications (Official Authorized Data)
| Categoria | Especificação | Observações |
| Power Supply Parameters | ||
| Tensão operacional nominal | CC 24V | Fluctuation range: 20.4~26.4V |
| Power Consumption Current | ≤120mA | No-load condition |
| Corrente de irrupção | 0.2UM | Pulse duration: 15EM |
| Características de entrada | ||
| Canais de entrada | Dual-channel safety input (S11-S12; S21-S22) | Supports single/dual-channel wiring with inter-contact short-circuit detection |
| Corrente de entrada | 50mA por canal | At 24VDC |
| Modo de reinicialização | Manual / Automatic optional | Automatic reset enabled by short-circuiting S34-S12 |
| Características de saída | ||
| Safety Outputs | 3 SEM contatos: 13-14, 23-24, 33-34 | Each group consists of 2 series-connected NO contacts for higher safety |
| Auxiliary Output | 1 NC contact: 41-42 | For fault indication and alarm signal |
| Rated Contact Current | 6UM (AC-1/DC-1) | Resistive load at 240VAC / 24CCV |
| Thermal Rated Current | 4.5UM | When 3 contacts operate simultaneously |
| Mecânico & Parâmetros Ambientais | ||
| Tempo de resposta | ≤15ms | Key safety-related index |
| Housing Width | 22.5milímetros | Standard DIN rail mounting size |
| Classe de Proteção | IP20 | For cabinet internal installation |
| Temperatura operacional | -10℃ ~ +55℃ | Temperatura de armazenamento: -25℃ ~ +70 ℃ |
| Wiring Type | Cage spring clamp terminal | Wire cross-section: 0.2~2,5 mm² |
| Safety Certifications | ||
| Nível de segurança | EM ISO 13849-1: PL e, Cat.4 | Highest safety rating |
| Functional Safety | CEI 61508: SIL3 | Applicable to safety-critical systems |
| Certificações Internacionais | CE, TÜV, UL, CSA | Globally approved |
- Full PNOZ s Series Order Number List (Modelos convencionais)
| Número do pedido. | Modelo | Tensão | Configuração de contato | Tipo de terminal | Recursos principais |
| 751101 | PNOZ s1 C | 24CCV | 1NÃO+1NC | Braçadeira de mola | Single-channel input, basic safety control |
| 751102 | PNOZ s2 C | 24CCV | 3NÃO+1NC | Braçadeira de mola | Single-channel input, no short-circuit detection |
| 751103 | PNOZ s3 C | 24CCV | 3NÃO+1NC | Braçadeira de mola | Dual-channel input, reinicialização manual |
| 751104 | PNOZ s4 C | 24CCV | 3NÃO+1NC | Braçadeira de mola | Dual-channel input, manual/automatic reset optional (mainstream model) |
| 751105 | PNOZ s5 C | 24CCV | 4NÃO (2 instant + 2 delayed) | Braçadeira de mola | Delayed output, for equipment requiring braking delay |
| 751106 | PNOZ s6 C | 24CCV | 3NO+1NC+1 semiconductor output | Braçadeira de mola | Solid-state output, suitable for high-speed switching |
| 750104 | PNOZ s4 | 24CCV | 3NÃO+1NC | Terminal de parafuso | Obsolete model, replaced by 751104 |
| 751204 | PNOZ s4 C 24VDC | 24CCV | 3NÃO+1NC | Braçadeira de mola | High-current upgraded version, rated contact current 10A |
- Substituição & Compatibility List
4.1 Old & Substituição de novo modelo
| Modelo Antigo | Modelo de substituição | Replacement Description |
| 750104 | 751104 | Totalmente compatível; only terminal changed from screw to spring clamp, identical functions & parâmetros |
| 750134 | 751104 | Replacement for wide voltage version (24-240V CA/CC); confirm power supply type first |
4.2 Competitor Equivalent Reference (Same-grade Safety Relays)
| Marca | Modelo | Vantagens Comparativas |
| Siemens | 3TK2825-1BB40 | Menor preço, perfect for Siemens PLC system integration |
| Schneider | XPS-AV1110 | More comprehensive diagnostic functions, fit for complex safety systems |
| Omron | G9SA-321-T075 | More compact size, ideal for ultra-narrow installation space |
| PILZ 751104 | - | High safety level (PL e/SIL3), flexible wiring, complete global certifications |
- Cenários de aplicação & Industry Cases
✅ Recommended Application Scenarios
- Emergency Stop Circuit: Connect series emergency stop buttons to cut off power of hazardous equipment instantly once triggered
- Safety Gate Monitoring: Detect open/closed status of protective gates and halt moving machine parts when gates open
- Photoelectric Safety Protection: Connect safety light curtains to stop equipment when personnel enter dangerous zones
- Two-hand Control: Applied to punching & bending machines; machine starts only with simultaneous two-hand operation to avoid misoperation
- Automated Production Line: Multi-device linkage safety control for zoned emergency stop
- Embalagem / Impressão / Injection Molding Machinery: Mold protection and safety interlock control
Typical Industry Applications
Fabricação Automotiva: Safety fence monitoring for welding robots
Electronic Assembly: Safety gate interlock for SMT production lines
Processamento de Alimentos: Emergency stop circuit for filling machines complying with food machinery safety standards
Equipamento de máquinas-ferramenta: Safety guard control for CNC machine tools
❌ Not Recommended Scenarios
Direct AC220V power supply (convert to 24VDC via transformer)
Outdoor open-air, alta umidade (>95%RH) and heavy dust environments (only IP20 protection)
Direct switching of high-power main circuits (max 6A contact current; expand via contactors)
Áreas à prova de explosão (sem certificação à prova de explosão)
Underwater installation or high-pressure washing environments
- Air Freight Compliance & Certification Info
6.1 Air Freight Compliance Confirmation
No built-in batteries or energy storage components: Classified as ordinary industrial electrical goods, non-dangerous goods
Air freight category: General cargo, no special shipping documents or marks required
Sea & land transportation: No restrictions, shipped as standard industrial products
6.2 Main Certifications & Official Numbers
| Certificação | Certificado Não. | Applied Standard |
| CE | 0120-CPD-022 | EM 60947-5-1, EM ISO 13849-1 |
| TÜV | 9706037 | CEI 61508: SIL3 |
| UL | E175588 | UL 508, UL 61010-1 |
| CSA | LR24536 | CSA C22.2 Não. 14 |
- Solução de problemas & Diretrizes de Manutenção
Falhas Comuns & Soluções
| Fenômeno de falha | Possível causa | Inspection Steps | Soluções |
| Power LED flashes | Low/unstable input voltage | 1. Measure voltage between terminal A1-A2 | 1. Adjust voltage to 20.4-26.4V |
| 2. Check power adapter | 2. Replace qualified power supply | ||
| Fault LED keeps on | Short circuit or failure on input channels | 1. Check wiring of S11-S12 / S21-S22 | 1. Eliminate inter-contact short circuit |
| 2. Test after disconnecting loads | 2. Replace damaged input components | ||
| In1/In2 LED flash alternately | Short circuit between S12 and S22 | 1. Check dual-channel wiring | 1. Correct wrong wiring |
| 2. Power off and restart | 2. Ensure channel insulation | ||
| No output signal | 1. Input not activated | 1. Check input status | 1. Activate input signals |
| 2. Reset circuit open | 2. Verify S34-S12 reset loop | 2. Close reset circuit | |
| 3. Damaged output contacts | 3. Measure contact resistance | 3. Replace the relay | |
| Accidental emergency stop | 1. Fiação solta | 1. Tighten all terminals | 1. Retighten terminals |
| 2. Electromagnetic interference | 2. Add shielding measures | 2. Use shielded cables | |
| 3. Power fluctuation | 3. Install filter modules | 3. Stabilize power quality |
Cronograma de Manutenção
Inspeção de rotina: Check LED status and wiring tightness monthly
Manutenção periódica: Clean terminals and inspect contact wear every 6 meses
Service life suggestion: Replace every 8~10 years (adjust according to operating frequency)
- Mnemônico de seleção
24V S4 model with 3NO+1NC spring terminals,
Dual-channel input with dual reset modes,
PL e & SIL3 high safety performance,
22.5mm slim size saves cabinet space,
Standard safety choice for industrial control!
Overview of Cross-brand Replacement for Pilz 751104 PNOZ s4 Compact Safety Relay
For cross-brand replacement of model 751104, as principais diferenças estão na compatibilidade de integração do sistema, funções de diagnóstico, métodos de fiação e faixas de preço. Siemens fits full Siemens automation systems; Schneider has powerful diagnostics; Omron is ultra-compact; Phoenix Contact is cost-effective; Weidmüller supports diverse wiring; Eaton adapts well to harsh environments; Wieland is dimensionally identical to Pilz.
- Tabela de comparação de parâmetros principais
| Marca | Modelo | Número do pedido. | Tempo de resposta | Largura | Principais vantagens |
| PILZ | PNOZ s4 C 24VDC | 751104 | ≤15ms | 22.5milímetros | Complete global certifications, flexible wiring |
| SIEMENS | 3TK2825-1BB40 | 3TK2825-1BB40 | ≤15ms | 22.5milímetros | Strong system integration, rich diagnosis |
| SCHNEIDER | XPSUAF13AP | XPSUAF13AP | ≤15ms | 22.5milímetros | Expandable, powerful diagnostic performance |
| OMRON | G9SA-321-T075 | G9SA-321-T075 | ≤15ms | 17.5milímetros | Ultra-slim structure |
| FÊNIX | PSR-SPP-24DC/ESD/3X1/1X2 | 2904950 | ≤15ms | 22.5milímetros | Desempenho de alto custo, fácil instalação |
| WEIDMÜLLER | SCS 24VDC P1SIL3DS MG3 | 8938670000 | ≤15ms | 22.5milímetros | High protection grade, resistente a ambientes agressivos |
| EATON | MSR1270 | MSR1270 | ≤15ms | 22.5milímetros | Wide temperature range, heavy industry oriented |
| WIELAND | SNO 4083-24V | SNO 4083-24V | ≤15ms | 22.5milímetros | Pin-to-pin replacement with Pilz |
- In-depth Brand Analysis & Sugestões de substituição
2.1 Siemens 3TK2825-1BB40
Principais vantagens
Seamless connection with Siemens S7 series PLC for shared diagnostic data
Suporta PROFIBUS / PROFINET communication
Built-in current monitoring for output contact fault diagnosis
Compatível com IEC 61508 SIL3 & EM ISO 13849-1 PL e
Dicas de aplicação
✅ Prioritize for full Siemens automated projects to cut integration costs
✅ Perfect for complex safety systems requiring PLC data interaction
❌ Less cost-effective in non-Siemens systems
2.2 Schneider XPSUAF13AP
Principais vantagens
Multi-level fault diagnosis with LED & text fault display
Modular design expandable up to 8 safety outputs
Built-in safety self-test function simplifies on-site commissioning
Compatible with Schneider safety bus system
Dicas de aplicação
✅ Ideal for production lines requiring detailed fault troubleshooting
✅ Best choice for multi-function integrated safety equipment
✅ Matches perfectly with Schneider Modicon PLC
2.3 Omron G9SA-321-T075
Principais vantagens
Ultra-narrow 17.5mm width saves 50% cabinet space
Low power consumption ≤80mA, suitable for battery-powered devices
Built-in surge suppression with strong anti-interference capability
Economical for mass installation
Dicas de aplicação
✅ Recommended for space-limited equipment such as small robots
✅ Suitable for large-quantity layout on assembly lines
❌ Not fit for frequent manual wiring operation due to narrow terminal spacing
2.4 Phoenix Contact PSR-SPP-24DC/ESD/3X1/1X2
Principais vantagens
Spring clamp wiring triples installation efficiency
Built-in electronic short-circuit protection extends contact service life
Hot-swap supported for easy on-site maintenance
Obvious price advantage with high cost performance
Dicas de aplicação
✅ Best choice for projects demanding fast installation & fácil manutenção
✅ Matches Phoenix distributed I/O systems perfectly
✅ Cost-saving option for mass-produced standard equipment
2.5 Weidmüller SCS 24VDC P1SIL3DS MG3
Principais vantagens
Standard IP20, partial models reach IP40 protection level
Supports 0.2~4mm² wide-range wire connection
All-round self-diagnosis for power, input and output faults
Excellent vibration resistance for rail transit & heavy machinery
Dicas de aplicação
✅ Preferred for dusty & vibrating harsh working conditions
✅ Suitable for applications needing large cross-section wiring
✅ Unified wiring layout matched with Weidmüller terminal blocks
2.6 Eaton MSR1270
Principais vantagens
Wide working temperature range: -25℃~+70℃ for extreme environments
10A high rated current can directly drive small motors
Multi safety logic: parada de emergência, safety gate, controle bimanual
Complete global safety certifications
Dicas de aplicação
✅ Suitable for outdoor and non-air-conditioned workshop equipment
✅ Widely used in heavy industry and new energy industries
✅ Perfect alternative for high-current safety control demands
2.7 Wieland SNO 4083-24V
Principais vantagens
Fully consistent 22.5mm dimension with Pilz PNOZ s series for direct replacement
Identical terminal layout with no cabinet modification needed
Built-in contact welding detection function
15~20% lower price than Pilz original products
Dicas de aplicação
✅ First choice for Pilz system renovation & cost reduction
✅ Ideal for retrofitting projects retaining original cabinet layout
✅ Preferred alternative in mechanical manufacturing industry
- Key Factors for Cross-brand Selection
| Fator de seleção | Key Points | Recommended Brands |
| Compatibilidade do sistema | Matching degree with existing PLC & automation platform | Siemens (S7), Schneider (Modicon), Omron (Sysmac) |
| Space Limitation | Available installation space inside cabinet | Omron (17.5milímetros), Pilz/Siemens/Schneider (22.5milímetros) |
| Diagnostic Demand | Fault diagnosis depth | Schneider (principal), Siemens, Weidmüller |
| Wiring Efficiency | On-site installation & maintenance convenience | Contato Fênix (spring terminal), Cogumelo 751104 |
| Condição Ambiental | Temperatura, umidade, vibration level | Eaton (temperatura ampla), Weidmüller (antivibração) |
| Cost Budget | Overall project cost control | Contato Fênix, Wieland, Omron |
| Special Safety Functions | Delay output, extended output etc. | Schneider (expansível), Eaton (alta corrente) |
- Replacement Implementation Rules & Notas
4.1 Direct Replacement Feasibility
Physical Compatibility: All models except Omron are 22.5mm wide for direct DIN rail mounting
Electrical Compatibility: Uniform 24VDC power supply and 3NO+1NC output for direct wiring replacement
Compatibilidade Funcional: All support dual-channel input and dual reset modes with identical safety standards
4.2 Replacement Precautions
- Reset Circuit: Automatic reset wiring definition varies by brand; adjust S34-S12 connection referring to official manuals
- Diagnostic Program: Reconfigure PLC diagnosis logic to adapt to new brand fault signal definition
- Certification Verification: Confirm alternative models meet all required project certifications (CE, UL, CSA etc.)
- Capacidade de contato: Ensure rated contact current meets actual load demand (minimum 6A consistent with 751104)
4.3 Optimal Selection Scheme
Novos projetos: Select the same-brand safety relay as your automation control system for better compatibility
Renovation projects: Prioritize Wieland (dimension fully compatible) or Phoenix Contact (easy wiring)
Bulk replacement: Choose cost-effective Omron or Phoenix Contact
- Cross-brand Selection Mnemonic
Siemens excels in system integration,
Schneider leads in diagnosis function,
Omron owns the slimmest dimension,
Phoenix wins high cost attribution,
Weidmüller adapts tough condition,
Eaton fits wide temperature application,
Wieland replaces Pilz without variation,
Matching selection brings best operation!
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