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Key Information & Replacement Guide
This is a discontinued photoelectric sensor exclusively used for Tetra Pak packaging equipment, mainly for position detection and packaging material presence confirmation on TBA series aseptic filling machines. It is recommended to first contact Tetra Pak official channels for original replacement parts, or select industrial sensors compliant with food industry standards as alternatives.
- Core Product Specifications
| Item | Detalhes | Notas |
| Marca | Tetra Pak | Manufacturer of food packaging equipment, not Carlo Gavazzi |
| Tipo | Photoelectric Sensor | Commonly used for carton position detection, sealing status monitoring, etc.. |
| Tensão de alimentação | 10.8–28.8 VDC (some sources note 8V) | Within standard industrial sensor voltage range |
| Corrente nominal | 100 mA | Low-power design suitable for long-term continuous operation |
| Status | DISCONTINUED BY MANUFACTURER | No longer produced by the manufacturer; market supply consists of stock or replacement parts |
| Aplicativo | Spare part dedicated for Tetra Pak packaging machines | Automated control applications including equipment position detection, packaging material presence, and carton conveying status |
| Compatible Models | Tetra Pak aseptic fillers: TBA19, TBA22, A3 Speed, etc.. | Widely used in dairy, beverage and other food packaging production lines |
- Technical Features & Notas de instalação
- Sensing Principle: Mostly diffuse-reflective or through-beam type (depending on installation position), with integrated transmitter and receiver, achieving non-contact detection via light reflection or interruption.
- Electrical Interface: Standard M12 4-pin connector, IP67 protection rating, suitable for washdown environments in the food industry.
- Output Type: PNP NO/NC (depending on machine configuration), directly connectable to Tetra Pak machine control systems.
- Dimensões de montagem: Designed for Tetra Pak-specific mounting brackets; typically cylindrical or square housing, weight approx. 250g.
- Replacement Solutions & Sourcing Recommendations
3.1 Original Equipment Replacement (Recommended)
Contact authorized Tetra Pak distributors or service centers to obtain the latest replacement part number (Tetra Pak provides official upgraded models for discontinued parts).
Vantagens: Fully compatible with existing systems, no parameter adjustment required, complies with food industry hygiene standards and equipment warranty requirements.
3.2 Industrial Sensor Alternatives (Cost-Optimized)
| Marca Alternativa | Recommended Models | Compatibility Notes |
| Carlo Gavazzi | PD60CNT25, EO1808N1100 | Sensing distance 25–100mm, PNP output, IP67 protection |
| Omron | E3Z-D61, E3Z-D81 | Fast response, strong anti-interference, suitable for high-speed production lines |
| SICK | WT12-2P430, WT24-2B430 | Long sensing distance, ideal for complex packaging environments |
| Banner | QS18VN6LP, QS186E | Cost-effective, multiple sensing modes available |
3.3 Critical Selection Criteria for Replacements
- Food Industry Compliance: Ensure replacement sensors meet IP67 or higher protection rating and use food-compatible materials.
- Electrical Matching: Strictly match 10.8–28.8 VDC power supply and PNP output type (identical to original sensor).
- Mechanical Fit: Measure original sensor dimensions and select identical or compatible mounting style.
- Functional Equivalence: Choose correct sensing type (diffuse-reflective / through-beam / retro-reflective) based on application.
- Sourcing & Maintenance Advice
- Stock Sourcing: New or used stock units may be found on industrial spare parts platforms such as Radwell, starting at approx. US$240; repair services approx. US$199.
- Repair Services: Professional repair available at authorized Tetra Pak service centers or third-party industrial automation repair companies.
- Long-Term Planning: It is recommended to keep 2–3 spare units for critical equipment to avoid production line downtime due to sensor failure.
The Tetra Pak 90608-0214AA is a photoelectric sensor designed specifically for the food packaging industry. Although discontinued, mature replacement solutions are available. For optimal equipment performance and compliance, prioritize official Tetra Pak replacements; for cost optimization, select industrial sensors that meet technical specifications and food industry requirements.
Tetra Pak Photoelectric Sensor Product List & Order Numbers
Important Notes
Tetra Pak photoelectric sensors fall into two categories: Tetra Pak original dedicated models (series numbers beginning with 90458, 90608, etc.) and Tetra Pak-certified third-party sensors (from brands such as SICK, Omron, Leuze, used to replace discontinued original parts). Below is a list of commonly available models with official order numbers and technical specifications.
- Tetra Pak Original Dedicated Photoelectric Sensor Series
1.1 90458 Série (Color Mark / Contrast Sensors)
| Número do pedido. | Descrição | Compatible Models | Key Specifications |
| 90458-0601 | Color Mark Sensor (Photocell) | TBA21, TBA22 and other aseptic fillers, for gripper system positioning | 10–30VDC, PNP output, IP67 protection |
| 90458-0601 D | Enhanced Color Mark Sensor | TBA series fillers, carton positioning detection | Response speed 10μs, high-contrast detection |
| 90458-0602 | Reflective Photoelectric Sensor | TBA8, TBA19, etc., for packaging material presence detection | Sensing distance 50mm, background suppression function |
1.2 90608 Série (Photoelectric Sensors)
| Número do pedido. | Descrição | Compatible Models | Key Specifications |
| 90608-0214AA | Diffuse-reflective photoelectric sensor (Discontinued) | TBA series aseptic fillers, position detection | 10.8–28.8VDC, 100mA, IP67 |
| 90608-0215 | Through-beam photoelectric sensor | TBA series, carton conveying status detection | Sensing distance 2m, PNP NO output |
| 90608-0216 | Polarized retro-reflective photoelectric sensor | For transparent packaging material detection | Anti-ambient light interference, sensing distance 1m |
1.3 101914 Série (Advanced Contrast Sensors)
| Número do pedido. | Descrição | Compatible Models | Key Specifications |
| 1019147 | Smart Contrast Sensor | A3 Speed, TBA Flex and other high-speed fillers | RGB light source, automatic gain control |
| 1019148 | Compact Contrast Sensor | Space‑restricted installations e.g. final folding unit | Dimensions 40×25×15mm, IP69K protection |
- Tetra Pak-Certified Third-Party Replacement Sensors
Officially recommended alternatives by Tetra Pak, fully compatible with Tetra Pak control systems and compliant with food industry hygiene standards:
| Tetra Pak Certified Model | Corresponding Third‑Party Model | Replaces Original Series | Vantagens |
| TET-SICK-KT5W | SICK KT5W-2P1116 (Número do pedido. 1019338) | 90458 Series Color Mark Sensors | Sensing distance 10mm, RGB light source, IP67 |
| TET-OMRON-E3S | Omron E3S-CT61-D 5M | 90608 Series Through-beam Sensors | Sensing distance 5m, vibration‑resistant, response speed 1ms |
| TET-LEUZE-PRK | Leuze PRK18B.T2/4P-M12 (Número do pedido. 50117363) | 90608 Series Polarized Sensors | Polarized light technology, high anti-reflection interference |
- Special Application Photoelectric Sensors
| Número do pedido. | Descrição | Aplicativo | Key Specifications |
| 1019149 | Laser Displacement Sensor | Filler level detection, precision control | Measuring range 0–100mm, accuracy ±0.1mm |
| 90605-2644 | Ring Light + Photoelectric Sensor Assembly | Vision inspection systems, packaging quality control | Multi‑directional illumination for improved detection stability |
| 1020156 | Fiber Optic Photoelectric Sensor | Narrow installation spaces e.g. sealing areas | Fiber length 2m, sensing distance 10mm |
- Sourcing & Replacement Guide
4.1 Original Equipment Sourcing Channels
Tetra Pak Online Shop (“My Tetra Pak” portal): Offers over 500,000 original spare parts including the full photoelectric sensor range.
Authorized Tetra Pak Distributors: Obtain latest replacement part numbers and technical support.
Tetra Pak Service Centers: Provide professional installation guidance and machine commissioning.
4.2 Key Parameter Matching for Replacement Selection
| Categoria de parâmetro | Mandatory Matching Items | Recommended Standard |
| Elétrica | Tensão de alimentação (10–30VDC), output type (PNP/NPN) | Fully match original to avoid control system faults |
| Mecânico | Dimensões de montagem, connector type (M12 4‑pin) | Enable direct replacement without bracket modification |
| Functional | Sensing type (diffuse‑reflective / through‑beam / retro‑reflective), sensing distance | Select functionally equivalent model based on application |
| Hygiene Standard | IP67 or higher protection rating, food‑grade materials | Comply with food industry washdown requirements and prevent contamination |
Tetra Pak photoelectric sensors are dominated by three main series: 90458, 90608, e 101914, covering core applications such as position detection, packaging material presence confirmation, and carton positioning on aseptic filling machines. For discontinued models (por exemplo, 90608-0214AA), it is recommended to prioritize Tetra Pak-certified third-party alternatives to ensure equipment compatibility and food production safety.
